A kind of production system and its production method preparing fertilizer using animal carcass
Technical field
The present invention relates to fertilizer preparation technical field more particularly to a kind of production systems that fertilizer is prepared using animal carcass
And its production method.
Background technique
Liquid fertilizer refers to that no certain shapes is in the fertilizer of flowable state, and the advantages of liquid fertilizer is lower production costs,
Convenient for fertigation, but transport, storage and application need corresponding corollary equipment, and liquid fertilizer has nutrient content height, battalion
Support comprehensively, the features such as high water solubility, instant capacity is fast, impurity is few, fertilizer efficiency is fast, absorptivity is high, easy to use, multifunction, it is more next
More it is accepted.As a kind of quick-acting fertilizer, liquid fertilizer can allow grower to see the effect and performance of fertilizer quickly,
It can be made adjustment at any time according to crop difference growing way to fertilizer formula.Grower's nutrition according to required for plant growth
Characteristics of demand carries out the formula of science, not will cause the waste of fertilizer, with modern irrigating facility and the Integration of Water into Fertilizer
It constantly popularizes, the various advantages of liquid fertilizer will be more and more obvious.Liquid fertilizer is typically all mutually to tie with the measure of pouring water
It closes, can be applied to be sprayed the industrialized agricultures such as filling, realize water-fertilizer integral, reach the efficiency that water-saving saves fertile saving of labor, to facilitate
Economic benefit is promoted, and can be customized as needed, the diversity of fertilizer is promoted, the more preferable growth for promoting crop.
In the prior art for so that nutrient solution is extracted in animal carcass, so that the technology for preparing liquid fertilizer is more simple
It is single, the nutrient solution in animal carcass cannot be sufficiently extracted, and cannot be guaranteed safety of the staff in production engineering, we
It proposes and a kind of prepares production system and its production method of fertilizer using animal carcass to solve the above problems.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of of proposition utilizes animal carcass system
The production system and its production method of standby fertilizer.
To achieve the goals above, present invention employs following technical solutions:
A kind of production system preparing fertilizer using animal carcass, including the cleaning for eliminate bacterium protection work
Module, the cleaning module are connected with acidolysis module, and the acidolysis module is connected with removal of impurities module, and the removal of impurities module is connected with
Mixing module, the cleaning module are connected with flusher, high-temperature sterilization unit and handling device, and the flusher is connected with
Wastewater treatment equipment, the acidolysis module are connected with chopping devices, bone and flesh separator and acidolysis device, and the chopping devices connect
It is connected to shredding mechanism, the handling device is connected with chopping devices, and the bone and flesh separator is connected with feeding device, described
Feeding device is connected with acidolysis device, and the removal of impurities module includes equipment for separating liquid from solid and fat separator device, the solid-liquid
Separator is connected with acidolysis device, and the equipment for separating liquid from solid is connected with solid storage device and fluid storage device, institute
It states fluid storage device to be connected with fat separator device, the fat separator device is connected with grease memory module and non-grease
Memory module, the mixing module are connected with agitating device and material storage device, and the material storage device is connected with material
Metering device.
Preferably, the chopping devices include shell, are fixed with fixed plate jointly on the intracorporal one week side wall of shell, institute
The upper end side for stating fixed plate is fixed with partition, and rotation is socketed with two pulverization rollers, one end of the pulverization roller on the partition
It is rotatably connected on the intracorporal one end side wall of shell, the other end of two pulverization rollers is respectively and fixedly provided with first gear, and two first
Gear is respectively positioned on the side of partition, and the side of the shell is fixed with the first driving motor, and the output shaft of the first driving motor
Through shell side and extend in shell, the output shaft end of first driving motor is fixed therein first tooth
The side of wheel, the fixed plate is equipped with the first opening, and shredding mechanism and the first opening are corresponding.
Preferably, the shredding mechanism includes the baffle being immobilized in the shell on one week side wall, and baffle is located at fixed plate
Lower end, the lower end of the shell is equipped with the second driving motor, and the output shaft of second driving motor is under shell
It holds and extends in shell, fixing sleeve is equipped with the 4th gear, the second driving electricity on the output shaft of second driving motor
The output shaft end of machine is fixed with the first spiral conveying bar, and the rotation of the first spiral conveying bar is socketed on baffle, and described first
Spiral conveying bar and the first opening are corresponding, and rotation is socketed with two shafts on the baffle, and the lower end of two shafts rotates
It is connected to the intracorporal bottom of shell, fixing sleeve is connected to the 5th gear in two shafts, and two the 5th gears are mutually nibbled with the 4th gear
It closes, the upper end of two shafts is equidistantly fixed with multiple crushing knifes.
Preferably, the equipment for separating liquid from solid includes screening case, and the bottom in the screening case is equipped with the second opening, described
It sieves through casing is equipped on case, one end of described sleeve pipe is rotatably connected to screen drum, and one end of screen drum through screening case and is prolonged
The other side of screening case is extended to, the side of described sleeve pipe is equipped with third driving motor, the output shaft of the third driving motor
It through casing and extends in casing, the output shaft end of the third driving motor is fixed with the second spiral conveying bar, and
Two spiral conveying bars are located in screen drum, and fixing sleeve is equipped with third gear on the screen drum, and the upper end of the screening case is fixed with the
Four driving motors, the output shaft end of the 4th driving motor are fixed with second gear, and second gear and third gear phase
Engagement.
Preferably, multiple sieve pores are equidistantly equipped on the screen drum, and multiple sieve pores are respectively positioned in screening case.
Preferably, the upper end of the shell, which is run through, is equipped with the first feed hopper, and the lower end of the first feed hopper and two crushing
Roller is corresponding.
Preferably, the upper end side of the baffle is fixed with inclined plate.
Preferably, the other side of the shell, which is run through, is equipped with discharge nozzle, and discharge nozzle is located at the upper end of baffle.
Preferably, the upper end of described sleeve pipe, which is run through, is equipped with the second feed hopper, and the second feed hopper and the second spiral conveying bar
It is corresponding.
The invention also provides a kind of production methods that fertilizer is prepared using animal carcass, comprising the following steps:
S1, it transports after being collected the corpse of animal to fertilizer plant, is stored, confirm animal carcass source,
Corpse of catching an illness is screened out, and burn and burial processing, the corpse that avoids catching an illness enter production link;
S2, animal carcass is rinsed, so that the dust and impurities on corpse be rinsed out, guarantees the clear of corpse surface
Clean, the return of waste water for rinsing corpse is handled to wastewater treatment equipment, to realize recycling, reduces disappearing for water resource
Consumption;
S3, the animal carcass after flushing is eliminated the bacterium in animal carcass by high-temperature sterilization unit, to prevent
Staff is infected, guarantees the health of staff, and the animal carcass after high-temperature sterilization is turned by handling device
Fortune;
S4, it animal carcass is carried to chopping devices is tentatively rubbed, passed through shredding mechanism again later and carry out two wheat-middlings
Broken, to improve the quality of crushing, the animal carcass after the completion of crushing is delivered to bone and flesh separator, by bone and other substances
It is separated, then acidolysis device is transported to by feeding device, animal carcass is subjected to acidolysis processing;
The animal carcass that S5, acidolysis are completed is delivered to equipment for separating liquid from solid, it is impossible to and the impurity being acid hydrolysis is separated, and
And by solid and liquid classification storage, liquid is delivered to fat separator device, isolates grease, and by grease and non-grease classification
Storage, to extract nutrient solution;
S6, nutrient solution is delivered to agitating device, and material is added as needed, so as to customize different types of liquid
Fertilizer.
Compared with prior art, the beneficial effects of the present invention are:
1, by the cooperation of flusher, high-temperature sterilization unit, handling device and chopping devices, animal carcass can be carried out
High-efficiency cleaning, and the intracorporal bacterium of corpse can be utterly destroyed, to help to protect staff, the safety of production is promoted, and
And high quality crushing can be carried out to animal carcass, to help to promote working efficiency;
2, matching by bone and flesh separator, acidolysis device, equipment for separating liquid from solid, fat separator device and mixing arrangement
It closes, acidolysis and separating treatment can be carried out to the animal carcass of crushing, consequently facilitating extracting the nutrient solution in animal carcass, and energy
Nutrient solution is mixed with material as needed, different types of liquid fertilizer can be customized according to demand, increase liquid fertilizer
Diversity;
In conclusion the present invention can carry out high-efficiency cleaning to animal carcass, and it can effectively kill the disease in animal carcass
Bacterium can improve the quality crushed, to promote the effect of acidification and separating treatment, more to guarantee staff's health
Good extraction nutrient solution, and different types of liquid fertilizer can be customized according to demand, increase the diversity of liquid fertilizer.
Detailed description of the invention
Fig. 1 is a kind of block diagram for the production system that fertilizer is prepared using animal carcass proposed by the present invention;
Fig. 2 is a kind of chopping devices top view for the production system that fertilizer is prepared using animal carcass proposed by the present invention;
Fig. 3 is a kind of housing interior structure signal of production system that fertilizer is prepared using animal carcass proposed by the present invention
Figure;
Fig. 4 is that a kind of screening case internal structure for the production system that fertilizer is prepared using animal carcass proposed by the present invention is shown
It is intended to;
Fig. 5 is enlarged drawing at a kind of A for the production system for preparing fertilizer using animal carcass proposed by the present invention.
In figure: 1 shell, 2 first gears, 3 first driving motors, 4 partitions, 5 pulverization rollers, 6 inclined plates, 7 baffles, 8 first into
Hopper, 9 first openings, 10 fixed plates, 11 first spiral conveying bars, 12 discharge nozzles, 13 support frames, 14 second driving motors, 15
Second feed hopper, 16 casings, 17 third driving motors, 18 second spiral conveying bars, 19 screen drums, 20 screening casees, 21 the 4th drivings
Motor, 22 second gears, 23 third gears, 24 sieve pores, 25 second openings, 26 crushing knifes, 27 shafts, 28 connecting plates, 29 the 4th
Gear, 30 the 5th gears.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, a kind of production system preparing fertilizer using animal carcass, including for carrying out eliminating bacterium protection
The cleaning module of work, cleaning module are connected with acidolysis module, can carry out acidolysis processing to animal carcass, to facilitate extraction dynamic
The intracorporal nutrient solution of object corpse, acidolysis module are connected with removal of impurities module, and after the completion of acidolysis processing, the intracorporal impurity of liquid is removed,
To help to improve the quality for extracting nutrient solution, removal of impurities module is connected with mixing module, can mix nutrient solution and material
It closes, consequently facilitating producing different liquid fertilizers as needed;
Cleaning module is connected with flusher, high-temperature sterilization unit and handling device, can clean to animal carcass, from
And the dust and impurities on surface are removed, and high-temperature sterilization can be carried out to animal carcass, to help to protect staff's
Health facilitates and is transported, consequently facilitating carrying out link, flusher is connected with wastewater treatment equipment, can will be after flushing
Waste water handled, consequently facilitating recycling;
Acidolysis module is connected with chopping devices, bone and flesh separator and acidolysis device, can rub to animal carcass, and
And acidolysis processing is carried out after bone and flesh separation, consequently facilitating therefrom extracting nutrient solution, chopping devices are connected with shredding mechanism, can mention
Height crush quality, thus carry out acidolysis processing, handling device is connected with chopping devices, facilitates and transported, to mention
High efficiency, bone and flesh separator are connected with feeding device, and automation is transported, and feeding device is connected with acidolysis device
It connects, quickly carries out acidolysis reaction;
The module that cleans includes equipment for separating liquid from solid and fat separator device, and equipment for separating liquid from solid is connected with acidolysis device,
It is removed in liquid containing impurity after acidolysis capable of being handled, equipment for separating liquid from solid is connected with solid storage device and liquid storage
Device facilitates classification storage, and fluid storage device is connected with fat separator device, and fat separator device is connected with grease storage
Module and non-grease memory module, facilitate classification storage, consequently facilitating extracting nutrient solution;
Mixing module is connected with agitating device and material storage device, and material storage device is connected with material measuring device,
Different types of liquid fertilizer can be customized according to demand, increase the diversity of liquid fertilizer.
In the present invention, chopping devices include shell 1, are fixed with fixed plate 10 jointly on one week side wall in shell 1, fixed
The upper end side of plate 10 is fixed with partition 4, and rotation is socketed with two pulverization rollers 5 on partition 4, and the upper end of shell 1, which is run through, is equipped with the
One feed hopper 8, and the lower end of the first feed hopper 8 and two pulverization rollers 5 are corresponding, facilitate animal carcass passing through the first feed hopper
8 are delivered in shell 1, consequently facilitating pulverization roller 5 is tentatively crushed;
One end of pulverization roller 5 is rotatably connected on one end side wall in shell 1, and the other end of two pulverization rollers 5 is solid
Surely there is first gear 2, and two first gears 2 are respectively positioned on the side of partition 4, two first gears 2 are intermeshed, thus convenient
Two first gears 2 rotate backward, and then can preferably be crushed, and the side of shell 1 is fixed with the first driving motor 3, and
The output shaft of first driving motor 3 runs through the side of shell 1 and extends in shell 1, the output shaft end of the first driving motor 3
It is fixed therein the side of a first gear 2, the first driving motor 3 can drive one of first gear 2 to rotate, so as to
To stable offer power is crushed, fixed plate 10 is equipped with the first opening 9, and shredding mechanism and the first opening 9 are corresponding, convenient
The animal carcass tentatively crushed is fallen by the first opening 9, carries out separating twice.
In the present invention, shredding mechanism includes the baffle 7 being fixed in shell 1 on one week side wall, and baffle 7 is located at fixed plate
The upper end side of 10 lower end, baffle 7 is fixed with inclined plate 6, to facilitate smashed animal carcass mobile, convenient for carrying out to it
It crushes, the other side of shell 1, which is run through, is equipped with discharge nozzle 12, and discharge nozzle 12 is located at the upper end of baffle 7, facilitates smashed animal
Corpse removes shell 1 by discharge nozzle 12, and then is convenient for subsequent processing;
The lower end of shell 1 is equipped with the second driving motor 14, and the output shaft of the second driving motor 14 runs through the lower end of shell 1
And extend in shell 1, fixing sleeve is equipped with the 4th gear 29 on the output shaft of the second driving motor 14, the second driving motor 14
Output shaft end is fixed with the first spiral conveying bar 11, and the rotation of the first spiral conveying bar 11 is socketed on baffle 7, the second driving
Motor 14 drive the first spiral conveying bar 11 rotation, so as to which the animal carcass of bottom is transported up, so as to effectively into
Row crushes;
First spiral conveying bar 11 and the first opening 9 are corresponding, and rotation is socketed with two shafts 27 on baffle 7, and two turn
The lower end of axis 27 is rotatably connected on the bottom in shell 1, and fixing sleeve is connected to the 5th gear 30 in two shafts 27, and two the 5th
Gear 30 is meshed with the 4th gear 29, and the upper end of two shafts 27 is equidistantly fixed with multiple crushing knifes 26, the 4th tooth
Wheel 29 can drive two the 5th gear 30 rotations efficiently to carry out so as to make two shafts 27 that multiple crushing knifes 26 be driven to rotate
It crushes.
In the present invention, equipment for separating liquid from solid includes screening case 20, sieves the bottom in case 20 and is equipped with the second opening 25, convenient
Liquid removes, and sieves through casing 16 is equipped on case 20, one end of casing 16 is rotatably connected to screen drum 19, and one end of screen drum 19
Through screening case 20 and the other side of screening case 20 is extended to, multiple sieve pores 24, and multiple sieve pores are equidistantly equipped on screen drum 19
24 are respectively positioned in screening case 20, can be efficiently separated by solid-liquid separation by screen drum 19, and liquid flows into screening case 20 by sieve pore 24
It is interior, so as to efficiently be separated by 25 movement of the second opening;
The side of casing 16 is equipped with third driving motor 17, and the output shaft of third driving motor 17 through casing 16 and prolongs
It extends in casing 16, the output shaft end of third driving motor 17 is fixed with the second spiral conveying bar 18, and the second spiral conveying
Bar 18 is located in screen drum 19, and third driving motor 17 can drive the second spiral conveying bar 18 to rotate, to conveniently make animal carcass
Mobile, convenient for removing solid impurity, the upper end of casing 16, which is run through, is equipped with the second feed hopper 15, and the second feed hopper 15 and second
Spiral conveying bar 18 is corresponding, convenient to pass through in 15 sleeve pipe 16 of the second feed hopper, and then convenient for being consolidated by screen drum 19
Liquid separation;
Fixing sleeve is equipped with third gear 23 on screen drum 19, and the upper end of screening case 20 is fixed with the 4th driving motor 21, and the 4th
The output shaft end of driving motor 21 is fixed with second gear 22, and second gear 22 and third gear 23 are meshed, 4 wheel driven
Dynamic motor 21 can drive second gear 22 to rotate, so that third gear 23 be made to rotate, and then screen drum 19 can be made to rotate, preferably made
Liquid is removed by sieve pore 24, improves the efficiency and quality of separation of solid and liquid.
The present invention also proposes a kind of production method that fertilizer is prepared using animal carcass, comprising the following steps:
S1, it transports after being collected the corpse of animal to fertilizer plant, is stored, confirm animal carcass source,
Corpse of catching an illness is screened out, and burn and burial processing, the corpse that avoids catching an illness enter production link, can tentatively be sieved
Choosing, to help to improve the quality of product;
S2, animal carcass is rinsed, so that the dust and impurities on corpse be rinsed out, guarantees the clear of corpse surface
Clean, the return of waste water for rinsing corpse is handled to wastewater treatment equipment, to realize recycling, reduces disappearing for water resource
Consumption, is tentatively cleared up, and then helps to be promoted the quality of raw material, and excessive impurity is avoided to enter production link, is promoted final
The quality of product;
S3, the bacterium in animal carcass is eliminated by the animal carcass after flushing by high-temperature sterilization unit, promotes raw material
Quality guarantee the health of staff to prevent staff infected, the animal carcass after high-temperature sterilization passes through
Handling device is transported through, and is conveniently transported through, consequently facilitating subsequent processing;
S4, it animal carcass is carried to chopping devices is tentatively rubbed, passed through shredding mechanism again later and carry out two wheat-middlings
It is broken, to improve the quality of crushing, by dual crushing, the efficiency and quality of crushing are promoted, and then can preferably carry out bone and flesh
Separation, the animal carcass after the completion of crushing are delivered to bone and flesh separator, and bone and other substances are separated, then by defeated
Material device is transported to acidolysis device, and animal carcass is carried out acidolysis processing, carries out acidification, thus convenient from raw material
Extract nutrient solution;
The animal carcass that S5, acidolysis are completed is delivered to equipment for separating liquid from solid, it is impossible to and the impurity being acid hydrolysis is separated, and
And by solid and liquid classification storage, liquid is delivered to fat separator device, isolates grease, and by grease and non-grease classification
Storage, to extract nutrient solution;
S6, nutrient solution is delivered to agitating device, and material is added as needed, so as to customize different types of liquid
Fertilizer convenient for the material of variety classes and different quality is added as needed, and is stirred by agitating device, makes nutrient solution
It is sufficiently mixed with material, to can increase the type of liquid fertilizer, preferably adapts to different crop and growing environment.
In the present invention, in use, the animal carcass that transport comes is rinsed, to understand the dust on corpse surface and miscellaneous
Matter, and the Sewage treatment after clearing up is to wastewater treatment equipment, so as to repeat to utilize, after cleaning to animal carcass into
Bacterium in animal carcass can be eliminated, prevent staff from infecting, protect the health of staff by row high-temperature sterilization,
Entered in shell 1 after high-temperature sterilization by handling device and the first feed hopper 8, the first driving motor 3 passes through two first gears 2
It drives two pulverization rollers 5 to rotate, is tentatively crushed, preliminary smashed animal carcass is fallen by the first opening 9, and second drives
Dynamic motor 14 drives the 4th gear 29 and the rotation of the 5th gear 30, so as to make the first spiral conveying bar 11 and 26 turns of crushing knife
It is dynamic, consequently facilitating carrying out separating twice, the quality of crushing is improved, smashed animal carcass passes through bone and flesh separator, conveying
Device and acidolysis device carry out acidolysis processing, facilitate extraction nutrient solution, are consolidated by the screen drum 19 in equipment for separating liquid from solid
Liquid separation, the 4th driving motor 21 can drive screen drum 19 to rotate by second gear 22 and third gear 23, to keep liquid logical
It crosses sieve pore 24 to enter in screening case 20, consequently facilitating being separated by solid-liquid separation, passes through fat separator device and agitating device again later
Cooperation, it is convenient to add materials in the nutrient solution extracted, customize different types of liquid fertilizer according to demand.
More than, it is merely preferred embodiments of the present invention, but scope of protection of the present invention is not limited thereto, it is any
Those familiar with the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its invents
Design is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.