CN109811383B - Running gear that full-automatic oxidation rack plated - Google Patents
Running gear that full-automatic oxidation rack plated Download PDFInfo
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- CN109811383B CN109811383B CN201910270895.3A CN201910270895A CN109811383B CN 109811383 B CN109811383 B CN 109811383B CN 201910270895 A CN201910270895 A CN 201910270895A CN 109811383 B CN109811383 B CN 109811383B
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Abstract
The invention discloses a traveling mechanism for full-automatic oxidation rack plating, which comprises a rack plating tank body and four stand columns, wherein the rack plating tank body and the four stand columns are fixed on the ground, the four stand columns are respectively positioned at four corners of the rack plating tank body, limiting rails are fixedly arranged at the tops of the two stand columns positioned at the same side of the rack plating tank body, protective housings are fixedly arranged at two sides of the middle part of one opposite side of the two stand columns positioned at the same side of the rack plating tank body, moving mechanisms are respectively arranged inside the two protective housings, each moving mechanism comprises a transmission device and a limiting device, and a supporting mechanism is fixedly arranged at one end of the top of each moving mechanism. The invention only needs to pay attention to the transverse movement of the workpiece when the novel electroplating device is operated by a novice, the workpiece is not contacted with the bottom of the pool or completely enters the plating solution, and the electroplating quality of the workpiece is further ensured.
Description
Technical Field
The invention relates to a traveling mechanism, in particular to a traveling mechanism for full-automatic oxidation rack plating.
Background
The rack plating is also called 'hanging plating', and electroplating is carried out by hanging a workpiece by using a hanging tool. Is the most common way of electroplating. The hanger is required to be firmly contacted with the part, so that the current is ensured to uniformly flow through the plating part. The hanger form is designed according to the actual situation of production, and is required to be convenient to assemble and disassemble. The rack plating is suitable for electroplating precise high-requirement parts. The rack plating is to use a similar hook-shaped object on a production line, hang a plated piece and carry out electroplating in an electroplating bath. The method can also be divided into a manual mode and an automatic mode. .
At present, when the traditional oxidation rack plating is carried out, a workpiece is generally moved to the upper part of a transition pool by using a traveling crane, and then the workpiece is placed in the transition pool for electroplating, the descending height of the workpiece is not easy to be grasped by the rack plating mode, the workpiece is easy to contact with the bottom of the pool or the workpiece does not completely enter plating solution when being operated by a new hand, and further the electroplating quality of the workpiece is influenced. Therefore, the walking mechanism for the full-automatic oxidation rack plating is improved.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a traveling mechanism for full-automatic oxidation rack plating.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a traveling mechanism for full-automatic oxidation rack plating, which comprises a rack plating tank body and four stand columns, wherein the rack plating tank body and the four stand columns are all fixed on the ground, the four stand columns are respectively positioned at four corners of the rack plating tank body, the tops of the two stand columns positioned at the same side of the rack plating tank body are fixedly provided with limiting rails, two sides of the middle part of the opposite side of the two stand columns positioned at the same side of the rack plating tank body are fixedly provided with protective housings, the insides of the two protective housings are respectively provided with a moving mechanism, the moving mechanism comprises a transmission device and a limiting device, one end of the tops of the two moving mechanisms is respectively fixedly provided with a supporting mechanism, the top of the opposite side of the two supporting mechanisms is fixedly provided with a cross beam, the bottom of the cross beam is fixedly provided with a plurality of hoisting mechanisms, one end of one of the protective, the electric bicycle is characterized in that a stepping motor is fixedly arranged at one end of the top of the cushion block, a motor driver is fixedly arranged at the other end of the top of the cushion block, a motor controller is fixedly arranged at the top of the motor driver, the stepping motor is electrically connected with the motor driver through the motor controller, and the motor driver is electrically connected with an external power supply.
As a preferable technical scheme of the invention, the transmission device comprises two U-shaped fixing frames, two rotating shafts and two chain wheels, the two U-shaped fixing frames are symmetrically fixed in the middle of one side, opposite to the two upright posts, of the same side of the rack plating bath body, the two rotating shafts are respectively inserted in the middle of the two U-shaped fixing frames, one end of one rotating shaft is fixedly connected with the end part of an output shaft of the stepping motor, the two chain wheels are respectively fixedly sleeved on the end parts of the two rotating shafts, and the two chain wheels are in transmission connection through chains.
As a preferable technical scheme, the limiting device comprises a supporting cross rod and a supporting sleeve, two ends of the supporting cross rod are respectively fixed on opposite sides of the two U-shaped fixing frames, the supporting sleeve is movably sleeved on the supporting cross rod, and the top of the supporting sleeve is fixedly connected with the top end of the inner side of the chain.
As a preferable technical scheme of the invention, a plurality of first rollers are fixedly arranged at the top end and the bottom end of the inner cavity of the supporting sleeve, and the surfaces of the plurality of first rollers are respectively and tightly attached to the top end and the bottom end of the supporting cross rod.
As a preferred technical scheme of the invention, the supporting mechanism comprises a supporting vertical rod, a supporting sleeve column and a limiting roller, the bottom end of the supporting vertical rod is fixed at the top end of the chain, the supporting vertical rod is positioned at the top of the supporting sleeve, the supporting sleeve column is movably sleeved at the top of the supporting vertical rod, the limiting roller is fixed at the top end of the supporting sleeve column, and the top end of the limiting roller is tightly attached to the bottom end of the limiting track.
As a preferred technical scheme of the invention, a spring is fixedly arranged at the top of the supporting vertical rod, the top end of the spring is fixedly connected with the top end of the inner cavity of the supporting sleeve column, a plurality of second rollers are fixedly arranged at the top of the periphery of the supporting vertical rod, and the surfaces of the plurality of second rollers are tightly attached to the inner surface of the supporting sleeve column.
As a preferred technical scheme, the hoisting mechanism comprises a connecting rod and a hook, the top end of the connecting rod is fixedly connected with the bottom end of the cross beam, and the top end of the hook is fixedly connected with the bottom end of the connecting rod.
As a preferable technical scheme of the invention, the surfaces of the connecting rod and the hook are both wrapped with protective layers, and the protective layers are made of glass steel materials.
As a preferable technical scheme of the invention, rolling bearings are fixedly arranged at the rotary splicing positions of the rotating shaft and the protective shell, and inner rings of the rolling bearings are fixedly connected with the surface of the rotating shaft.
As a preferable technical scheme of the invention, the limiting track is in a sine curve shape, the top of the rack plating tank body is provided with a plurality of tanks, the number of the valleys of the limiting track corresponds to the number of the tanks, and the lowest point of the valleys of the limiting track corresponds to the middle of the tanks.
The invention has the beneficial effects that: the walking mechanism for full-automatic oxidation rack plating is provided with a chain, a stepping motor is used for driving a rotating shaft to rotate, a chain wheel fixedly connected with the rotating shaft drives the chain to drive a supporting upright rod and a supporting sleeve column to move when the chain moves, the supporting sleeve column can move along a track with the same shape as the limiting track through the matching of a limiting roller and a limiting track in the moving process, a cross beam can move along the supporting sleeve column, so that a workpiece hung on a hook can move along the cross beam, the distance between the limiting track and a rack plating tank body is fixed, only the transverse movement of the workpiece needs to be noticed when a new hand operates, the condition that the workpiece is contacted with the bottom of the tank or the workpiece does not completely enter plating solution can not occur, the electroplating quality of the workpiece is further ensured, in addition, the walking mechanism does not need longer leads to be hung around the walking mechanism, the movement of the walking mechanism or other machines is not hindered.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a traveling mechanism for full-automatic oxidation rack plating according to the present invention;
FIG. 2 is a schematic side sectional view of a support sleeve column of a traveling mechanism for full-automatic oxidation rack plating according to the present invention;
FIG. 3 is a schematic side view of a support sleeve of a traveling mechanism for full-automatic oxidation rack plating according to the present invention;
FIG. 4 is a schematic top view of a chain of a traveling mechanism for automatic rack oxidation plating according to the present invention.
In the figure: 1. a rack plating tank body; 2. a column; 201. a limiting track; 3. a protective shell; 4. a cross beam; 5. cushion blocks; 6. a stepping motor; 7. a motor driver; 8. a motor controller; 9. a U-shaped fixing frame; 10. a rotating shaft; 11. a sprocket; 12. a chain; 13. a support rail; 14. a support sleeve; 15. a first roller; 16. supporting the upright stanchion; 17. supporting a sleeve column; 18. limiting the idler wheel; 19. a spring; 20. a second roller; 21. a connecting rod; 22. and (4) hanging hooks.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in figures 1, 2, 3 and 4, the travelling mechanism for full-automatic oxidation rack plating comprises a rack plating bath body 1 and four upright posts 2, wherein the rack plating bath body 1 and the four upright posts 2 are all fixed on the ground, the four upright posts 2 are respectively positioned at four corners of the rack plating bath body 1, the tops of the two upright posts 2 positioned at the same side of the rack plating bath body 1 are fixedly provided with limit rails 201, the two sides of the middle part of the opposite side of the two upright posts 2 positioned at the same side of the rack plating bath body 1 are fixedly provided with protective shells 3, the inside of the two protective shells 3 is provided with a moving mechanism, the moving mechanism comprises a transmission device and a limiting device, one end of the tops of the two moving mechanisms is fixedly provided with a supporting mechanism, the top of the opposite side of the two supporting mechanisms is fixedly provided with a beam 4, the bottom of the beam 4 is fixedly provided with a plurality of hoisting mechanisms, one end of, the bottom and the ground fixed connection of cushion 5, the fixed step motor 6 that is equipped with in one end at cushion 5 top, the fixed motor driver 7 that is equipped with of the other end at cushion 5 top, the fixed motor controller 8 that is equipped with in top of motor driver 7, step motor 6 passes through motor controller 8 and motor driver 7 electric connection, motor driver 7 and external power supply electric connection.
Wherein, transmission includes two U type mounts 9, two pivots 10 and two sprocket 11, the middle part that is located two relative one sides of stand 2 of 1 homonymy of rack plating pond body is fixed to two U type mounts 9 symmetries, two pivots 10 are pegged graft respectively at the middle part of two U type mounts 9, the one end of one of them pivot 10 and the tip fixed connection of step motor 6 output shaft, two sprocket 11 are fixed the cup joint respectively and are being located the tip of two pivots 10, two sprocket 11 pass through chain 12 transmission and connect, utilize chain 12 to drive and support pole setting 16 and remove, do not need longer wire to hang around running gear, can not cause the hindrance to the removal of running gear or other machinery.
Wherein, stop device is including supporting horizontal pole 13 and supporting sleeve 14, and the both ends of supporting horizontal pole 13 are fixed respectively in the relative one side of two U type mounts 9, and supporting sleeve 14 activity cover is established on supporting horizontal pole 13, and the top of supporting sleeve 14 and the inboard top fixed connection of chain 12 set up stop gear and can carry out effectual support to supporting pole setting 16, can effectually reduce the load of chain 12 like this, can effectual extension chain 12's life.
Wherein, the top and the bottom of the 14 inner chambers of support sleeve all fix and are equipped with the first gyro wheel 15 of a plurality of, and the surface of the first gyro wheel 15 of a plurality of closely laminates with the top and the bottom that support horizontal pole 13 respectively, sets up first gyro wheel 15 and can reduce the frictional force between support horizontal pole 13 and the support sleeve 14, when support horizontal pole 13 effectively supports support the support sleeve 14, guarantees that the support sleeve 14 can be on supporting horizontal pole 13 smooth removal.
Wherein, supporting mechanism is including supporting pole setting 16, support sleeve post 17 and spacing gyro wheel 18, the bottom mounting of supporting pole setting 16 is on the top of chain 12, and support pole setting 16 is located the top of support sleeve 14, support sleeve post 17 movable sleeve is established at the top of supporting pole setting 16, spacing gyro wheel 18 is fixed on the top of supporting sleeve post 17, the top of spacing gyro wheel 18 closely laminates with the bottom of spacing track 201, set up the horizontal atress that spacing gyro wheel 18 can effectual offset support sleeve post 17 when removing, guarantee the removal that crossbeam 4 can be normal.
Wherein, the fixed spring 19 that is equipped with in top of supporting pole setting 16, the top of spring 19 and the top fixed connection who supports the inner chamber of jacket post 17, support pole setting 16 top all around all fixedly and be equipped with a plurality of second gyro wheel 20, a plurality of second gyro wheel 20's surface all closely laminates with the internal surface that supports jacket post 17, it can reduce the frictional force that supports between pole setting 16 and the support jacket post 17 to set up second gyro wheel 20, it can provide effectual ascending elasticity to supporting jacket post 17 to set up spring 19, guarantee spacing gyro wheel 18 all the time with spacing orbital 201's bottom in close contact with.
Wherein, hoisting machine constructs including connecting rod 21 and couple 22, the top of connecting rod 21 and the bottom fixed connection of crossbeam 4, and the top of couple 22 and the bottom fixed connection of connecting rod 21 set up couple 22 and can carry out effectual fixed to the work piece, guarantee whole smooth going on of plating of hanging.
Wherein, the protective layer has all been wrapped up on the surface of connecting rod 21 and couple 22, and the protective layer is made by glass steel matter, sets up the protective layer and can carry out effectual protection, the effectual life who prolongs connecting rod 21 and couple 22 to the surface of connecting rod 21 and couple 22.
Wherein, the rotatory grafting department of pivot 10 and protective housing 3 all fixedly is equipped with antifriction bearing, antifriction bearing's inner circle all with the fixed surface connection of pivot 10, set up antifriction bearing and can effectually reduce the frictional force between protective housing 3 and the pivot 10, guarantee that pivot 10 can normal rotation.
Wherein, spacing track 201 is the sinusoidal type, and a plurality of pond has been seted up at the top of rack plating pond body 1, and the quantity of spacing track 201 low valley is corresponding with the quantity of a plurality of pond, and the minimum of spacing track 201 low valley and the well corresponding setting in the pond, only need notice the lateral shifting of work piece just can when novice operation like this, can not produce the condition that work piece and bottom of the pool contact or work piece do not get into the plating bath completely, and then guarantee the electroplating quality of work piece.
When the device works, the device is firstly connected with an external power supply, then a workpiece needing electroplating is hung on a plurality of hooks 22 at the bottom end of the beam 4, the hooks 22 are fixed with the beam 4 through connecting rods 21, so that the shaking of the workpiece during movement can be effectively reduced, then a motor controller 8 is operated to issue a proper command to a motor driver 7, the motor driver 7 is preferably in an XDL-542 type, the motor controller 8 is preferably in a TPC8-8TD type, the motor driver 7 drives a stepping motor 6 to rotate, the stepping motor 6 is preferably in a 110HS28 type, an output shaft of the stepping motor 6 drives a rotating shaft 10 to rotate, a chain wheel 11 drives the rotating shaft 10 to rotate, the chain wheel drives a chain 12 to move, a supporting sleeve 14 and a supporting upright rod 16 synchronously move along with the chain 12 when the chain 12 moves, two ends of a supporting cross rod 13 are respectively fixed at two opposite sides of two U-shaped fixing frames 9, the supporting sleeve 14 is sleeved on the supporting cross rod 13, so that the supporting upright rod 16 can be effectively supported, the load of the chain 12 can be effectively reduced, the service life of the chain 12 can be effectively prolonged, meanwhile, the supporting sleeve column 17 can also move along with the supporting upright rod 16, because the limiting roller 18 is tightly contacted with the bottom end of the limiting track 201, and the supporting upright rod 16 is elastically connected with the supporting sleeve column 17 through the spring 19, when the limiting roller 18 moves to the lowest end of the limiting track 201 from the top end of the limiting track 201, the spring 19 can be compressed, at this time, the supporting sleeve column 17 can descend, the cross beam 4 descends along with the supporting sleeve column 17, when the limiting roller 18 descends to the lowest end of the limiting track 201, the cross beam 4 can also descend to the most collision, at this time, a workpiece to be electroplated is completely immersed in the electroplating solution of the rack plating tank body 1, and only the transverse movement of the workpiece needs to be noticed when the operation is performed, the condition that the workpiece is contacted with the bottom of the tank or the workpiece does not completely enter plating solution can not be generated, so that the electroplating quality of the workpiece is ensured, and meanwhile, the travelling mechanism does not need longer wires to be hung around the travelling mechanism and cannot hinder the travelling mechanism or other machines from moving.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A traveling mechanism for full-automatic oxidation rack plating comprises a rack plating tank body (1) and four stand columns (2), and is characterized in that the rack plating tank body (1) and the four stand columns (2) are fixed on the ground, the four stand columns (2) are respectively positioned at four corners of the rack plating tank body (1), the tops of the two stand columns (2) positioned at the same side of the rack plating tank body (1) are fixedly provided with a limiting track (201), the two sides of the middle part of one opposite side of the two stand columns (2) positioned at the same side of the rack plating tank body (1) are fixedly provided with protective housings (3), the insides of the two protective housings (3) are respectively provided with a moving mechanism, each moving mechanism comprises a transmission device and a limiting device, one end of the tops of the two moving mechanisms is respectively fixedly provided with a supporting mechanism, the top of one opposite side of the two supporting mechanisms is fixedly provided with a cross beam (, the bottom of the beam (4) is fixedly provided with a plurality of hoisting mechanisms, one end of the protective shell (3) is provided with a cushion block (5), the bottom end of the cushion block (5) is fixedly connected with the ground, one end of the top of the cushion block (5) is fixedly provided with a stepping motor (6), the other end of the top of the cushion block (5) is fixedly provided with a motor driver (7), the top of the motor driver (7) is fixedly provided with a motor controller (8), the stepping motor (6) is electrically connected with the motor driver (7) through the motor controller (8), the motor driver (7) is electrically connected with an external power supply, the supporting mechanism comprises a supporting vertical rod (16), a supporting sleeve column (17) and a limiting roller (18), the bottom end of the supporting vertical rod (16) is fixed at the top end of the chain (12), and the supporting vertical rod (16) is positioned at the top of the supporting sleeve (14), the supporting sleeve column (17) is movably sleeved at the top of the supporting upright rod (16), the limiting idler wheel (18) is fixed at the top end of the supporting sleeve column (17), and the top end of the limiting idler wheel (18) is tightly attached to the bottom end of the limiting track (201).
2. The traveling mechanism for the full-automatic oxidation rack plating according to claim 1, characterized in that the transmission device comprises two U-shaped fixing frames (9), two rotating shafts (10) and two chain wheels (11), the two U-shaped fixing frames (9) are symmetrically fixed in the middle of one side of the rack plating bath body (1) opposite to the two upright posts (2), the two rotating shafts (10) are respectively inserted in the middle of the two U-shaped fixing frames (9), one end of one rotating shaft (10) is fixedly connected with the end of the output shaft of the stepping motor (6), the two chain wheels (11) are respectively fixedly connected to the ends of the two rotating shafts (10), and the two chain wheels (11) are in transmission connection through a chain (12).
3. The traveling mechanism for the full-automatic oxidation rack plating according to claim 2, characterized in that the limiting device comprises a supporting cross rod (13) and a supporting sleeve (14), two ends of the supporting cross rod (13) are respectively fixed at two opposite sides of the U-shaped fixing frames (9), the supporting sleeve (14) is movably sleeved on the supporting cross rod (13), and the top of the supporting sleeve (14) is fixedly connected with the top end of the inner side of the chain (12).
4. The traveling mechanism for the full-automatic oxidation rack plating according to claim 3, characterized in that a plurality of first rollers (15) are fixedly arranged at the top end and the bottom end of the inner cavity of the supporting sleeve (14), and the surfaces of the plurality of first rollers (15) are respectively and tightly attached to the top end and the bottom end of the supporting cross rod (13).
5. The traveling mechanism for the full-automatic oxidation rack plating according to claim 1, characterized in that a spring (19) is fixedly arranged at the top of the supporting vertical rod (16), the top end of the spring (19) is fixedly connected with the top end of the inner cavity of the supporting sleeve column (17), a plurality of second rollers (20) are fixedly arranged at the top of the periphery of the supporting vertical rod (16), and the surfaces of the plurality of second rollers (20) are closely attached to the inner surface of the supporting sleeve column (17).
6. The traveling mechanism for the full-automatic oxidation rack plating according to claim 1, characterized in that the hoisting mechanism comprises a connecting rod (21) and a hook (22), the top end of the connecting rod (21) is fixedly connected with the bottom end of the cross beam (4), and the top end of the hook (22) is fixedly connected with the bottom end of the connecting rod (21).
7. The running mechanism for the full-automatic oxidation rack plating according to claim 6, wherein the surfaces of the connecting rod (21) and the hook (22) are coated with a protective layer, and the protective layer is made of glass steel.
8. The traveling mechanism for the full-automatic oxidation rack plating according to claim 2 is characterized in that rolling bearings are fixedly arranged at the rotating splicing positions of the rotating shaft (10) and the protective shell (3), and inner rings of the rolling bearings are fixedly connected with the surface of the rotating shaft (10).
9. The traveling mechanism for the full-automatic oxidation rack plating according to claim 1, characterized in that the limiting track (201) is sinusoidal, the top of the rack plating bath body (1) is provided with a plurality of baths, the number of the valleys of the limiting track (201) corresponds to the number of the plurality of baths, and the lowest point of the valley of the limiting track (201) corresponds to the center of the bath.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910270895.3A CN109811383B (en) | 2019-04-04 | 2019-04-04 | Running gear that full-automatic oxidation rack plated |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910270895.3A CN109811383B (en) | 2019-04-04 | 2019-04-04 | Running gear that full-automatic oxidation rack plated |
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| CN109811383A CN109811383A (en) | 2019-05-28 |
| CN109811383B true CN109811383B (en) | 2020-09-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113976978B (en) * | 2021-10-27 | 2024-01-12 | 王鸿阳 | Immersion copper sheet nickel plating cutting device |
| CN114351214B (en) * | 2022-01-07 | 2023-08-04 | 重庆鑫益聚机电设备有限公司 | Gantry type electrophoresis automatic production line |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05230696A (en) * | 1992-02-25 | 1993-09-07 | Tokai Plant Eng Kk | Device for electrodeposition coating |
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| CN203021671U (en) * | 2013-01-21 | 2013-06-26 | 曹红兵 | Wavy electroplating production line |
| CN203530469U (en) * | 2013-11-13 | 2014-04-09 | 深圳市美高塑胶金属制品有限公司 | Annular fishing automatic electroplating processing system for copper, nickel and chromium |
| CN205275741U (en) * | 2015-11-25 | 2016-06-01 | 无锡市星亿涂装环保设备有限公司 | A cathode movement mechanism for electric plate wire |
| CN107675242B (en) * | 2017-08-04 | 2019-03-12 | 浙江工贸职业技术学院 | A kind of rack plating height adjustment device |
| CN208235016U (en) * | 2018-03-06 | 2018-12-14 | 珠海市吉特普五金有限公司 | A kind of full-automatic hang plating production line |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05230696A (en) * | 1992-02-25 | 1993-09-07 | Tokai Plant Eng Kk | Device for electrodeposition coating |
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