CN115558937A - Automatic pickling processing device for rubber tube steel wire production - Google Patents
Automatic pickling processing device for rubber tube steel wire production Download PDFInfo
- Publication number
- CN115558937A CN115558937A CN202210078899.3A CN202210078899A CN115558937A CN 115558937 A CN115558937 A CN 115558937A CN 202210078899 A CN202210078899 A CN 202210078899A CN 115558937 A CN115558937 A CN 115558937A
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- Prior art keywords
- steel wire
- group
- rod
- rods
- rubber tube
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 50
- 239000010959 steel Substances 0.000 title claims abstract description 50
- 238000005554 pickling Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 47
- 239000002253 acid Substances 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000002791 soaking Methods 0.000 abstract description 7
- 230000003068 static effect Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/021—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by dipping
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
- C23G3/025—Details of the apparatus, e.g. linings or sealing means
- C23G3/026—Details of the apparatus, e.g. linings or sealing means for guiding the objects
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model provides an automatic pickling processing processingequipment for rubber tube steel wire production, includes descaling bath, winding up roller, and both ends are the fixed mounting pivot respectively around the winding up roller, and the both sides outer wall of descaling bath is the fixed mounting extension board respectively, and the top movable mounting carousel of every extension board installs elevating system on the carousel, and elevating system's a set of horizontal pole group of top fixed mounting, every group horizontal pole group comprises two horizontal poles. The invention can move the rubber tube steel wire in the acid liquor, changes the original static soaking into the relative motion, improves the acid efficiency, reduces the height of the acid liquor, namely the using amount of the acid liquor is reduced, saves energy, protects environment and reduces the production cost.
Description
Technical Field
The invention belongs to the technical field of steel wire production, and particularly relates to an automatic acid pickling processing device for rubber tube steel wire production.
Background
The existing pickling process is to place the whole roll of rubber hose steel wire into a pickling tank for soaking, the steel wire and acid liquor are relatively kept stand during soaking, the soaking time is long, and the soaking effect of the rubber hose steel wire in the inner part is poor, so that the rubber hose steel wire is inconvenient to use.
Disclosure of Invention
The invention provides an automatic acid pickling processing device for rubber tube steel wire production, which is used for overcoming the defects in the prior art.
The invention is realized by the following technical scheme:
an automatic acid pickling processing device for rubber tube steel wire production comprises an acid pickling tank and a winding roller, wherein a rotating shaft is fixedly arranged at the front end and the rear end of the winding roller respectively, supporting plates are fixedly arranged on the outer walls of the two sides of the acid pickling tank respectively, a movable mounting turntable is movably arranged at the top end of each supporting plate, a lifting mechanism is arranged on the turntable, a group of horizontal rod groups is fixedly arranged at the top end of the lifting mechanism, each group of horizontal rod group consists of two horizontal rods, vertical rods are fixedly arranged at the bottoms of the opposite ends of the two groups of horizontal rod groups, an L-shaped groove is formed in the bottom end of one side of each vertical rod, the front end and the rear end of the L-shaped groove are communicated with the outside, a group of first extension rod groups are fixedly arranged at the opposite ends of the two vertical rods connected with the same group of horizontal rod group respectively, and first chain wheels are respectively matched with the opposite ends of the two vertical rods connected with the same group of horizontal rod group, the opposite face of two first sprockets around being in same longitudinal axis sets up the ring channel respectively, the back of the body end of two sets of first telescopic link group installs the slider respectively, the slider inserts to the ring channel in, first standing groove is seted up respectively to the both sides inner wall of first sprocket, install the second telescopic link in the first standing groove, the removal end looks remote site difference fixed mounting splint of two second telescopic links that are located same first sprocket, the back of the body end top cooperation of two montants of organizing the same group's horizontal pole group link is equipped with extension mechanism, the back of the body end of two sets of extension mechanisms that are located same longitudinal axis installs the second sprocket that has the motor respectively mutually, pass through chain swing joint between second sprocket and the corresponding first sprocket.
According to the automatic acid pickling processing device for rubber tube steel wire production, the lifting mechanism comprises two lifting rods, the bottom ends of the fixed ends of the lifting rods are connected with the top surface of the turntable, and the top ends of the movable ends of the lifting rods are connected with one end of the horizontal rod.
According to the automatic acid pickling processing device for rubber tube steel wire production, the stretching mechanism is composed of the third telescopic rod, and one end of the fixed end of the telescopic rod is connected with the vertical rod.
According to the automatic pickling processing device for rubber tube steel wire production, one side of the winding roller is provided with the strip-shaped through groove, the front end and the rear end of the other side of the winding roller are respectively provided with the second placing groove, the moving rods are arranged in the second placing grooves in a matched mode, one end of each moving rod is fixedly connected with the inner wall of the side end of each second placing groove through the springs, and the other ends of the two moving rods are fixedly connected through the clamping rods.
The invention has the advantages that: the method comprises the steps of firstly placing a rotating shaft of a winding roller for winding a rubber hose steel wire into two first placing grooves, then contracting two groups of first telescopic rod groups, enabling the rotating shaft to enter a first chain wheel, synchronously contracting a third telescopic rod, driving a second chain wheel to move towards a vertical rod and keep the vertical rod on the same vertical plane with the first chain wheel, then extending a second telescopic rod, pushing two clamping plates to move relatively, clamping the rotating shaft of the winding roller, placing the winding roller which is not wound with the rubber hose steel wire into the other group of first placing grooves, clamping the rotating shaft of the winding roller and the clamping plates through the steps, then winding one end of the rubber hose steel wire onto an empty winding roller, enabling the winding roller wound with the rubber hose steel wire and the empty winding roller to be located above a pickling tank, then contracting a lifting mechanism, placing the two winding rollers into the pickling tank, driving the first chain wheel to rotate by the driving the second chain wheel to work, further driving the empty winding roller to rotate, enabling the rubber hose steel wire to move from the rubber hose winding roller wound with the rubber hose steel wire to the empty winding roller, and enabling the rubber hose to be located on the empty winding roller wound with the rubber hose to be located above the acid solution, and enabling the rubber hose to be immersed, and enabling the rubber hose to be located below the rubber hose to be immersed to be located below the rubber hose to be immersed, and being located in the rubber hose to be immersed, wherein the rubber hose winding roller wound with the acid solution is reduced, also obtains acid washing with even acid washing effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention; FIG. 2 is a view in the direction A of FIG. 1; FIG. 3 is an enlarged view of a portion I of FIG. 1; FIG. 4 is a partial enlarged view of II of FIG. 2; FIG. 5 is a partial enlarged view of III of FIG. 2; fig. 6 is an enlarged view of the view from direction B of fig. 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An automatic pickling processing device for rubber tube steel wire production comprises a pickling tank 1 and a winding roller 7, wherein rotating shafts are fixedly installed at the front end and the rear end of the winding roller 7 respectively, a rubber tube steel wire is wound on the winding roller 7, supporting plates 2 are fixedly installed on the outer walls of the two sides of the pickling tank 1 respectively, a movable installation rotary table 3 is movably installed at the top end of each supporting plate 2, a lifting mechanism is installed on the rotary table 3, a group of horizontal rod groups is fixedly installed at the top end of the lifting mechanism, each group of horizontal rod groups comprises two horizontal rods 4 which are arranged in the front and back direction, vertical rods 5 are fixedly installed at the bottoms of opposite ends of the two groups of horizontal rod groups, an L-shaped groove 6 is formed in the bottom end of one side of each vertical rod 5, the front end and the rear end of the L-shaped groove 6 are communicated with each other, an L-shaped groove 6 is formed in the bottom end of the right side of the vertical rod 5 on the left side, an L-shaped groove 6 is formed in the bottom end of the vertical rod 5 on the right side, the rotating shaft of the winding roller 7 can enter a vertical groove of the L-shaped groove from the opening of the horizontal groove of the L-shaped groove, a group of first extension rod groups 22 are respectively and fixedly installed at the back ends of two vertical rods 5 connected with the same group of horizontal rod groups, the telescopic rods in the first extension rod groups 22 have corrosion resistance, the extension directions of the telescopic rods in the two groups of first extension rod groups are opposite, the back ends of the two vertical rods 5 connected with the same group of horizontal rod groups are respectively provided with a first chain wheel 8 in a matched manner, the opposite surfaces of the front and back first chain wheels 8 positioned on the same longitudinal central axis are respectively provided with an annular groove 9, the back ends of the two groups of first extension rod groups 22 are respectively provided with a slide block 10, the slide blocks 10 are inserted into the annular grooves 9, the inner walls of the two sides of the first chain wheels 8 are respectively provided with a first placing groove 11, a second telescopic rod 12 is installed in the first placing groove 11, the extension directions of the second telescopic rods 12 positioned in the same first chain wheel 8 are opposite, and the second telescopic link has corrosion resistance, the removal end looks remote site of two second telescopic links 12 that are located same first sprocket 8 is fixed mounting splint 13 respectively, the pivot of winding up roller is put into the standing groove back, two first sprocket 8 relative movement, the pivot of winding up roller passes first sprocket 8, first sprocket 8 assembles with the pivot cover promptly, then two second telescopic links 12 extend, two splint 13 relative movement, splint 13 centre gripping the pivot, first sprocket 8 rotates and drives the winding up roller and rotate, the back of the body end top cooperation of two montants 5 of group's horizontal pole group link is equipped with extension mechanism, two extension directions of group extension mechanism are opposite, the back of the body end of two sets of extension mechanisms that are located same longitudinal axis installs the second sprocket 14 that has the motor respectively, pass through chain swing joint between second sprocket 14 and the corresponding first sprocket 8. Firstly, a rotating shaft of a winding roller 7 wound with a rubber tube steel wire is placed into two first placing grooves 11, then two groups of first telescopic rod groups 22 are contracted, the rotating shaft enters a first chain wheel 8, meanwhile, a third telescopic rod 16 is also contracted synchronously to drive a second chain wheel 14 to move towards the direction of a vertical rod 5 and keep on the same vertical plane with the first chain wheel 8, then a second telescopic rod is extended to push two clamping plates 13 to move relatively, the rotating shaft of the winding roller 7 is clamped tightly, the winding roller 7 not wound with the rubber tube steel wire is placed into the other group of first placing grooves 11, the rotating shaft of the winding roller 7 is clamped with the clamping plates 13 through the steps, then one end of the rubber tube steel wire is wound on an empty winding roller 7, at the moment, the winding roller 7 wound with the rubber tube steel wire and the empty winding roller 7 are both positioned above a pickling tank 1, then a lifting mechanism is contracted, the two winding rollers 7 are placed into the pickling tank 1, the second chain wheel 14 drives the first chain wheel 8 to rotate so as to drive the idle roller 7 to rotate, the rubber tube steel wire moves from the pickling tank 1 and is gradually transferred from the roller 7 wound with the rubber tube steel wire to be wound on the idle roller 7, after the rubber tube steel wire on the roller 7 wound with the rubber tube steel wire is wound on the other roller 7, the idle roller does not need to be disassembled, only the other roller 7 wound with the rubber tube steel wire is installed, and the rubber tube steel wire is wound on the idle roller 7, the rubber tube steel wire can move in the acid liquor by the invention, the original static soaking is changed into relative movement, the acid efficiency is improved, the height of the acid liquor is reduced, namely the using amount of the acid liquor is reduced, the energy is saved, the environment is protected, the production cost is reduced, in the moving process, the bottom end part of the roller 7 is positioned in the acid liquor, namely the rubber tube steel wire positioned below is positioned in the acid liquor, and the soaking effect is obtained, and the pickling effect is uniform for the rubber hose steel wire positioned in the inner part, namely the part of the rubber hose steel wire closest to the winding roller 7.
Specifically, the lifting mechanism described in this embodiment includes two lifting rods 15, the bottom end of the fixed end of the lifting rod 15 is connected with the top surface of the turntable 3, and the top end of the movable end of the lifting rod 15 is connected with one end of the horizontal rod 4. The two lifting rods 15 are positioned at the front end and the rear end of the turntable 3, the horizontal rod 4 can be driven to move upwards by the extension of the two lifting rods 15, the rubber tube steel wire which is pickled is moved out of the pickling tank, and a new rubber tube steel wire which is not pickled is replaced.
Specifically, the extension mechanism described in this embodiment is composed of a third telescopic rod 16, and one end of the fixed end of the telescopic rod 16 is connected to the vertical rod 5. The end that removes of third telescopic link 16 one end is connected with the motor of second sprocket 14, and the telescopic link synchronous motion in third telescopic link 16 and the first telescopic link group controls first sprocket 8 and second sprocket 14 synchronous motion, avoids the chain to break away from first sprocket or second sprocket, makes the structure more stable.
Further, in the embodiment, a strip-shaped through groove 17 is formed in one side of the winding roller 7, second placing grooves 18 are formed in the front end and the rear end of the other side of the winding roller 7, moving rods 19 are arranged in the second placing grooves 18 in a matched manner, one end of each moving rod 19 is fixedly connected with the inner wall of the side end of each second placing groove 18 through springs 20, and the other ends of the two moving rods 19 are fixedly connected through clamping rods 21. One end of the rubber tube steel wire penetrates through the strip-shaped through groove 17, then one end of the rubber tube steel wire is attached to the winding roller 7, the clamping rod 21 is attached to the rubber tube steel wire, namely the clamping rod 21, the rubber tube steel wire and the winding roller 7 are sequentially arranged on the left side for illustration, the rubber tube steel wire is fixed at the moment, and then the rubber tube steel wire is wound on the winding roller 7 so as to avoid the rubber tube steel wire from loosening in the pickling winding process.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (4)
1. The utility model provides an automatic pickling treatment processingequipment for rubber tube steel wire production which characterized in that: comprises a pickling tank (1), a winding roller (7), wherein rotating shafts are fixedly arranged at the front end and the rear end of the winding roller (7) respectively, supporting plates (2) are fixedly arranged on the outer walls of the two sides of the pickling tank (1) respectively, a turntable (3) is movably arranged at the top end of each supporting plate (2), a lifting mechanism is arranged on the turntable (3), a group of horizontal rod groups is fixedly arranged at the top end of the lifting mechanism, each group of horizontal rod group consists of two horizontal rods (4), vertical rods (5) are fixedly arranged at the bottoms of the opposite ends of the two groups of horizontal rod groups, an L-shaped groove (6) is formed in the bottom end of one side of each vertical rod (5), the front end and the rear end of each L-shaped groove (6) are communicated with the outside, and a group of first extension rod group (22) is fixedly arranged at the opposite ends of the two vertical rods (5) connected with the same group of horizontal rod group respectively, the back of the body end of two montants (5) with same group horizontal pole group link is equipped with first sprocket (8) respectively in the cooperation of carrying on the back of the body, ring channel (9) are seted up respectively to the opposite face of two first sprockets (8) around being in same longitudinal axis, slider (10) are installed respectively to the back of the body end of two sets of first telescopic link group (22) mutually, slider (10) insert to ring channel (9) in, first standing groove (11) are seted up respectively to the both sides inner wall of first sprocket (8), install second telescopic link (12) in first standing groove (11), the removal end looks remote site difference fixed mounting who is located two second telescopic links (12) in same first sprocket (8) is fixed mounting respectively The top parts of the back ends of the two vertical rods (5) connected with the same group of horizontal rod groups are provided with stretching mechanisms in a matching way, the back ends of the two groups of stretching mechanisms positioned on the same longitudinal central axis are respectively provided with a second chain wheel (14) with a motor, and the second chain wheels (14) are movably connected with the corresponding first chain wheels (8) through chains.
2. The automatic acid pickling processing device for rubber hose steel wire production according to claim 1, characterized in that: the lifting mechanism comprises two lifting rods (15), the bottom ends of the fixed ends of the lifting rods (15) are connected with the top surface of the turntable (3), and the top ends of the movable ends of the lifting rods (15) are connected with one end of the horizontal rod (4).
3. The automatic acid pickling processing device for rubber hose steel wire production according to claim 1, characterized in that: the stretching mechanism is composed of a third telescopic rod (16), and one end of the fixed end of the telescopic rod (16) is connected with the vertical rod (5).
4. The automatic acid pickling processing device for rubber hose steel wire production according to claim 1, characterized in that: one side of the winding roller (7) is provided with a long strip-shaped through groove (17), the front end and the rear end of the other side of the winding roller (7) are respectively provided with a second placing groove (18), a moving rod (19) is arranged in the second placing groove (18) in a matched mode, one end of the moving rod (19) is fixedly connected with the inner wall of the side end of the second placing groove (18) through a spring (20), and the other ends of the two moving rods (19) are fixedly connected through a clamping rod (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078899.3A CN115558937B (en) | 2022-01-24 | 2022-01-24 | Automatic pickling processing device for rubber tube steel wire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210078899.3A CN115558937B (en) | 2022-01-24 | 2022-01-24 | Automatic pickling processing device for rubber tube steel wire production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115558937A true CN115558937A (en) | 2023-01-03 |
| CN115558937B CN115558937B (en) | 2024-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210078899.3A Active CN115558937B (en) | 2022-01-24 | 2022-01-24 | Automatic pickling processing device for rubber tube steel wire production |
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| Country | Link |
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| CN (1) | CN115558937B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116254526A (en) * | 2023-02-24 | 2023-06-13 | 太仓市苏鑫机械设备有限公司 | Metal surface phosphating equipment |
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| US20190062941A1 (en) * | 2017-08-23 | 2019-02-28 | Chun-Jen Li | Device and Method of Plasma Polishing Stainless Steel Wire |
| CN209323014U (en) * | 2018-12-29 | 2019-08-30 | 天津高盛钢丝绳有限公司 | A kind of wirerope heat treatment process acid dip pickle |
| CN209508414U (en) * | 2018-12-20 | 2019-10-18 | 九江唯尔信科技有限公司 | A kind of phosphating plant |
| CN111379107A (en) * | 2020-04-13 | 2020-07-07 | 海宁市春晟经编有限公司 | Grey cloth bio-enzyme soaks finishing device |
| CN211921705U (en) * | 2019-07-25 | 2020-11-13 | 申晓丽 | Stainless steel wire rope acid dip pickle |
| CN215202661U (en) * | 2021-04-20 | 2021-12-17 | 宜兴广豪科技有限公司 | Steam curing pool |
-
2022
- 2022-01-24 CN CN202210078899.3A patent/CN115558937B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190062941A1 (en) * | 2017-08-23 | 2019-02-28 | Chun-Jen Li | Device and Method of Plasma Polishing Stainless Steel Wire |
| CN209508414U (en) * | 2018-12-20 | 2019-10-18 | 九江唯尔信科技有限公司 | A kind of phosphating plant |
| CN209323014U (en) * | 2018-12-29 | 2019-08-30 | 天津高盛钢丝绳有限公司 | A kind of wirerope heat treatment process acid dip pickle |
| CN211921705U (en) * | 2019-07-25 | 2020-11-13 | 申晓丽 | Stainless steel wire rope acid dip pickle |
| CN111379107A (en) * | 2020-04-13 | 2020-07-07 | 海宁市春晟经编有限公司 | Grey cloth bio-enzyme soaks finishing device |
| CN215202661U (en) * | 2021-04-20 | 2021-12-17 | 宜兴广豪科技有限公司 | Steam curing pool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116254526A (en) * | 2023-02-24 | 2023-06-13 | 太仓市苏鑫机械设备有限公司 | Metal surface phosphating equipment |
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| CN115558937B (en) | 2024-04-16 |
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