CN109807383A - A kind of sheet metal component automation blanking system - Google Patents
A kind of sheet metal component automation blanking system Download PDFInfo
- Publication number
- CN109807383A CN109807383A CN201811651698.8A CN201811651698A CN109807383A CN 109807383 A CN109807383 A CN 109807383A CN 201811651698 A CN201811651698 A CN 201811651698A CN 109807383 A CN109807383 A CN 109807383A
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- notch
- blanking system
- expansion bracket
- sheet metal
- connecting rod
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Abstract
The invention discloses a kind of sheet metal components to automate blanking system, including blanking system and feed system, blanking system includes press, supporting table, ash can and finished product hopper, supporting table upper surface is provided with Cheng Liao mechanism, press lower part offers receiving notch, it accommodates in notch and is provided with splicing plate, splicing plate is fixedly connected with expansion bracket, and horizontal extension mechanism is equipped on expansion bracket.Sheet metal component automation blanking system structure of the invention is simple, during continuous blanking, can very easily be collected to leftover pieces and product tablet, reduction personnel investment, personnel labor intensity is reduced, personnel safety is improved, shortens production process, reduce production cost and personnel's investment, repair relatively easy, energy loss is less, and does not need the later billot of shear, stock utilization is improved, material loss is reduced.
Description
Technical field
The present invention relates to blanking technical fields, and more specifically, in particular to a kind of sheet metal component automates blanking system.
Background technique
In the blanking process of general sheet metal component, the scale flitch for needing to have cut out is transported under press machine
Punching press is carried out, to obtain tablet (can be finished product or semi-finished product), the processing of general tablet is all continuous, the material of processing
The amount of piece is more, and the leftover pieces generated in process are also more, and current blanking system cannot be very easily to tablet
It is collected with its leftover pieces.
Summary of the invention
The purpose of the present invention is to provide a kind of structure is simple, energy loss is less, can facilitate to tablet and its corner
Expect the sheet metal component being collected automation blanking system.
In order to achieve the above object, The technical solution adopted by the invention is as follows: a kind of sheet metal component automates blanking system, packet
Blanking system and feed system are included, the blanking system includes press, supporting table, ash can and finished product hopper, the press one
Side surface is equipped with staking punch, and the stamped female film with staking punch one is provided with below staking punch, and stamping cavity die two sides are movable
Be inserted with traveller, traveller lower end is fixedly connected with supporting table, stamped female film lower surface open up it is fluted, the supporting table be located at punching
It presses below mould, supporting table upper surface is provided with Cheng Liao mechanism, and the press lower part offers receiving notch, accommodates and sets in notch
It is equipped with splicing plate, splicing plate is fixedly connected with expansion bracket, and horizontal extension mechanism is equipped on expansion bracket, and expansion bracket two sides are straight line
Guide rail, receiving notch inside two sides are equipped with slide bar, two groups of institutes by fixedly adjustable section mechanism in linear guide position
Stating slide bar, activity is inserted in the linear guide of expansion bracket two sides respectively, and the receivings notch is interior to be equipped with the below expansion bracket
Two tilting slide plates, second tilting slide plate one end favour finished product hopper, and it is sliding that the supporting table side is provided with the first inclination
Plate, tilting slide plate lower end favour ash can.
Preferably, the telescoping mechanism includes first axle, second hinge, L-type connecting rod, fixed pedestal and two group of second axis
Seat is held, described first axle one end and stamping cavity die side surface activity are hinged, and the first axle other end and L-type connecting rod one end are living
Dynamic hinged, the L-type connecting rod bending part surface offers hole, and shaft is interspersed in hole, and shaft both ends are respectively and fixedly installed to
It accommodates on two inner sidewall of notch, the axle surface is fixedly installed with fixed bearing block in L-type connecting rod bending part two sides, institute
It states the L-type connecting rod other end and second hinge one end is movably hinged, second bearing seat described in two groups is movably set in two groups respectively
The slide bar surface, two groups of one side surfaces of second bearing seat are fixed with the expansion bracket two sides linear guide of corresponding position weld respectively
Connect, fixed pedestal upper surface two sides are fixedly connected with two groups of second bearing seat lower surfaces respectively, the second hinge other end with
Fixed pedestal is movably hinged.
Preferably, the Cheng Liao mechanism includes fagging and the convex film of punching press, and it is convex with punching press that the fagging surface offers size
The mutually matched notch of mould size, the punching press punch-pin are movably arranged in notch, and punching press punch-pin lower surface is fixedly welded with solid
Fixed column, fixed column lower end are fixedly welded on supporting table upper surface, and the fagging lower surface is fixedly welded with multiple groups inserting column, and inserting column is equal
Activity is inserted in supporting table, and inserting column surface is arranged with spring above supporting table, and the fagging is under the action of the spring
Position and punching press punch position flush with each other.
Preferably, the feed system includes X-axis guiding device, balladeur train and the Y-axis guiding device being arranged on balladeur train, institute
It states balladeur train to be slidably arranged on X-axis guiding device, the X-axis guiding device is led by the first lead screw motor drive carriage in X-axis
It is moved on device, in Y-axis guide rail upper surface, rack device is driven by the second lead screw motor for the clamping device setting
It is moved on Y-axis guiding device.
Preferably, the three groups of lifting guide rods accommodated on two inner sidewall of notch and be arranged in below expansion bracket three are set
Group connecting rod, the lifting guide rod upper and lower side are fixedly installed with block, and block is fixedly connected with notch inner sidewall is accommodated, institute
It states connecting rod two sides and is fixedly installed with first bearing seat respectively, first bearing seat is separately mounted to the lifting guide rod of corresponding position
On, connecting rod upper surface two side ends are fixedly installed with 3rd bearing seat, wherein the third axis in connecting rod described in two groups
It holds seat to be slidably connected with expansion bracket two sides linear guide respectively, wherein the 3rd bearing seat in connecting rod described in one group is respectively with two
The group slide bar is fixedly connected.
Preferably, first position sensor, second position sensor, the third place sensor, the 4th position sensor, gear
Plate and with magnetism cylinder, the baffle are fixedly mounted on close to the connecting rod lower surface of splicing plate side, and the band magnetism cylinder is fixed
It is mounted on one side surface of baffle, the piston rod with magnetism cylinder is fixedly connected with one side surface of fixed pedestal, and first magnetic force passes
Sensor and the second magnetometric sensor are separately mounted to band magnetism cylinder lower surface two sides, the first position sensor, the second position
Sensor, the third place sensor and the 4th position sensor be successively installed therein one group from top to bottom described in traveller surface.
Preferably, one side surface of fagging offers camber notch, and the supporting table upper surface is in camber notch position
It is fixedly installed with camber block, first tilting slide plate upper end is fixedly connected with camber block.
Preferably, the splicing plate is tilted to expansion bracket side, and splicing plate one end upper surface is provided with protrusion floor.
Compared with the prior art, the advantages of the present invention are as follows:
Sheet metal component automation blanking system structure of the invention is simple, can be very easily right during continuous blanking
Leftover pieces and product tablet are collected, and reduce personnel's investment, personnel is avoided to be directly entered working region, and it is strong to reduce personnel's labour
Degree, improves personnel safety, shortens production process and repairs relatively easy, energy loss is less, and does not need to cut
The later billot of plate improves stock utilization, reduces material loss.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of structure chart of sheet metal component automation blanking system of the present invention;
Fig. 2 is press cross-sectional view of the invention;
Fig. 3 is structure enlargement diagram at A in Fig. 2;
Fig. 4 is the concrete structure diagram of embodiment six in text;
Fig. 5 is cross-sectional view at B-B in Fig. 4.
Specific embodiment
The preferred embodiment of the present invention is described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
As shown in fig.1, the present invention provides a kind of sheet metal component automation blanking system, including blanking system and feeding system
System, blanking system includes press 1, supporting table 4, ash can 10 and finished product hopper 22, and 1 one side surface of press is equipped with staking punch 2,
The stamped female film 3 with 2 one of staking punch is provided with below staking punch 2, the equal activity in 3 two sides of stamping cavity die is inserted with traveller 40, sliding
40 lower end of column is fixedly connected with supporting table 4, and 3 lower surface of stamped female film opens up fluted, and supporting table 4 is located at the lower section of stamping cavity die 3,
4 upper surface of supporting table is provided with Cheng Liao mechanism, and 1 lower part of press, which offers, accommodates notch 11, accommodates in notch and is provided with splicing plate
12, splicing plate 12 is fixedly connected with expansion bracket 15, and horizontal extension mechanism is equipped on expansion bracket 15, and 15 two sides of expansion bracket are straight line
Guide rail accommodates 11 inside two sides of notch in linear guide position and is equipped with slide bar 20, two groups of cunnings by fixedly adjustable section mechanism
Activity is inserted in the linear guide of 15 two sides of expansion bracket bar 20 respectively, enables expansion bracket 15 by linear guide in slide bar
The sliding of 20 surfaces, accommodates in notch 11 and is equipped with the second tilting slide plate 21,21 one end of the second tilting slide plate below expansion bracket 15
Finished product hopper 22 is favoured, the second tilting slide plate 21 is for receiving the tablet fallen on splicing plate 12, so that tablet be enable to slide
It dropping down onto finished product hopper 22,4 side of supporting table is provided with the first tilting slide plate 9, and 9 lower end of tilting slide plate favours ash can 10,
Tilting slide plate 9 can slide into ash can 10 by tilting slide plate 9 for receiving the leftover pieces generated in blanking operation, leftover pieces
It is interior.
As shown in fig.2, embodiment two, telescoping mechanism include first axle 17, second hinge 18, L-type connecting rod 16, fix
Pedestal 19 and two groups of second bearing seats 26,17 one end of first axle and 3 side surface activity of stamping cavity die are hinged, first axle 17
The other end and 16 one end of L-type connecting rod are movably hinged, and 16 bending part surface of L-type connecting rod offers hole, shaft, axis are interspersed in hole
Bar both ends are respectively and fixedly installed to accommodate on 11 liang of inner sidewalls of notch, and axle surface is solid in 16 bending part two sides of L-type connecting rod
Dingan County is equipped with fixed bearing block 35, and 16 other end of L-type connecting rod and 18 one end of second hinge are movably hinged, two groups of second bearing seats 26
Be movably set in two groups of 20 surfaces of slide bar respectively, two groups of 26 1 side surfaces of second bearing seat respectively with the expansion bracket of corresponding position
15 two sides linear guides are fixedly welded, and 19 upper surface two sides of fixed pedestal are fixed with two groups of 26 lower surfaces of second bearing seat respectively to be connected
It connecing, 18 other end of second hinge and fixed pedestal 19 are movably hinged, four-bar mechanism is formed, when stamping cavity die 3 moves down,
To lower swing, 16 other end of L-type connecting rod is swung up 16 one end of L-type connecting rod at this time, can be right under the action of second hinge 18
Fixed pedestal 19 generates relative to force, and second bearing seat 26 is slided on 20 surface of slide bar to 3 opposite side of stamping cavity die at this time, at this time
Splicing plate 12, which can be retracted to, to be accommodated in notch 11, and stamping cavity die 3 is enable to carry out punching press, the tablet generated after punching press to whole plate
In the groove of stamping cavity die 3, in 3 uphill process of stamping cavity die, splicing plate 12 can be moved gradually to 3 position of stamping cavity die
Dynamic, when stamping cavity die 3 rises to extreme position, the inertia that tablet is paused by stamping cavity die 3 can fall to splicing plate 12
On, when stamping cavity die 3 continues the process moved down, tablet can be fallen to from splicing plate 12 on second tilting slide plate 21, from
And slide into finished product hopper 22, will pump the horizontal conveyor for being converted into material-receiving device, it does not need additionally to drive energy,
Play the role of saving energy consumption;Purely mechanic transmission mechanism, securely and reliably, transmission.
As shown in fig.3, embodiment three, Cheng Liao mechanism include fagging 33 and the convex film 34 of punching press, 33 surface of fagging is offered
Size and the mutually matched notch of 34 size of punching press punch-pin, punching press punch-pin 34 are movably arranged in notch, 34 following table of punching press punch-pin
Face is fixedly welded with fixed column 13, and 13 lower end of fixed column is fixedly welded on 4 upper surface of supporting table, and 33 lower surface of fagging is fixedly welded
There is multiple groups inserting column 14, the equal activity of inserting column 14 is inserted in supporting table 4, and 14 surface of inserting column is arranged with bullet above supporting table 4
Spring, fagging 33 position and 33 position flush with each other of punching press punch-pin under the action of the spring, to guarantee that stamping cavity die 3 presses through under
Cheng Zhong, fagging 33 can provide opposition to whole plate lower surface, to avoid the deformation of whole plate.
Example IV, feed system include X-axis guiding device 5, balladeur train and the Y-axis guiding device 7 being arranged on balladeur train, are slided
Frame is slidably arranged on X-axis guiding device 5, and X-axis guiding device 5 is by 6 drive carriage of the first lead screw motor in X-axis guiding device
It is moved on 5, the setting of clamping device 8 is driven by the second lead screw motor 6 and led in Y-axis in 5 upper surface of Y-axis guide rail, rack device 8
It is moved on device 7, X-axis guiding device 5, Y-axis guiding device 7 and clamping device 8 are the prior art, are led for common level
To mechanism, can be purchased from outside.
As shown in fig.5, embodiment five, the fixedly adjustable section mechanism include: that setting is accommodating 11 liang of inner sidewalls of notch
On three groups of lifting guide rods 24 and three groups of connecting rods 36 being arranged in below expansion bracket 15, lifting 24 upper and lower side of guide rod it is solid
Dingan County is equipped with block 23, and block 23 is fixedly connected with receiving 11 inner sidewall of notch, and 36 two sides of connecting rod are fixedly installed with the respectively
One bearing block 25, first bearing seat 25 are separately mounted on the lifting guide rod 24 of corresponding position, 36 upper surface two sides of connecting rod
End be fixedly installed with 3rd bearing seat 37, wherein the 3rd bearing seat 37 in two groups of connecting rods 36 respectively with 15 two sides of expansion bracket
Linear guide is slidably connected, wherein the 3rd bearing seat 37 in one group of connecting rod 36 is fixedly connected with two groups of slide bars 20 respectively.The
Two hinge 15 and fixed pedestal 19 pass through longitudinal kidney slot and bolted splice, and bolt and kidney slot relative position are adjustable, so as to
Enough hinged height of adjustment.Entire feed system height is adjusted to realize, for adapting to the upper mold of different height, realizes flexibility
Design.
As shown in fig.4, embodiment six, another structure for telescoping mechanism, comprising: first position sensor 27,
Second position sensor 28, the third place sensor 29, the 4th position sensor 30, baffle 31 and with magnetism cylinder 32, baffle 31
It is fixedly mounted on close to 36 lower surface of connecting rod of 12 side of splicing plate, band magnetism cylinder 32 is fixedly mounted on 31 side table of baffle
Face, the piston rod with magnetism cylinder 32 are fixedly connected with 19 1 side surface of fixed pedestal, the first magnetometric sensor 38 and the second magnetic force
Sensor 39 is separately mounted to band 32 lower surface two sides of magnetism cylinder, first position sensor 27, second position sensor 28, third
Position sensor 29 and the 4th position sensor 30 are successively installed therein one group of 40 surface of traveller from top to bottom,.
When stamped female film 3 is in extreme upper position, band magnetism cylinder 32 is in compressive state, first position sensor 27
It obtains electric signal and the first magnetometric sensor 38 obtains electric signal, stamped female film 3 starts to move downward, and second sensor 28 obtains telecommunications
Number, for checking 3 position of stamped female film, first position sensor 27 loses electric signal, and band magnetism cylinder 32 is inflated at this time, piston
Bar elongation is to drive splicing plate 12 to be detached from 3 lower section of stamped female film;When stamped female film 3 is in lower limit position, band magnetism cylinder 32
In compressive state, the 4th position sensor 30 and the second magnetometric sensor 39 obtain electric signal, and stamped female film 3 starts to transport upwards
Dynamic, the third place sensor 29 obtains electric signal, 30 power loss signal of the 4th position sensor, and band magnetism cylinder 32 is inflated, piston rod
It shrinks and splicing plate 12 is driven to enter 3 lower section of stamped female film.
Embodiment seven, 33 1 side surface of fagging offer camber notch, and 4 upper surface of supporting table is fixed in camber notch position
Camber block is installed, arc gear positions are provided with L-type waste knife, cut off using waste knife to waste material, the first inclination
9 upper end of slide plate is fixedly connected with camber block, can be facilitated in blanking operation, and the leftover pieces that whole plate generates can pass through camber
Notch is fallen on the first tilting slide plate 9.
Embodiment eight, splicing plate 12 are tilted to 15 side of expansion bracket, and 12 one end upper surface of splicing plate is provided with protrusion rib
Plate, when tablet is fallen on splicing plate 12, and splicing plate 12 is contracted in receiving notch 11, the inertia generated can make tablet
It collides with protrusion floor, so that tablet be enable smoothly to slip off from 12 side of splicing plate to the second tilting slide plate 21.
Although the embodiments of the invention are described in conjunction with the attached drawings, but patent owner can be in appended claims
Within the scope of make various deformations or amendments, as long as it does not exceed the scope of protection described in the claims to the invention, all should
Within protection scope of the present invention.
Claims (8)
1. a kind of sheet metal component automates blanking system, including blanking system and feed system, it is characterised in that: the blanking system
Including press, supporting table, ash can and finished product hopper, one side surface of press is equipped with staking punch, setting below staking punch
There is the stamped female film with staking punch one, the equal activity in stamping cavity die two sides is inserted with traveller, traveller lower end and the fixed company of supporting table
It connects, stamped female film lower surface opens up fluted, and the supporting table is located at below stamping cavity die, and supporting table upper surface is provided with support material
Mechanism, the press lower part offer receiving notch, accommodate and are provided with splicing plate in notch, splicing plate and the fixed company of expansion bracket
It connects, horizontal extension mechanism is installed on expansion bracket, expansion bracket two sides are linear guide, and two sides are in straight line inside the receiving notch
Guide rail position is equipped with slide bar by fixedly adjustable section mechanism, and activity is inserted in expansion bracket two sides to slide bar described in two groups respectively
In linear guide, the second tilting slide plate, second tilting slide plate one end are installed below expansion bracket in the receiving notch
Finished product hopper is favoured, the supporting table side is provided with the first tilting slide plate, and tilting slide plate lower end favours ash can.
2. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the telescoping mechanism includes first
Hinge, second hinge, L-type connecting rod, fixed pedestal and two groups of second bearing seats, described first axle one end and stamping cavity die side
Surface activity is hinged, and the first axle other end and L-type connecting rod one end are movably hinged, and the L-type connecting rod bending part surface opens up
There is hole, shaft is interspersed in hole, shaft both ends are respectively and fixedly installed to accommodate on two inner sidewall of notch, and the axle surface is in L
Type connecting rod bending part two sides are fixedly installed with fixed bearing block, the L-type connecting rod other end and the activity of second hinge one end
Hingedly, second bearing seat described in two groups be movably set in two groups respectively described in slide bar surface, two groups of second bearing seat side tables
Face is fixedly welded with the expansion bracket two sides linear guide of corresponding position respectively, fixed pedestal upper surface two sides respectively with two group second
Bearing block lower surface is fixedly connected, and the second hinge other end and fixed pedestal are movably hinged.
3. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the Cheng Liao mechanism includes fagging
With the convex film of punching press, the fagging surface offers size and the mutually matched notch of punching press Male Die Size, and the punching press punch-pin is living
Dynamic to be arranged in notch, punching press punch-pin lower surface is fixedly welded with fixed column, and fixed column lower end is fixedly welded on table in supporting table
Face, the fagging lower surface are fixedly welded with multiple groups inserting column, and the equal activity of inserting column is inserted in supporting table, and inserting column surface is supporting
It is arranged with spring above platform, the fagging position and punching press punch position flush with each other under the action of the spring.
4. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the feed system includes X-axis
Guiding device, balladeur train and the Y-axis guiding device being arranged on balladeur train, the balladeur train is slidably arranged on X-axis guiding device, described
X-axis guiding device is moved on X-axis guiding device by the first lead screw motor drive carriage, and the clamping device is arranged in Y-axis
Guide rail upper surface, rack device are driven by the second lead screw motor and are moved on Y-axis guiding device.
5. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the fixedly adjustable section mechanism packet
It includes: the three groups of lifting guide rods accommodated on two inner sidewall of notch and three groups of connecting rods being arranged in below expansion bracket, institute is set
It states lifting guide rod upper and lower side and is fixedly installed with block, block is fixedly connected with notch inner sidewall is accommodated, the connecting rod two
Side is fixedly installed with first bearing seat respectively, and first bearing seat is separately mounted on the lifting guide rod of corresponding position, the company
Extension bar upper surface two side ends are fixedly installed with 3rd bearing seat, wherein the 3rd bearing seat in connecting rod described in two groups respectively with
Expansion bracket two sides linear guide is slidably connected, wherein the 3rd bearing seat in connecting rod described in one group respectively with slide bar described in two groups
It is fixedly connected.
6. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the telescoping mechanism further include:
First position sensor, second position sensor, the third place sensor, the 4th position sensor, baffle and with magnetism cylinder, institute
It states baffle to be fixedly mounted on close to the connecting rod lower surface of splicing plate side, the band magnetism cylinder is fixedly mounted on baffle side table
Face, the piston rod with magnetism cylinder are fixedly connected with one side surface of fixed pedestal, and first magnetometric sensor and the second magnetic force pass
Sensor is separately mounted to band magnetism cylinder lower surface two sides, and the first position sensor, second position sensor, the third place pass
Sensor and the 4th position sensor be successively installed therein one group from top to bottom described in traveller surface.
7. sheet metal component according to claim 3 automates blanking system, it is characterised in that: one side surface of fagging opens up
There is camber notch, the supporting table upper surface is fixedly installed with camber block, first tilting slide plate in camber notch position
Upper end is fixedly connected with camber block.
8. sheet metal component according to claim 1 automates blanking system, it is characterised in that: the splicing plate is to expansion bracket one
It rolls tiltedly, and splicing plate one end upper surface is provided with protrusion floor.
Priority Applications (1)
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CN201811651698.8A CN109807383A (en) | 2018-12-31 | 2018-12-31 | A kind of sheet metal component automation blanking system |
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CN201811651698.8A CN109807383A (en) | 2018-12-31 | 2018-12-31 | A kind of sheet metal component automation blanking system |
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CN201811651698.8A Pending CN109807383A (en) | 2018-12-31 | 2018-12-31 | A kind of sheet metal component automation blanking system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110238266A (en) * | 2019-07-05 | 2019-09-17 | 新昌县管富机械有限公司 | A kind of stamping equipment punched scrap collection device |
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CN107755506A (en) * | 2017-12-05 | 2018-03-06 | 湖北神雾热能技术有限公司 | A kind of preheating furnace furnace bottom expansion joint manufacturing process device |
CN207431107U (en) * | 2017-10-10 | 2018-06-01 | 河北英达工矿机械配件有限公司 | A kind of stamping die collects waste material device automatically |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110238266A (en) * | 2019-07-05 | 2019-09-17 | 新昌县管富机械有限公司 | A kind of stamping equipment punched scrap collection device |
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Application publication date: 20190528 |