CN109795751B - Method and device for intelligently subpackaging plates - Google Patents
Method and device for intelligently subpackaging plates Download PDFInfo
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- CN109795751B CN109795751B CN201910045685.4A CN201910045685A CN109795751B CN 109795751 B CN109795751 B CN 109795751B CN 201910045685 A CN201910045685 A CN 201910045685A CN 109795751 B CN109795751 B CN 109795751B
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- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
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Abstract
The application discloses a method and a device for intelligently subpackaging plate pieces, and belongs to the field of plate-type furniture packaging. The method comprises the following steps: acquiring an order of the plate-type furniture, and reading the subpackage state of the order; when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same; for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; and storing all the obtained package information, and updating the order to be in a subpackaged state. The device comprises: the device comprises an acquisition module, a classification module, a sub-packaging module and an updating module. The invention greatly reduces the work difficulty and burden of plate furniture workshop packing workers, improves the productivity of the packing workshop and improves the quality of plate packing and wrapping.
Description
Technical Field
The application relates to the field of plate-type furniture packaging, in particular to a method and a device for intelligently subpackaging plate pieces.
Background
At present, in the production process of the panel furniture, the produced panels are generally subjected to manual typesetting and packaging. A worker would need to separate different stacks of sheet members from the plurality of sheet members in an order, then scan one by one the sheet members in the same stack, create a complete package of information, and finally pack the sheet members in a stack.
Traditional manual packing mode not only can occupy a very big part of time of whole packaging process, leads to packing inefficiency, and the good or bad of subcontracting also depends on subcontracting workman's proficiency moreover, leads to subcontracting the standard and is not unified, has great human factor.
Disclosure of Invention
It is an object of the present application to overcome the above problems or to at least partially solve or mitigate the above problems.
According to one aspect of the application, a method for intelligently subpackaging plates is provided, and comprises the following steps:
acquiring an order of the plate-type furniture, and reading the subpackage state of the order;
when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same;
for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset;
and storing all the obtained package information, and updating the order to be in a subpackaged state.
Optionally, for each type of panel, sequentially typesetting and subpackaging the panels according to the order of the sizes, the middle and the small, until each parcel meets the reference weight and all the panels are completely typeset, the method includes:
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
and selecting the plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular plates, automatically generating one piece of package information after the maximum layer number is reached, and continuing the typesetting of the next package until all the plates of the type are typeset completely.
Optionally, the method for composing the lowest horizontal line of the rectangular pieces comprises the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all the horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangle sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangle on the lowest horizontal line close to the left, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing horizontal lines on the left side and the right side of the lowest horizontal line in the horizontal line set, taking a horizontal line which is adjacent in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into the horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether the rectangular sequence has a non-typesetting rectangle, if so, judging whether the horizontal line set only has one horizontal line and the non-typesetting rectangles cannot be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending typesetting.
Optionally, the method further comprises:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is preferentially subjected to appointed subpackage processing.
Optionally, the method further comprises:
after the auditor sends an instruction according to the generated package information, modifying one or more of the following information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
According to another aspect of the present application, there is provided an apparatus for intelligently subpackaging plate materials, comprising:
the acquisition module is used for acquiring an order of the plate-type furniture and reading the subpackage state of the order;
the classification module is used for filtering the plates which do not need to be subjected to subpackage in advance and need to be subjected to whole cabinet or whole package packaging in the order when the order is in a non-subpackaged state, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any one category are the same;
the subpackaging module is used for sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size for each type of plates until each package meets the reference weight and all the plates are completely typeset;
and the updating module is used for storing all the obtained package information and updating the order into a subpackaged state.
Optionally, the packetization module is configured to:
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
and selecting the plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular plates, automatically generating one piece of package information after the maximum layer number is reached, and continuing the typesetting of the next package until all the plates of the type are typeset completely.
Optionally, the packetization module is specifically configured to: the lowest horizontal line method for typesetting the rectangular parts is executed according to the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all the horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangle sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangle on the lowest horizontal line close to the left, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing horizontal lines on the left side and the right side of the lowest horizontal line in the horizontal line set, taking a horizontal line which is adjacent in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into the horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether the rectangular sequence has a non-typesetting rectangle, if so, judging whether the horizontal line set only has one horizontal line and the non-typesetting rectangles cannot be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending typesetting.
Optionally, the packetization module is further configured to:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is preferentially subjected to appointed subpackage processing.
Optionally, the apparatus further comprises:
the auditing module is used for modifying one or more of the following information after the auditing personnel send instructions according to the generated package information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
According to yet another aspect of the application, there is provided a computing device comprising a memory, a processor and a computer program stored in the memory and executable by the processor, wherein the processor when executing the computer program implements any of the methods described above.
According to yet another aspect of the application, a computer-readable storage medium, preferably a non-volatile readable storage medium, is provided, having stored therein a computer program which, when executed by a processor, implements any of the methods described above.
According to yet another aspect of the application, there is provided a computer program product comprising computer readable code which, when executed by a computer device, causes the computer device to perform any of the methods described above.
According to the technical scheme, the subpackage state of an order of the plate-type furniture is read by obtaining the order; when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same; for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; storing all the obtained package information, and updating the order to be in a subpackaged state; the work difficulty and burden of plate furniture workshop packer are greatly reduced, the productivity of packing workshop is improved, and the quality of plate packing back wrapping is improved.
Furthermore, by adopting the minimum horizontal line method of rectangular piece typesetting, the rationality of subpackaging is improved, filling materials required by packaging can be saved to a certain extent, and the production cost of enterprises is saved; in addition, the final subpackage condition standard is unified and meets the actual requirements of workshop packaging by combining manual checking operation.
The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the present application will be described in detail hereinafter by way of illustration and not limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
FIG. 1 is a flow chart of a method for intelligent sub-packaging of plates according to one embodiment of the application;
FIG. 2 is a flow chart of a method for intelligent sub-packaging of plates according to another embodiment of the present application;
fig. 3 is a schematic view of an audit operation of intelligent sub-packaging of plates according to another embodiment of the application;
fig. 4 is a block diagram of an apparatus for smart packetization of a board according to another embodiment of the present application;
FIG. 5 is a block diagram of a computing device according to another embodiment of the present application;
fig. 6 is a diagram of a computer-readable storage medium structure according to another embodiment of the present application.
Detailed Description
Fig. 1 is a flowchart of a method for intelligently subcontracting boards according to an embodiment of the present application. Referring to fig. 1, the method includes:
101: acquiring an order of the plate-type furniture, and reading the subpackage state of the order;
102: when the order is in an unpacked state, plates which do not need to be packed in advance and need to be packed in a whole cabinet or in a whole package in the order are filtered, and the rest plates are classified according to the thickness, wherein the thicknesses of all the plates in any class are the same;
103: for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset;
104: and storing all the obtained package information, and updating the order into a subpackaged state.
In this embodiment, optionally, for each type of plate, sequentially typesetting and sub-packaging the plates according to the order of the size, the middle, and the size until each package meets the reference weight and all the plate typesetting is completed, including:
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
and selecting the plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular pieces, automatically generating one piece of package information after the maximum layer number is reached, and continuing the typesetting of the next package until all the plates of the type are typeset completely.
In this embodiment, optionally, the method for the lowest horizontal line of the layout of the rectangular pieces includes the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangular sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangles close to the left on the lowest horizontal line, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing the horizontal lines at the left side and the right side of the lowest horizontal line in the horizontal line set, taking the horizontal line adjacent to the horizontal line in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into a horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether an un-typesetted rectangle exists in the rectangular sequence, if so, judging whether only one horizontal line exists in the horizontal line set and the un-typesetted rectangles can not be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending the typesetting.
In this embodiment, optionally, the method further includes:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is subjected to appointed subpackage treatment preferentially.
In this embodiment, optionally, the method further includes:
after the auditor sends an instruction according to the generated package information, modifying one or more of the following information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
In the method provided by the embodiment, a sub-package state of an order of the panel furniture is read by acquiring the order; when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same; for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; storing all the obtained package information, and updating the order to be in a subpackaged state; the work difficulty and burden of plate furniture workshop packer are greatly reduced, the productivity of packing workshop is improved, and the quality of plate packing back wrapping is improved.
Furthermore, by adopting the minimum horizontal line method of rectangular piece typesetting, the rationality of subpackaging is improved, filling materials required by packaging can be saved to a certain extent, and the production cost of enterprises is saved; in addition, the final subpackage condition standard is unified and meets the actual requirements of workshop packaging by combining manual checking operation.
Fig. 2 is a flowchart of a method for intelligently subcontracting boards according to another embodiment of the present application. Referring to fig. 2, the method includes:
201: acquiring an order of the plate-type furniture, and reading the subpackage state of the order;
and if the pushing is complete, reading the sub-package state of the order.
202: when the order is in an unpacked state, plates which do not need to be packed in advance and need to be packed in a whole cabinet or in a whole package in the order are filtered, and the rest plates are classified according to the thickness, wherein the thicknesses of all the plates in any class are the same;
and when the packaging state of the order is automatic packaging or audited, the order is ignored.
In addition, some plates need to be packaged in a whole cabinet, such as wine grids, shoe boxes and the like, and can be independently taken out and respectively packaged; some plate members need to be packaged in whole packages, such as a platform, etc., and can be distinguished to be packaged individually.
203: for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
before sorting according to the order of the size, if plates with specified subpackage requirements exist, specified subpackage processing is preferentially carried out on the plates.
Wherein, the appointed sub-package has the multiple condition, for example, because of having the straightener on the door plant, in order to prevent the damage of straightener, the door plant can only two liang package one package, perhaps a door plant is with a curb plate package one package that the size is close.
In this embodiment, the plate dimensions can be divided into the following types: large, medium and small. For example: the length of the plate is 2000 cm-2500 cm, the width is below 1440cm, and the plate is regarded as a large-size plate. The plates are sorted according to sizes, so that the priority processing sequence of the plates can be ensured to be large, medium and small in sequence.
204: calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
the reference weight of the package can be set according to needs, and the specific value is not limited.
Wherein, the maximum layer number can be calculated according to the following method: n is W1/W; w1 is the reference weight, W is the weight of the largest panel in size; if N ═ 1, the sheets of one ply are individually packed into a pack, and if N >1, the sheets of N ply are packed into a pack.
205: selecting plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular pieces, automatically generating a piece of wrapping information after the maximum layer number is reached, and continuing the typesetting of the next piece of wrapping until all the plates of the type are completely typeset;
the method for the lowest horizontal line of the rectangular piece typesetting comprises the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangular sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangles close to the left on the lowest horizontal line, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing the horizontal lines at the left side and the right side of the lowest horizontal line in the horizontal line set, taking the horizontal line adjacent to the horizontal line in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into a horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether an un-typesetted rectangle exists in the rectangular sequence, if so, judging whether only one horizontal line exists in the horizontal line set and the un-typesetted rectangles can not be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending the typesetting.
206: storing all the obtained package information, and updating the order into a subpackaged state;
207: after the auditor sends an instruction according to the generated package information, modifying one or more of the following information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
In the embodiment, the manual checking and subpackaging process is further increased, the subpackaging result is more realistic through manual adjustment, and the effect is better. The auditor can check the subpackage condition of the order on subpackage software, and modify the subpackage condition of the order through operations of dragging plates, cutting and pasting the plates, adding and deleting packages and the like so as to meet the actual packaging requirement of a workshop.
In this embodiment, the generated package information may be displayed on the label of the panel. Consequently, in the packing plant, the workman only needs to carry out the emission of parcel and packing according to the label on the plate and just can accomplish the packing task, has saved the artifical subcontracting process that takes time to alleviateed packing workman's work burden promptly, also promoted the production efficiency in packing plant greatly, and ensured the rationality of parcel.
Fig. 3 is a schematic view of an auditing operation of intelligent subpackaging of boards according to another embodiment of the application. Referring to fig. 3, the left side is a list of parcels after subpackaging, and the arrangement of parcel plates can be checked on the right side after clicking a row. Meanwhile, the right side provides functions of dragging, cutting and sticking of the plate, adding, deleting, moving and the like of the layers, so that the arrangement of the packages can be finely adjusted by examiners.
In the method provided by the embodiment, a sub-package state of an order of the panel furniture is read by acquiring the order; when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same; for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; storing all the obtained package information, and updating the order to be in a subpackaged state; the work difficulty and burden of plate furniture workshop packer are greatly reduced, the productivity of packing workshop is improved, and the quality of plate packing back wrapping is improved.
Furthermore, by adopting the minimum horizontal line method of rectangular piece typesetting, the rationality of subpackaging is improved, filling materials required by packaging can be saved to a certain extent, and the production cost of enterprises is saved; in addition, the final subpackage condition standard is unified and meets the actual requirements of workshop packaging by combining manual checking operation.
Fig. 4 is a block diagram of an apparatus for intelligently packetizing boards according to another embodiment of the present application. Referring to fig. 4, the apparatus includes:
the acquisition module 401 is configured to acquire an order of the panel furniture and read a sub-package state of the order;
the classification module 402 is configured to, when the order is in an unpacked state, filter plates that do not need to be pre-packaged and need to be packaged in a whole cabinet or in a whole package in the order, and classify the remaining plates according to thicknesses, where the thicknesses of all the plates in any one category are the same;
the subpackaging module 403 is used for sequentially typesetting and subpackaging the plates according to the sequence of the sizes of the plates until each package meets the reference weight and all the plates are completely typeset;
and the updating module 404 is configured to store all the obtained package information and update the order to be in a subpackaged state.
In this embodiment, optionally, the packetization module is configured to:
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
and selecting the plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular pieces, automatically generating one piece of package information after the maximum layer number is reached, and continuing the typesetting of the next package until all the plates of the type are typeset completely.
In this embodiment, optionally, the sub-packaging module is specifically configured to: the lowest horizontal line method for typesetting the rectangular parts is executed according to the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangular sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangles close to the left on the lowest horizontal line, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing the horizontal lines at the left side and the right side of the lowest horizontal line in the horizontal line set, taking the horizontal line adjacent to the horizontal line in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into a horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether an un-typesetted rectangle exists in the rectangular sequence, if so, judging whether only one horizontal line exists in the horizontal line set and the un-typesetted rectangles can not be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending the typesetting.
In this embodiment, optionally, the packetization module is further configured to:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is subjected to appointed subpackage treatment preferentially.
In this embodiment, optionally, the apparatus further includes:
the auditing module is used for modifying one or more of the following information after the auditing personnel send instructions according to the generated package information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
According to the device provided by the embodiment, the subpackage state of an order of the plate-type furniture is read by acquiring the order; when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same; for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; storing all the obtained package information, and updating the order to be in a subpackaged state; the work difficulty and burden of plate furniture workshop packer are greatly reduced, the productivity of packing workshop is improved, and the quality of plate packing back wrapping is improved.
Furthermore, by adopting the minimum horizontal line method of rectangular piece typesetting, the rationality of subpackaging is improved, filling materials required by packaging can be saved to a certain extent, and the production cost of enterprises is saved; in addition, the final subpackage condition standard is unified and meets the actual requirements of workshop packaging by combining manual checking operation.
The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Embodiments also provide a computing device, referring to fig. 5, comprising a memory 1120, a processor 1110 and a computer program stored in said memory 1120 and executable by said processor 1110, the computer program being stored in a space 1130 for program code in the memory 1120, the computer program, when executed by the processor 1110, implementing the method steps 1131 for performing any of the methods according to the invention.
The embodiment of the application also provides a computer readable storage medium. Referring to fig. 6, the computer readable storage medium comprises a storage unit for program code provided with a program 1131' for performing the steps of the method according to the invention, which program is executed by a processor.
The embodiment of the application also provides a computer program product containing instructions. Which, when run on a computer, causes the computer to carry out the steps of the method according to the invention.
In the above embodiments, the implementation may be wholly or partially realized by software, hardware, firmware, or any combination thereof. When implemented in software, may be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When loaded and executed by a computer, cause the computer to perform, in whole or in part, the procedures or functions described in accordance with the embodiments of the application. The computer may be a general purpose computer, a special purpose computer, a network of computers, or other programmable device. The computer instructions may be stored in a computer readable storage medium or transmitted from one computer readable storage medium to another, for example, from one website site, computer, server, or data center to another website site, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, Digital Subscriber Line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.). The computer-readable storage medium can be any available medium that can be accessed by a computer or a data storage device, such as a server, a data center, etc., that incorporates one or more of the available media. The usable medium may be a magnetic medium (e.g., floppy Disk, hard Disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium (e.g., Solid State Disk (SSD)), among others.
Those of skill would further appreciate that the various illustrative components and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
It will be understood by those skilled in the art that all or part of the steps in the method for implementing the above embodiments may be implemented by a program, and the program may be stored in a computer-readable storage medium, where the storage medium is a non-transitory medium, such as a random access memory, a read only memory, a flash memory, a hard disk, a solid state disk, a magnetic tape (magnetic tape), a floppy disk (floppy disk), an optical disk (optical disk), and any combination thereof.
The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (8)
1. A method for intelligently subpackaging plates comprises the following steps:
acquiring an order of the plate-type furniture, and reading the subpackage state of the order;
when the order is in an uncocketed state, filtering the plates which do not need to be subjected to pre-subpackaging and need to be subjected to whole cabinet or whole packaging in the order, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any category are the same;
for each type of plate, sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size until each package meets the reference weight and all the plates are completely typeset; the method comprises the following steps:
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
selecting plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular pieces, automatically generating a piece of wrapping information after the maximum layer number is reached, and continuing the typesetting of the next piece of wrapping until all the plates of the type are completely typeset;
and storing all the obtained package information, and updating the order to be in a subpackaged state.
2. The method according to claim 1, wherein the method of the lowest horizontal line of the layout of the rectangular pieces comprises the steps of:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all the horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangle sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangle on the lowest horizontal line close to the left, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing horizontal lines on the left side and the right side of the lowest horizontal line in the horizontal line set, taking a horizontal line which is adjacent in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into the horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether the rectangular sequence has a non-typesetting rectangle, if so, judging whether the horizontal line set only has one horizontal line and the non-typesetting rectangles cannot be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending typesetting.
3. The method according to any one of claims 1-2, further comprising:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is preferentially subjected to appointed subpackage processing.
4. The method according to any one of claims 1-2, further comprising:
after the auditor sends an instruction according to the generated package information, modifying one or more of the following information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
5. An apparatus for intelligently subpackaging plate members, comprising:
the acquisition module is used for acquiring an order of the plate-type furniture and reading the subpackage state of the order;
the classification module is used for filtering the plates which do not need to be subjected to subpackage in advance and need to be subjected to whole cabinet or whole package packaging in the order when the order is in a non-subpackaged state, and classifying the rest plates according to the thickness, wherein the thicknesses of all the plates in any one category are the same;
the subpackaging module is used for sequentially typesetting and subpackaging the plates according to the sequence of large size, medium size and small size for each type of plates until each package meets the reference weight and all the plates are completely typeset;
the updating module is used for storing all the obtained package information and updating the order into a subpackaged state;
for each type of plate, sequencing all the plates in the type according to the sequence of large size, medium size and small size;
calculating the maximum layer number of a package according to the weight of the plate with the largest size and a preset reference weight;
and selecting the plates according to the sequence, typesetting the plates layer by layer from the bottom layer, wherein the plates of each layer accord with the lowest horizontal line method for typesetting the rectangular plates, automatically generating one piece of package information after the maximum layer number is reached, and continuing the typesetting of the next package until all the plates of the type are typeset completely.
6. The apparatus of claim 5, wherein the packetization module is specifically configured to: the lowest horizontal line method for typesetting the rectangular parts is executed according to the following steps:
step 1: mapping all plates to be typeset of the current class into a rectangular sequence of a two-dimensional space after neglecting the thickness, wherein the width is in the horizontal direction, the length is in the vertical direction, the length of each rectangle in the rectangular sequence is greater than or equal to the width, the rectangular sequence is sorted from large to small according to the width, and the rectangular sequences are sorted from large to small according to the length when the width is the same;
step 2: generating a horizontal line set, taking a rectangle which is sequenced at the top in the rectangle sequence, and adding a bottom horizontal line corresponding to the width of the rectangle as a reference discharge horizontal line into the horizontal line set;
and step 3: comparing the arrangement positions of all the horizontal lines in the horizontal line set in the vertical direction, finding out the lowest horizontal line, judging whether a rectangle exists in the un-typesetted rectangles of the rectangle sequence, wherein the width of the rectangle is less than or equal to the width of the lowest horizontal line, the top horizontal line of the rectangle after the arrangement is not higher than the top horizontal line of the rectangle with the highest sequence, if so, preferentially selecting the rectangle with the smallest width difference with the lowest horizontal line, if a plurality of rectangles with the smallest difference exist, selecting the rectangle with the longest length, arranging the selected rectangle on the lowest horizontal line close to the left, and then executing the step 4; if no rectangle with the width less than or equal to the width of the lowest horizontal line exists, comparing horizontal lines on the left side and the right side of the lowest horizontal line in the horizontal line set, taking a horizontal line which is adjacent in the vertical direction, keeping the width of the lowest horizontal line unchanged and raising the vertical direction to be level with the adjacent horizontal line, merging the moved lowest horizontal line and the adjacent horizontal line into one horizontal line, and then executing the step 5;
and 4, step 4: adding the top horizontal line of the currently-arranged rectangle into the horizontal line set, judging whether the width of the currently-arranged rectangle is smaller than or equal to the width of the lowest horizontal line, and if so, replacing the lowest horizontal line in the horizontal line set with the left part of the lowest horizontal line left after the rectangle is arranged into the current rectangle; if so, deleting the lowest horizontal line in the set of horizontal lines;
and 5: judging whether the rectangular sequence has a non-typesetting rectangle, if so, judging whether the horizontal line set only has one horizontal line and the non-typesetting rectangles cannot be arranged on the horizontal line, if so, ending the typesetting, otherwise, skipping to the step 3; and if the rectangle sequence has no un-typeset rectangle, ending typesetting.
7. The apparatus of any of claims 5-6, wherein the packetization module is further to:
for each type of plate, before the plate is typeset and subpackaged in sequence according to the order of the sizes, if the plate with the appointed subpackage requirement exists, the plate is preferentially subjected to appointed subpackage processing.
8. The apparatus of any of claims 5-6, further comprising:
the auditing module is used for modifying one or more of the following information after the auditing personnel send instructions according to the generated package information: the plate packaged by the package, the typesetting mode of the plate, the width and the length of the package and the number of layers of the package.
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| CN202110287552.5A CN113184300B (en) | 2019-01-17 | 2019-01-17 | Method and device for subpackaging plate parts |
| CN201910045685.4A CN109795751B (en) | 2019-01-17 | 2019-01-17 | Method and device for intelligently subpackaging plates |
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| CN112581052B (en) * | 2020-11-30 | 2022-04-19 | 南京林业大学 | Warehousing and splicing method for finished plate furniture products |
| CN113086655B (en) * | 2021-04-01 | 2021-11-16 | 广东鑫光智能系统有限公司 | Plate subpackaging method and terminal |
| CN114004167B (en) * | 2021-11-16 | 2023-10-17 | 济南大学 | Genetic algorithm-based intelligent packing method for plate furniture |
| CN114383518A (en) * | 2021-12-30 | 2022-04-22 | 中科元象(常州)智能装备有限公司 | Automatic measuring method for customized plate wrapping height |
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| US20100199608A1 (en) * | 2009-02-10 | 2010-08-12 | Owens Corning Intellectual Capital, Llc | Method And package For Shipping And Curing Manufactured Masonry Panels |
| US9585482B2 (en) * | 2011-06-23 | 2017-03-07 | Zachary Rotholz | Corrugated fiberboard constructions |
| CN103455848A (en) * | 2013-08-05 | 2013-12-18 | 浙江大学城市学院 | Method for optimizing and cutting rolled steel |
| CN103761635A (en) * | 2014-01-14 | 2014-04-30 | 大连理工大学 | Three-dimensional multi-box specially-structured cargo loading optimizing method |
| CN104008145B (en) * | 2014-05-09 | 2017-03-29 | 刘强 | It is a kind of based on group change technology a Rectangular Pieces Packing method |
| CN104766123B (en) * | 2015-03-04 | 2017-06-20 | 华中科技大学 | A kind of merging method of sheet material specification species |
| CN106269533A (en) * | 2016-10-21 | 2017-01-04 | 北京源著智能科技有限公司 | The sorting and processing system of sheet material |
| KR20180049320A (en) * | 2016-10-31 | 2018-05-11 | 에스케이플래닛 주식회사 | Apparatus for providing packing based on piece good property and method thereof |
| CN106910036A (en) * | 2017-01-11 | 2017-06-30 | 广东工业大学 | A kind of copper and its sheet alloy packaging packing algorithm based on packetization rules |
| CN106864873B (en) * | 2017-02-14 | 2018-02-02 | 广州秉优信息科技有限公司 | A kind of sheet material subpackage optimization method |
| CN107992654A (en) * | 2017-11-21 | 2018-05-04 | 陕西中金钢桥工程科技有限公司 | A kind of intelligence composition method |
| CN108763602A (en) * | 2017-12-28 | 2018-11-06 | 网云（武汉）三维科技股份有限公司 | Pcb board intelligence plate-laying algorithm |
| CN108170641B (en) * | 2018-01-18 | 2021-06-04 | 安徽工程大学 | Layout method based on tolerant layering strategy |
| CN108128507B (en) * | 2018-02-13 | 2023-11-21 | 深圳市动力飞扬智能装备有限公司 | Intelligent packaging line for PCB finished products and packaging process thereof |
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| CN113184300A (en) | 2021-07-30 |
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