CN109786057A - The automatic manufacturing system of fixed value resistance - Google Patents

The automatic manufacturing system of fixed value resistance Download PDF

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Publication number
CN109786057A
CN109786057A CN201811468852.8A CN201811468852A CN109786057A CN 109786057 A CN109786057 A CN 109786057A CN 201811468852 A CN201811468852 A CN 201811468852A CN 109786057 A CN109786057 A CN 109786057A
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China
Prior art keywords
feeding
severing
riveting
copper wire
forming
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Granted
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CN201811468852.8A
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Chinese (zh)
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CN109786057B (en
Inventor
黄智博
周斯加
陈贤
张毅
储军
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Wenzhou University
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Wenzhou University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The present invention relates to the automatic manufacturing systems of fixed value resistance comprising support assembly and the copper wire feed device being arranged on support assembly;Copper wire feed device includes being vertically arranged on support assembly and being driven by motor rotation and shape as up-small and down-big cone structure and be wound with the spool wheel of copper core silk thread, the feeding cross rod being arranged on support assembly, the feeding deflecting wheel for inputting for being separately positioned on feeding cross rod both ends and feeding discharging guide wheel, the feeding deflecting compression bar for being separately positioned on feeding deflecting wheel for inputting and/or feeding discharging guide wheel side;The present invention has rational design, compact-sized and easy to use.

Description

The automatic manufacturing system of fixed value resistance
Technical field
The present invention relates to the automatic manufacturing systems of fixed value resistance.
Background technique
Traditional resistor core is that resistance wire is wound on resistor core by resistor rod producing device to be made.Resistor core is adopted more It is made of more glass fibers, the quantity of glass fiber controls the diameter of resistor core;Moreover, glass fibre is easy to cut It cuts, so that resistor rod is arbitrarily divided because of the demand of resistance value.Its manufacture craft trouble, inefficiency.Improved low resistance Resistor core uses copper core, then fastens aluminium set half-and-half, is compressed on the outside of copper core, then, increases on the outside of aluminium set The components such as insulating layer, protective case.Production efficiency is improved, the usage amount of copper wire is reduced, reduces cost.How novel resistance is realized Automated production is realized in core production, is improved efficiency, is reduced cost, becomes technical problem urgently to be solved.
Summary of the invention
The technical problems to be solved by the invention are generally speaking to provide a kind of automatic manufacturing system of fixed value resistance;Solution in detail Certainly the technical issues of and acquirement beneficial effect in aftermentioned content and combine content in specific embodiment to specifically describe.
To solve the above problems, the technical solution used in the present invention is:
A kind of automatic manufacturing system of fixed value resistance, including support assembly and the copper wire feeding being arranged on support assembly Device;
Copper wire feed device is up-small and down-big including being vertically arranged on support assembly and being driven by motor rotation and shape Cone structure and be wound with copper core silk thread spool wheel, be arranged on support assembly feeding cross rod, be separately positioned on feeding The feeding deflecting wheel for inputting at cross bar both ends and feeding discharging guide wheel are separately positioned on feeding deflecting wheel for inputting and/or feeding discharging The feeding deflecting compression bar of guide wheel side, root are hinged on sending on feeding cross rod and by the hinged axis connection of torsional spring feeding cross rod Material swings compression bar, the feeding swing pressure that feeding swings compression bar cantilever end and is in rolling contact with feeding deflecting wheel for inputting upper end is arranged in Take turns, be vertically arranged on support assembly and be located at feeding deflecting wheel for inputting and feeding discharging guide wheel between feeding leading truck, on Lower movable set on feeding leading truck feeding tenesmus seat, be horizontally set on feeding tenesmus seat on feeding tenesmus guide wheel, set It sets the feeding tenesmus buffer spring on support assembly and below feeding tenesmus seat and is horizontally set on feeding discharging and lead Take turns the feeding lateral aperture guide holder of side;
Copper core silk thread successively through passing spool wheel, feeding deflecting compression bar, feeding deflecting wheel for inputting and feeding swing pinch roller it Between, feeding tenesmus guide wheel, feeding discharging guide wheel and feeding lateral aperture guide holder.
Detailed description of the invention
Fig. 1 is whole structural schematic diagram of the invention;
Fig. 2 is three-dimensional structural schematic diagram of the invention;
Fig. 3 is the structural schematic diagram of present invention shearing the first auxiliary clamping hand;
Fig. 4 is the structural schematic diagram of present invention shearing the second auxiliary clamping hand;
Fig. 5 is the structural schematic diagram of housing forming device of the present invention;
Fig. 6 is the structural schematic diagram of copper wire clamping device of the present invention;
Fig. 7 is the structural schematic diagram of copper wire charging gear of the present invention;
Fig. 8 is the structural schematic diagram of housing input unit of the present invention;
Fig. 9 is the structural schematic diagram of housing forming device of the present invention;
Figure 10 is the structural schematic diagram at the first visual angle of severing riveting device of the present invention;
Figure 11 is the structural schematic diagram at the second visual angle of severing riveting device of the present invention;
Figure 12 is the structural schematic diagram at severing riveting device third visual angle of the present invention;
Wherein: 1, support assembly;2, copper wire feed device;3, copper wire shear;4, copper wire clamping device;5, copper wire is given Expect device;6, housing input unit;7, housing forming device;8, severing riveting device;9, laser-beam welding machine/cold welding machine;10, copper Core filaments line;11, single copper wire;12, strip device;13, double of housing;14, semi-finished product module;15, spool is rolled;16, feeding is horizontal Bar;17, feeding deflecting wheel for inputting;18, feeding deflecting compression bar;19, feeding swings compression bar;20, feeding swings pinch roller;21, feeding Leading truck;22, feeding tenesmus seat;23, feeding tenesmus guide wheel;24, feeding tenesmus buffer spring;25, feeding discharging guide wheel;26, Feeding lateral aperture guide holder;27, shearing guiding upright bar;28, lower lifting seat is sheared;29, shearing process channel;30, incision is sheared Mouthful;31, the first auxiliary of shearing clamping hand;32, lower pressing spring is sheared;33, shearing cutter head;34, the second auxiliary of shearing clamping hand; 35, grip belts;36, clamping longitudinal movement seat;37, clamping manipulator;38, it is fed horizontal sliding seat;39, three axis are fed Arm;40, it is fed double-manipulator;41, it is fed storaging bucket;42, fixed radial positioning disk is inputted;43, spiral of Archimedes is inputted End face groove drive disk;44, radial footstock is slided in input;45, guide wheel assembly is inputted;46, four output gearboxes are shaped;47, it shapes Deflecting guide wheel group;48, forming precompressed drives halo;49, the driven halo of precompressed is shaped;50, forming compacting indent drive shaft;51, Forming compacting evagination driven wheel;52, semi arch export orientation seat is shaped;53, severing drives cylinder;54, swing arm among severing; 55, the driven cutting head of severing;56, head is sheared in severing;57, severing feeds arc slot;58, severing downlink is had a haircut;59, severing is longitudinal Telescopic head;60, severing semicircle feeding port;61, riveting actuating arm;62, guide holder is put outside riveting;63, riveting swing arm;64, riveting It is pressed into transverse arm;65, riveting laterally steering frame.
Specific embodiment
As shown in all views, the automatic manufacturing system of the fixed value resistance of the present embodiment, including support assembly 1 and setting Copper wire feed device 2 on support assembly 1;
Copper wire feed device 2 include be vertically arranged on support assembly 1 and be driven by motor rotation and shape be it is upper it is small under It big cone structure and is wound with the spool wheel 15 of copper core silk thread 10, the feeding cross rod 16 being arranged on support assembly 1, sets respectively It sets in the feeding deflecting wheel for inputting 17 at 16 both ends of feeding cross rod and feeding discharging guide wheel 25, be separately positioned on feeding deflecting wheel for inputting 17 and/or the feeding discharging feeding deflecting compression bar 18 of 25 side of guide wheel, root be hinged on feeding cross rod 16 and given by torsional spring Expect cross bar 16 hinged axis connection feeding swing compression bar 19, setting feeding swing 19 cantilever end of compression bar and with feeding deflecting it is defeated Enter the feeding that 17 upper ends of wheel are in rolling contact to swing pinch roller 20, be vertically arranged on support assembly 1 and be located at feeding deflecting wheel for inputting Feeding leading truck 21, the up and down feeding tenesmus seat being sleeved on feeding leading truck 21 between 17 and feeding discharging guide wheel 25 22, the feeding being horizontally set on feeding tenesmus seat 22 drops guide wheel 23, setting on support assembly 1 and is located at feeding tenesmus seat The feeding tenesmus buffer spring 24 of 22 lower sections and the feeding lateral aperture guide holder for being horizontally set on feeding discharging 25 side of guide wheel 26;
Copper core silk thread 10 is successively put through passing spool wheel 15, feeding deflecting compression bar 18, feeding deflecting wheel for inputting 17 and feeding Between dynamic pressure wheel 20, feeding tenesmus guide wheel 23, feeding discharging guide wheel 25 and feeding lateral aperture guide holder 26.
Production center on support assembly 1;Production center includes being separately positioned on support assembly 1 and procedure connection After copper core silk thread 10 to be cut into the copper wire shear 3 of single copper wire 11, is used to clamp the shearing of copper wire shear 3 Single 11 copper wire clamping device 4 of copper wire, be arranged in pairs and for export strip device 12 housing input unit 6, with it is corresponding outside It covers the connection of input unit 6 and suppresses the housing forming device 7 in half-circle-arc shape, positioned at corresponding for strip device 12 will to be corresponded to The lower section of housing forming device 7 and for being double of housing 13 and by two double of housings 13 and single by 12 severing of arc shape strip device The severing riveting device 8 and two double of housings 13 are swashed in conjunction with gap welding that 11 groups of root copper wire is integrated riveting Photocoagulator/cold welding machine 9.
The copper for the single copper wire 11 after shearing to be conveyed to severing riveting device 8 is additionally provided on support assembly 1 Silk charging gear 5.
Copper wire shear 3 includes the shearing guiding upright bar 27 being arranged on support assembly 1, is driven by the cylinder and along cutting Lifting seat 28 under the shearing that incisal guide is gone up and down to upright bar 27, on longitudinally disposed lifting seat under shear 28 and for passing through copper core silk thread The lifting seat under shear of the shearing lower cut 30 of 28 upper end of lifting seat, setting under shear is arranged in 10 shearing process channel 29 The auxiliary clamping of shearing first hand 31 of 28 charging sides is arranged in pressing spring 32 under the shearing on shearing guiding 27 top of upright bar, sets Set 32 lower end of pressing spring under shear and along shearing shearing guiding upright bar 27 lifting and be located at right above shearing lower cut 30 The shearing second of the discharging of lifting seat 28 side assists clamping hand 34 under shear for cutter head 33 and setting.
Copper wire clamping device 4 includes the clamping biography for being disposed longitudinally on support assembly 1 and being located at 3 side of copper wire shear It send band 35, the clamping being arranged in grip belts 35 longitudinal movement seat 36 and is horizontally installed on clamping longitudinal movement seat 36 It is upper and for clamp be located at shearing the first auxiliary clamping hand (31 and the second auxiliary of shearing clamp single copper wire 11 between hand 34 Clamping manipulator 37.
Copper wire charging gear 5 includes the feed for being horizontally installed on support assembly 1 and being located at 3 other side of copper wire shear Horizontal sliding seat 38, three armshaft 39 of feed that feed 38 upper end of horizontal sliding seat is arranged in are horizontally installed on three armshafts 39 of feed End and feed double-manipulator 40 for accepting single copper wire 11 on clamping manipulator 37 and setting are laterally sliding in feed Move on seat 38 and be located at the feed storaging bucket 41 of 40 lower section of feed double-manipulator.
Housing input unit 6 is fixed including being symmetrically positioned in the input that has of 5 two sides of copper wire charging gear and radially-directed slot Radially-directed disk 42, the input spiral of Archimedes end face groove for being driven by motor and being located in input fixed radial positioning disk 42 Drive disk 43, in radially-directed slot and root and input spiral of Archimedes end face groove drive disk 43 end face groove spiral The input of cooperation slides radial footstock 44 and exports the input guide wheel assembly of side positioned at input fixed radial positioning disk 42 45;
Strip device 12 is coiled in input fixed radial positioning disk 42 and inner ring is slided with input and terminated outside radial footstock 44 Touching;Strip device 12 is exported from input guide wheel assembly 45.
Housing forming device 7 includes that the output of forming four on 1 top of support assembly and above copper wire charging gear 5 becomes Fast case 46, the forming that four output gearbox of forming, 46 top is set and exports strip device 12 for accepting input guide wheel assembly 45 Deflecting guide wheel group 47, be located at forming deflecting guide wheel group 47 lower section and it is horizontally disposed and with forming four output gearboxes 46 transmission connection Forming precompressed driving halo 48, positioned at forming precompressed driving 48 side of halo the driven halo 49 of forming precompressed, be located at forming Precompressed drive the lower section of halo 48 and with the forming compacting indent drive shaft 50 of forming four output gearboxes 46 transmission connection, be located at Shape suppress 50 side of indent drive shaft forming compacting evagination driven wheel 51 and setting forming compacting indent drive shaft 50 with Forming semi arch export orientation seat 52 immediately below forming compacting evagination driven wheel 51;
At least three groups from the top down of evagination driven wheel 51 of forming compacting indent drive shaft 50 and forming compacting;
Strip device 12 is successively driven by forming 47 deflecting of deflecting guide wheel group, forming precompressed driving halo 48 and forming precompressed After 49 gap of halo and forming compacting indent drive shaft 50 and forming compacting 51 gap of evagination driven wheel, from forming semi arch The output of 52 lower end of export orientation seat.
Severing riveting device 8 includes on support assembly 1 and longitudinally disposed severing driving cylinder 53, middle part are hinged on machine Swing arm 54, setting are on support assembly 1 among the severing that on frame assembly 1 and one end and severing drive 53 output end of cylinder hinged Severing shearing head 56, severing shearing 56 track of head in activity and one end and severing among 54 other end of swing arm hingedly The driven cutting head 55 of severing, the severing charging arc for being arranged on severing shearing head 56 and being located at driven 55 top of cutting head of severing Slot 57 is arranged on severing shearing head 56 and is driven by the cylinder downlink and is inserted into driven 55 corresponding slot of cutting head of severing Severing downlink push top 58, the severing longitudinal extension head 59 for being disposed longitudinally on 56 lower section of severing shearing head and setting are in severing 59 end of longitudinal extension head and the severing semicircle feeding port 60 for being used to accommodate double of housing 13;
Arc slot corresponding with severing charging arc slot 57 is provided on the driven cutting head 55 of severing;In the driven cutting head of severing 55 arc slot is corresponding with severing semicircle feeding port 60;
The strip device 12 of forming 52 lower end of semi arch export orientation seat output by severing charging arc slot 57, severing is driven cuts The arc slot of cutting head 55, enters in severing semicircle feeding port 60;
Severing longitudinal extension head 59 drives severing semicircle feeding port 60 and severing driving cylinder 53 to drive the driven shearing of severing 12 severing of strip device is double of housing 13 by first 55 arc slot reverse motions.
It is provided with telescopic seat below severing longitudinal extension head 59, riveting actuating arm 61 is symmetrically arranged on telescopic seat, Each riveting actuating arm 61, which is connected separately with outside riveting, puts guide holder 62, and riveting swing arm 63 is symmetrically hinged on telescopic seat, The root of riveting swing arm 63 is provided with the guide post moved in the splayed guide groove for putting guide holder 62 outside corresponding riveting, Riveting laterally steering frame 65 is horizontally arranged in front of each riveting actuating arm 61, it is laterally movable in riveting laterally steering frame 65 It is provided with outer end and the pairs of transverse arm 64 of the hinged riveting in 63 end of riveting swing arm;It is formed after two double of housing, 13 splits Pairing circle set,
The inner end of the pairs of transverse arm 64 of riveting is provided with the arc plate of 1/4 radian;The internal diameter of arc plate is less than half-and-half outer The outer diameter of set 13;
Under the driving of riveting actuating arm 61, which moves toward one another or back movement;When When the pairs of transverse arm 64 of two rivetings moves toward one another, the inner end arc plate of the pairs of transverse arm 64 of two rivetings is combined into semicircle Arc plate;Each double of housing 13 is clamped by respective semi arch plate;
Under the driving of severing longitudinal extension head 59, the semi arch plate that is combined into of two severing riveting devices 8 is gone relatively Piece together round set;Two double of housing, 13 pairings, and be integrated with 11 riveting of single copper wire at the center after pairing;
It is semi-finished product module 14 that laser-beam welding machine/cold welding machine 9, which carries out weld job to double of 13 pairing gap of housing,;
Feed storaging bucket 41 is located at the underface of semi-finished product module 14.
On the basis of support assembly 1.
When using the present invention, copper wire feed device 2 continually sends out copper core silk thread 10.Feeding cross rod 16 is support, Feeding deflecting wheel for inputting 17 realizes deflecting, and feeding deflecting compression bar 18 prevents copper wire from tilting, and increases cornerite, improves frictional force, feeding Compression bar 19 is swung, feeding swings pinch roller 20 and realizes pushing, guarantees copper wire and idler wheel CONTACT WITH FRICTION, the vertical shape of feeding leading truck 21 State, feeding tenesmus seat 22 realize the tensile force of soft readjustment copper wire using self weight, avoid copper wire relaxation, and feeding tenesmus guide wheel 23 is real It is now in rolling contact, feeding tenesmus buffer spring 24 prevents wheel from touching firmly with rack, feeding discharging guide wheel 25 and importation structure phase Together, feeding lateral aperture guide holder 26 plays the role of aligning and horizontally-guided.Spool 15 cone structures of wheel, facilitate discharging, motor Realize the function of driving with braking.
Copper core silk thread 10 is cut into single copper wire 11 by copper wire shear 3, and copper wire clamping device 4 is defeated by single copper wire 11 It clamps out and when shearing, single copper wire 11 is sent to severing riveting device 8, housing input unit 6 by copper wire charging gear 5 Strip device 12 is endlessly conveyed, the strip device 12 of output is pressed into double of housing 13, severing riveting by housing forming device 7 Strip device 12 is cut into double of housing 13 of scale cun by device 8, then by double of 13 pairs of housing list merged with vertical state Together by pressure riveting, laser-beam welding machine/cold welding machine is welded into the semi-finished product module 14 of semi-finished product to root copper wire 11, is turned Enter subsequent outer composing room and carries out test and assembling of insulating.
Shearing guiding upright bar 27 is support, and the lower lifting seat 28 of shearing rises copper core silk thread 10 and is located at shearing process channel 29, By upper top shearing cutter head 33, shearing cutter head 33, which enters shearing lower cut 30, cuts off copper core silk thread 10, shears the first additional lock The end of a thread that hand 31 clamps copper core silk thread 10 to be held, its off-line is prevented, shearing the second auxiliary clamping auxiliary of hand 34 clamps single copper wire 11, It prevents it from falling, shears lower pressing spring 32 and play buffer function, avoid 33 top of shearing cutter head and 27 top of shearing guiding upright bar It touches firmly.
Grip belts 35 drive clamping longitudinal movement seat 36 mobile, thus will shearing the second auxiliary clamping 34 additional lock of hand Single copper wire 11 is held to change hands submitting by clamping manipulator 37.
It is fed horizontal sliding seat 38 and realizes transverse shifting, being fed three armshafts 39 has the function of that lifting, rotation are led to flexible The controls such as motor, cylinder realization is crossed, feed double-manipulator 40 is changed hands the single copper wire 11 taken over and clamped on clamping manipulator 37, and Vertical state is rotated to be, rising is sent to riveted welding post, waits double of housing 13;Semi-finished product module 14 after welding is certainly It is dynamic to drop into feed storaging bucket 41.
Fixed radial positioning disk 42 is inputted, radial slot realizes guiding driving, input spiral of Archimedes end face groove driving Disk 43 guarantees that input is slided radial footstock 44 and at the uniform velocity moved out, and realizes self-centering function, and the input realization of guide wheel assembly 45 is led To the function of output.
Shape four output gearboxes 46 and realize uniform velocity output, forming deflecting guide wheel group 47 by 12 angle deflecting of strip device, Shape precompressed driving halo 48, the forming driven halo 49 of precompressed, forming compacting indent drive shaft 50, forming compacting evagination driven wheel 51 realize straightening function, suppress indent drive shaft 50 in forming, forming compacting evagination driven wheel 51 connects the strip device 12 of end Continuous when being suppressed into semicircle, forming precompressed driving halo 48, the forming driven halo 49 of precompressed prevent subsequent strip device 12 deformations.It shapes semi arch export orientation seat 52 and realizes aligning output.
Severing shearing head 56 carry out severing be it is single, severing charging arc slot 57 by 12 downlink of strip device output, severing Feeding positioning is realized in downlink push top 58;Severing process: severing drives the driven cutting head of swing arm 54- severing among cylinder 53- severing 55,60 counter motion of severing longitudinal extension head 59- severing semicircle feeding port.To realize shearing.Double of housing 13 is located at severing Semicircle feeding port 60.
The pairs of transverse arm 64 of guide holder 62- riveting swing arm 63- riveting is put outside riveting actuating arm 61- riveting by 1/4 curved arc Plate pairing blocks double of the housing 13 to fall from severing semicircle feeding port 60 by pressure and frictional force.Then, severing is longitudinally stretched Drop-head 59 continues that double of housing 13 is driven to go in the same direction, and with 11 groups pairs of single copper wire, riveting actuating arm 61 continues to drive, thus By pressure, three is assembled into semi-finished product module 14, and abutment joint soldering.
The present invention has rational design, it is low in cost, durable, safe and reliable, easy to operate, time saving and energy saving, save fund, It is compact-sized and easy to use.
It is to disclose in order to more clear, and the prior art is just no longer enumerated that the present invention, which fully describes,.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify to technical solution documented by previous embodiment or equivalent replacement of some of the technical features;Make It is obvious for being combined for those skilled in the art to multiple technical solutions of the invention.And these are modified or replace It changes, the spirit and scope for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (10)

1. a kind of automatic manufacturing system of fixed value resistance, it is characterised in that: including support assembly (1) and be arranged in support assembly (1) the copper wire feed device (2) on;
Copper wire feed device (2) include be vertically arranged on support assembly (1) and be driven by motor rotation and shape be it is upper it is small under The feeding cross rod that big cone structure and the spool for being wound with copper core silk thread (10) are rolled (15), are arranged on support assembly (1) (16), the feeding deflecting wheel for inputting (17) for being separately positioned on feeding cross rod (16) both ends is set with feeding discharging guide wheel (25), respectively It sets and is hinged in the feeding deflecting compression bar (18) of feeding deflecting wheel for inputting (17) and/or feeding discharging guide wheel (25) side, root Compression bar (19) are swung on feeding cross rod (16) and by the feeding of the hinged axis connection of torsional spring feeding cross rod (16), are arranged in feeding It swings compression bar (19) cantilever end and the feeding being in rolling contact with feeding deflecting wheel for inputting (17) upper end swings pinch roller (20), sets vertically Set the feeding leading truck on support assembly (1) and being located between feeding deflecting wheel for inputting (17) and feeding discharging guide wheel (25) (21), the up and down feeding being sleeved on feeding leading truck (21) drops seat (22), is horizontally set on feeding tenesmus seat (22) On feeding tenesmus guide wheel (23), the feeding tenesmus that is arranged on support assembly (1) and is located at below feeding tenesmus seat (22) it is slow It rushes spring (24) and is horizontally set on the feeding lateral aperture guide holder (26) of feeding discharging guide wheel (25) side;
Copper core silk thread (10) successively through passing spool wheel (15), feeding deflecting compression bar (18), feeding deflecting wheel for inputting (17) and is sent Material swings between pinch roller (20), feeding tenesmus guide wheel (23), feeding discharging guide wheel (25) and feeding lateral aperture guide holder (26)。
2. the automatic manufacturing system of fixed value resistance according to claim 1, it is characterised in that: the system on support assembly (1) Make center;Production center include be separately positioned on support assembly (1) and procedure connection for copper core silk thread (10) to be sheared For the copper wire shear (3) of single copper wire (11), for clamping single copper wire (11) copper after copper wire shear (3) are sheared Silk clamping device (4), the housing input unit (6) for being arranged in pairs and being used to export strip device (12) are inputted with corresponding housing Device (6) connects and suppresses the housing forming device (7) in half-circle-arc shape, positioned at corresponding for that will correspond to strip device (12) Below housing forming device (7) and for being double of housing (13) and by two double of housings by (12) severing of arc shape strip device (13) the severing riveting device (8) that riveting is integrated with single copper wire (11) group and two double of housings (13) are tied Laser-beam welding machine/cold welding machine (9) of joint close gap welding.
3. the automatic manufacturing system of fixed value resistance according to claim 2, it is characterised in that: also set on support assembly (1) It is equipped with the copper wire charging gear (5) for the single copper wire (11) after shearing to be conveyed to severing riveting device (8).
4. the automatic manufacturing system of fixed value resistance according to claim 3, it is characterised in that: copper wire shear (3) includes The shearing being arranged on support assembly (1) is oriented to upright bar (27), is driven by the cylinder and along shearing guiding upright bar (27) lifting In shearing lower lifting seat (28), longitudinally disposed lifting seat under shear (28) and for the shearing process by copper core silk thread (10) Channel (29), setting under shear the shearing lower cut (30) of lifting seat (28) upper end, setting under shear lifting seat (28) into Expect the auxiliary clamping of shearing first hand (31) of side, pressing spring (32) is set under the shearing on shearing guiding upright bar (27) top, Setting under shear pressing spring (32) lower end and along shearing guiding upright bar (27) lifting and be located at shearing lower cut (30) just on The shearing second of lifting seat (28) discharging side assists clamping hand (34) under shear for the shearing cutter head (33) of side and setting.
5. the automatic manufacturing system of fixed value resistance according to claim 4, it is characterised in that: copper wire clamping device (4) includes It is disposed longitudinally on support assembly (1) and is located at the grip belts (35) of copper wire shear (3) side, setting is passed in clamping It send clamping longitudinal movement seat (36) on band (35) and is horizontally installed in clamping longitudinal movement seat (36) and for clamping position Clamping hand (the clamping manipulator of the single copper wire (11) between 31 and the second auxiliary clamping hand (34) of shearing is assisted in shearing first (37)。
6. the automatic manufacturing system of fixed value resistance according to claim 5, it is characterised in that: copper wire charging gear (5) includes It is horizontally installed on support assembly (1) and is located at the feed horizontal sliding seat (38) of copper wire shear (3) other side, setting exists It is fed three armshaft of feed (39) of horizontal sliding seat (38) upper end, is horizontally installed on feed three armshafts (39) end and for accepting The feed double-manipulator (40) of single copper wire (11) on clamping manipulator (37) and setting are in feed horizontal sliding seat (38) Feed storaging bucket (41) that is upper and being located at below feed double-manipulator (40).
7. the automatic manufacturing system of fixed value resistance according to claim 6, it is characterised in that: housing input unit (6) includes It is symmetrically positioned in copper wire charging gear (5) two sides and having for radially-directed slot inputs fixed radial positioning disk (42), driven by motor It moves and is located at the input spiral of Archimedes end face groove drive disk (43) inputted in fixed radial positioning disk (42), be located at radial direction The input of the end face groove threaded engagement of in guide groove and root and input spiral of Archimedes end face groove drive disk (43) is slided Radial footstock (44) and the input guide wheel assembly (45) for being located at input fixed radial positioning disk (42) outlet side;
Strip device (12) is coiled in input fixed radial positioning disk (42) and radial footstock (44) outer end is slided in inner ring and input Contact;Strip device (12) is exported from input guide wheel assembly (45).
8. the automatic manufacturing system of fixed value resistance according to claim 7, it is characterised in that: housing forming device (7) includes Support assembly (1) top and be located at copper wire charging gear (5) above four output gearbox of forming (46), setting forming four Forming deflecting guide wheel group above output gearbox (46) and for accepting input guide wheel assembly (45) output strip device (12) (47), be located at below forming deflecting guide wheel group (47) and it is horizontally disposed and with forming four output gearboxes (46) transmission connection at Shape precompressed drive halo (48), be located at forming precompressed driving halo (48) side the driven halo of forming precompressed (49), be located at Shape precompressed drives below halo (48) and suppresses indent drive shaft with the forming of forming four output gearboxes (46) transmission connection (50), forming compacting evagination driven wheel (51) and setting for being located at forming compacting indent drive shaft (50) side are pressed in forming Forming semi arch export orientation seat (52) immediately below indent drive shaft (50) processed and forming compacting evagination driven wheel (51);
At least three groups from the top down of forming compacting indent drive shaft (50) and forming compacting evagination driven wheel (51);
Strip device (12) successively by forming deflecting guide wheel group (47) deflecting, forming precompressed driving halo (48) and forming precompressed from After dynamic halo (49) gap and forming compacting indent drive shaft (50) and forming compacting evagination driven wheel (51) gap, from The output of shape semi arch export orientation seat (52) lower end.
9. the automatic manufacturing system of fixed value resistance according to claim 8, it is characterised in that: severing riveting device (8) includes On support assembly (1) and longitudinally disposed severing driving cylinder (53), middle part are hinged on support assembly (1) and one end and sanction Swing arm (54), setting are in the severing cutter on support assembly (1) among the hinged severing of disconnected driving cylinder (53) output end Head (56), in severing shearing head (56) track activity and one end and the severing hinged severing of centre swing arm (54) other end from The severing of dynamic cutting head (55), setting in severing shearing head (56) and above the driven cutting head of severing (55) feeds arc Slot (57), setting, which shear on head (56) in severing and are driven by the cylinder downlink, is inserted into the driven cutting head of severing (55) corresponding groove In hole severing downlink push top (58), be disposed longitudinally on severing shearing head (56) below severing longitudinal extension head (59), with And setting is in severing longitudinal extension head (59) end and for accommodating the severing semicircle feeding port (60) of double of housing (13);
Arc slot corresponding with severing charging arc slot (57) is provided on the driven cutting head of severing (55);In the driven cutting head of severing (55) arc slot is corresponding with severing semicircle feeding port (60);
The strip device (12) for shaping the output of semi arch export orientation seat (52) lower end is driven by severing charging arc slot (57), severing The arc slot of cutting head (55) enters in severing semicircle feeding port (60);
Severing longitudinal extension head (59) drives severing semicircle feeding port (60) to drive with severing driving cylinder (53), and severing is driven to cut Strip device (12) severing is double of housing (13) by the arc slot reverse motions for cutting off (55).
10. the automatic manufacturing system of fixed value resistance according to claim 9, it is characterised in that: in severing longitudinal extension head (59) lower section is provided with telescopic seat, is symmetrically arranged on telescopic seat riveting actuating arm (61), each riveting actuating arm (61) point It is not connected with outside riveting and puts guide holder (62), be symmetrically hinged on telescopic seat riveting swing arm (63), riveting swing arm (63) Root be provided with the guide post put outside corresponding riveting and moved in the splayed guide groove of guide holder (62), in each riveting It is horizontally arranged with riveting laterally steering frame (65) in front of actuating arm (61), the laterally movable setting in riveting laterally steering frame (65) There are outer end and the hinged pairs of transverse arm of riveting (64) in riveting swing arm (63) end;Shape after two double of housing (13) splits It is covered at pairing circle,
The inner end of the pairs of transverse arm of riveting (64) is provided with the arc plate of 1/4 radian;Less than double housing of the internal diameter of arc plate (13) outer diameter;
Under the driving of riveting actuating arm (61), which moves toward one another or back movement;When When two pairs of transverse arms of riveting (64) move toward one another, the inner end arc plate of two pairs of transverse arms of riveting (64) is combined into Semi arch plate;Each double of housing (13) is clamped by respective semi arch plate;
Under the driving of severing longitudinal extension head (59), the semi arch plate that is combined into of two severing riveting devices (8) is gone relatively Piece together round set;Two double of housing (13) pairings, and be with single copper wire (11) riveting at the center after pairing One;
It is semi-finished product module (14) that laser-beam welding machine/cold welding machine (9), which carries out weld job to double of housing (13) pairing gap,;It gives Material storaging bucket (41) is located at the underface of semi-finished product module (14).
CN201811468852.8A 2018-12-01 2018-12-01 Automatic manufacturing system for constant value resistor Active CN109786057B (en)

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CN114300207B (en) * 2021-12-29 2024-06-07 威利广科技股份有限公司 Circuit board element bushing penetrating equipment and using method thereof

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