CN109778493B - A washing machine balancing device and washing machine - Google Patents

A washing machine balancing device and washing machine Download PDF

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CN109778493B
CN109778493B CN201711107761.7A CN201711107761A CN109778493B CN 109778493 B CN109778493 B CN 109778493B CN 201711107761 A CN201711107761 A CN 201711107761A CN 109778493 B CN109778493 B CN 109778493B
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washing machine
balancing device
ball
balance
hollow annular
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CN109778493A (en
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张江涛
武凤玲
劳春峰
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Qingdao Haier Washing Machine Co Ltd
Qingdao Haier Smart Technology R&D Co Ltd
Haier Smart Home Co Ltd
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Qingdao Haier Washing Machine Co Ltd
Qingdao Haier Smart Technology R&D Co Ltd
Haier Smart Home Co Ltd
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Abstract

The invention discloses a washing machine balancing device and a washing machine, wherein the washing machine balancing device comprises a hollow annular shell coaxially arranged on a rotary barrel of the washing machine, a balancing ball movably arranged in the hollow annular shell, and a damping part which enables the moving balancing ball to generate magnetic damping. The washing machine balancing device utilizes magnetic damping to block the motion of the balance balls, so that the instability phenomenon caused by collision of the balance balls is avoided; and the structure is simple, the forming is convenient, and the economy is good.

Description

一种洗衣机平衡装置及洗衣机A washing machine balancing device and washing machine

技术领域technical field

本发明涉及洗衣机领域,特别是一种洗衣机平衡装置及设有该平衡装置的洗衣机。The invention relates to the field of washing machines, in particular to a balancing device for washing machines and a washing machine provided with the balancing device.

背景技术Background technique

现在的洗衣机为解决脱水振动噪音问题,通常采用液体平衡环抵消衣物偏心。但液体平衡环存在抗偏能力低、存在失稳区间等缺点、以及由于加工工艺导致漏液、充液率误差大等问题。以往的复试平衡环采用了钢球与液体组合形式的被动平衡环系统,为避免脱水启动时钢球的瞬态激振问题,在钢球腔体内充满具有一定粘度的硅油,以保障启动瞬间钢球转速与内桶转速相近。但此平衡环用存在硅油泄露的问题,且一旦漏液将对衣物造成二次污染。In order to solve the problem of dehydration vibration noise in current washing machines, a liquid balance ring is usually used to offset the eccentricity of the clothes. However, the liquid balance ring has shortcomings such as low anti-bias ability, unstable interval, and problems such as liquid leakage and large filling rate error due to processing technology. In the past, the retest gimbal used a passive gimbal system in the form of a combination of steel balls and liquids. In order to avoid the transient excitation of the steel balls during dehydration startup, the steel ball cavity was filled with silicone oil with a certain viscosity to ensure that the steel balls were started instantly. The ball speed is similar to the inner barrel speed. However, this balance ring has the problem of leakage of silicone oil, and once the liquid leaks, it will cause secondary pollution to the clothes.

现有洗衣机技术中,洗衣机为解决脱水振动噪音问题,通常采用液体平衡环抵消内桶旋转时产生的偏心问题。但液体平衡环存在抗偏心能力差、存在失稳区间等缺点,以及由于加工工艺导致漏液、充液率误差大等问题。In the existing washing machine technology, in order to solve the problem of dehydration vibration and noise, the washing machine usually adopts a liquid balance ring to offset the eccentricity problem generated when the inner tub rotates. However, the liquid balance ring has shortcomings such as poor eccentricity resistance, unstable interval, and problems such as liquid leakage and large filling rate error due to processing technology.

申请号为201120185597.3的中国专利公开了一种洗衣机的球平衡装置,包括内部中空的环形壳体,同轴地固定安装在洗衣机的转桶上;多个平衡球,设置在环形壳体内部,并在环形壳体内部沿着圆周方向移动,其特征在于:在两个相邻的所述平衡球之间设有间隔该两个平衡球的隔离球。该实用新型公开的一种洗衣机的球平衡装置,利用充满环形壳体内的平衡液和隔离球阻隔平衡球在启动及高速转动中的直接碰撞,消除因平衡球碰撞而产生的噪音,减小噪音对用户的影响,但由于该平衡环内部设有平衡液,存在平衡液泄漏的问题,且一旦泄漏将对衣物造成污染,不设平衡液又不能仅靠隔离球来达到目的,且隔离球与平衡球之间也存在碰撞。The Chinese Patent Application No. 201120185597.3 discloses a ball balancing device for a washing machine, which includes an inner hollow annular casing, which is coaxially fixed on the rotating tub of the washing machine; a plurality of balancing balls are arranged inside the annular casing and are It moves along the circumferential direction inside the annular housing, and is characterized in that: between two adjacent balance balls, there is a spacer ball spaced between the two balance balls. The utility model discloses a ball balancing device for a washing machine, which utilizes the balancing liquid filled in the annular casing and the isolation ball to block the direct collision of the balancing balls during startup and high-speed rotation, eliminates the noise caused by the collision of the balancing balls, and reduces the noise. The impact on the user, but because the balance ring is equipped with a balance liquid, there is a problem of leakage of the balance liquid, and once the leakage will cause pollution to the clothes, without the balance liquid, the isolation ball cannot be used to achieve the purpose, and the isolation ball and the There are also collisions between the balance balls.

申请号为201410742320.4的中国专利公开了一种洗衣机及用于洗衣机的球平衡环,包含受电机驱动而可旋转的桶,沿桶的周向设有环形通道,通道内装有多个可沿通道滚动的球体,该多个球体包含磁力球以及可被磁力吸引的非磁力球。由于有磁力球的吸引作用,多个球体会被吸到一起形成一个质量体,这个质量体的球体之间不会发生碰撞,或者仅在桶的旋转运动不稳定时其中的少数边缘球体发生碰撞,此方案虽然降低了球体碰撞所产生的噪音,但由于平衡球吸到一起形成一个质量体,该质量体的运动受到限制,平衡效果会大打折扣。The Chinese Patent Application No. 201410742320.4 discloses a washing machine and a ball balance ring for the washing machine, which includes a rotatable tub driven by a motor, an annular channel is provided along the circumference of the tub, and a plurality of spheres that can be rolled along the channel are installed in the channel , the plurality of spheres include magnetic balls and non-magnetic balls that can be attracted by magnetic force. Due to the attraction of the magnetic balls, multiple spheres will be attracted together to form a mass body, the spheres of this mass body will not collide with each other, or only a few edge spheres will collide when the rotating motion of the barrel is unstable , although this solution reduces the noise generated by the collision of the spheres, but because the balance balls are sucked together to form a mass body, the movement of the mass body is restricted, and the balance effect will be greatly reduced.

有鉴于此特提出本发明。The present invention has been made in view of this.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题在于克服现有技术的不足,提供一种洗衣机平衡装置及设有该平衡装置的洗衣机。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a balancing device for a washing machine and a washing machine provided with the balancing device.

为解决上述技术问题,本发明采用技术方案的基本构思是:一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,还包括使运动的平衡球产生磁阻尼的阻尼部。In order to solve the above technical problems, the basic concept of the technical solution adopted in the present invention is: a balancing device for a washing machine, comprising a hollow annular casing coaxially arranged on the drum of the washing machine, and a movable balance ball arranged in the hollow annular casing , and also includes a damping part that makes the moving balance ball generate magnetic damping.

进一步的,所述阻尼部包括磁铁,所述磁铁设置在中空环形壳体的上表面、下表面、内环面和外环面的至少一面的外侧;Further, the damping part includes a magnet, and the magnet is arranged on the outer side of at least one surface of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular casing;

或者,所述磁铁设置在中空环形壳体的上表面、下表面、内环面和外环面的至少一面。Alternatively, the magnets are arranged on at least one of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular casing.

进一步的,所述阻尼部的磁铁为环形磁铁,所述环形磁铁与中空环形壳体同轴设置。Further, the magnet of the damping part is a ring magnet, and the ring magnet is coaxially arranged with the hollow annular casing.

进一步的,所述平衡球由非导磁性金属制成,优选的,所述平衡球为不锈钢球。Further, the balance ball is made of non-magnetic metal, preferably, the balance ball is a stainless steel ball.

进一步的,所述洗衣机平衡装置还包括多个与平衡球一同运动的隔离体,所述隔离体将相邻两个平衡球间隔设置。Further, the balancing device of the washing machine further includes a plurality of spacers that move together with the balance balls, and the spacers space between two adjacent balance balls.

进一步的,所述洗衣机平衡装置设置在洗衣机转桶的底部。Further, the balancing device of the washing machine is arranged at the bottom of the rotating tub of the washing machine.

进一步的,所述洗衣机平衡装置的中空环形壳体包括第一壳体和第二壳体,所述第一壳体包括可容纳平衡球移动的腔室,所述第二壳体与第一壳体配合封闭该腔室,优选的,所述第一壳体一体成型在洗衣机转桶的底部,所述洗衣机转桶底安装有法兰,所述法兰形成第二壳体。Further, the hollow annular casing of the washing machine balancing device includes a first casing and a second casing, the first casing includes a chamber for accommodating the movement of the balance ball, and the second casing is connected to the first casing. The body cooperates to close the chamber. Preferably, the first shell is integrally formed at the bottom of the washing machine drum, and a flange is installed on the bottom of the washing machine drum, and the flange forms the second shell.

进一步的,所述阻尼部设置在中空环形壳体的内环面的外侧形成内磁环,和/或所述阻尼部设置在中空环形壳体的外环面的外侧形成外磁环。Further, the damping portion is disposed outside the inner annular surface of the hollow annular casing to form an inner magnetic ring, and/or the damping portion is disposed outside the outer annular surface of the hollow annular casing to form an outer magnetic ring.

进一步的,所述洗衣机转桶底设有与法兰连接的连接部,所述内磁环和/或外磁环被连接部分割成周向均匀设置的磁环段。Further, the bottom of the washing machine drum is provided with a connecting portion connected with the flange, and the inner magnetic ring and/or the outer magnetic ring is divided into magnetic ring segments uniformly arranged in the circumferential direction by the connecting portion.

本发明还提出一种洗衣机,所述洗衣机包括以上所述的自调节式平衡环。The present invention also provides a washing machine, which includes the self-adjusting balance ring described above.

采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.

1、所述洗衣机平衡装置设置阻尼部,所述阻尼部在平衡球的运动轨迹上产生磁场,平衡球在中空环形壳体内旋转运动的过程中,不断切割磁感线产生磁阻尼,阻碍平衡球运动,避免启动加速的过程中碰撞产生的失稳现象,以及反转或者减速的过程中碰撞产生的失稳现象,并且可以在运动过程中产生磁阻尼,阻碍平衡球运动,使平衡装置始终保持高效的平衡作用。1. The balancing device of the washing machine is provided with a damping part, and the damping part generates a magnetic field on the movement track of the balancing ball. During the rotating motion of the balancing ball in the hollow annular shell, the magnetic field lines are continuously cut to generate magnetic damping, which hinders the balance. Ball movement, avoid the instability phenomenon caused by the collision in the process of starting the acceleration, and the instability phenomenon caused by the collision in the process of reversing or decelerating, and can generate magnetic damping during the movement process, hinder the movement of the balance ball, and make the balance device Always maintain an efficient balance.

2、消除因平衡球碰撞而产生的噪音,提升产品的品质,延长使用寿命。2. Eliminate the noise caused by the collision of the balance ball, improve the quality of the product and prolong the service life.

3、通过磁阻尼的非接触式阻尼材料,可以降低成本,加工工艺简单,可复制性强,且风险低。3. Through the non-contact damping material of magnetic damping, the cost can be reduced, the processing technology is simple, the reproducibility is strong, and the risk is low.

4、设置阻尼部产生磁阻尼阻碍平衡球的运动,避免了使用液体产生阻尼的平衡装置的漏液对衣物造成的污染。4. The damping part is set to generate magnetic damping to hinder the movement of the balance ball, so as to avoid the contamination of clothes caused by the leakage of liquid from the balance device that uses liquid to generate damping.

5、设置隔离体,防止相邻的平衡球之间相互碰撞。5. Set up spacers to prevent adjacent balance balls from colliding with each other.

6、结构简单,成型方便,可靠性高,使用性好,经济性好。6. Simple structure, convenient molding, high reliability, good usability and good economy.

下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

附图说明Description of drawings

附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings, as a part of the present invention, are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings in the following description are only some embodiments, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort. In the attached image:

图1是本发明平衡装置示意图;Fig. 1 is the schematic diagram of the balancing device of the present invention;

图2是本发明阻尼部示意图;Fig. 2 is the schematic diagram of damping part of the present invention;

图3是本发明转桶底示意图;Fig. 3 is the bottom schematic diagram of rotating barrel of the present invention;

图4是本发明洗衣机示意图;Fig. 4 is the schematic diagram of the washing machine of the present invention;

图5是本发明洗衣机力学分析图;Fig. 5 is the mechanical analysis diagram of washing machine of the present invention;

图6是本发明平衡球阻尼力分析模型。Fig. 6 is the analysis model of the damping force of the balance ball of the present invention.

图中:1、转桶;11、转桶底;12、法兰;2、平衡装置;21、中空环形壳体;22、平衡球;23、阻尼部;231、内磁环;232、外磁环;3、上部液体平衡环;4、外桶;5、衣物偏心;6、电机。In the figure: 1. Rotating barrel; 11. Bottom of rotating barrel; 12. Flange; 2. Balance device; 21. Hollow annular shell; 22. Balance ball; 23. Damping part; 231. Inner magnetic ring; Magnetic ring; 3. Upper liquid balance ring; 4. Outer barrel; 5. Clothing eccentricity; 6. Motor.

需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and written descriptions are not intended to limit the scope of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention , but are not intended to limit the scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the orientations or positional relationships shown in the accompanying drawings, only for the purpose of It is convenient to describe the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated connection. Ground connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

下面结合附图对本发明的具体实施方式作进一步的介绍。The specific embodiments of the present invention will be further introduced below with reference to the accompanying drawings.

实施例一Example 1

如图1-图5所示,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。As shown in FIG. 1-FIG. 5, a washing machine balancing device 2 includes a hollow annular casing 21 coaxially arranged on the washing machine drum 1, and a movable balancing ball 22 arranged in the hollow annular casing 21, It also includes a damping portion 23 for magnetically damping the moving balance ball 22 .

上述方案中,所述洗衣机平衡装置2既适用于滚筒洗衣机又适用于波轮洗衣机。现以波轮洗衣机为例说明,一般情况下,波轮洗衣机的内桶上端会设置平衡装置2,本实施例所述平衡装置2优选设置在波轮洗衣机内桶底部。所述中空环形壳体21形成平衡球22的滑道,所述中空环形壳体21的各个内表面均光滑。所述阻尼部23在平衡球22的运动轨迹上产生磁场,平衡球22在中空环形壳体21内旋转运动的过程中,不断切割磁感线产生磁阻尼,阻碍平衡球22运动,避免启动加速的过程中碰撞产生的失稳现象,以及反转或者减速的过程中碰撞产生的失稳现象,并且可以在运动过程中产生磁阻尼,阻碍平衡球22运动,使平衡装置2始终保持高效的平衡作用。所述阻尼部23可以为磁铁产生的磁场,也可以为其他可在中空环形壳体21产生磁场的物质。In the above solution, the washing machine balancing device 2 is suitable for both drum washing machines and pulsator washing machines. Taking a pulsator washing machine as an example, in general, a balancing device 2 is provided at the upper end of the inner tub of the pulsating washing machine. The balancing device 2 in this embodiment is preferably arranged at the bottom of the inner tub of the pulsating washing machine. The hollow annular casing 21 forms a slideway for the balance ball 22 , and each inner surface of the hollow annular casing 21 is smooth. The damping part 23 generates a magnetic field on the movement track of the balance ball 22. During the rotational movement of the balance ball 22 in the hollow annular casing 21, the magnetic field lines are continuously cut to generate magnetic damping, which hinders the movement of the balance ball 22 and avoids starting. The instability phenomenon caused by the collision during the acceleration process, and the instability phenomenon caused by the collision during the reversal or deceleration process, and can generate magnetic damping during the movement process, hinder the movement of the balance ball 22, and keep the balance device 2 always efficient. balancing effect. The damping portion 23 may be a magnetic field generated by a magnet, or may be other substances that can generate a magnetic field in the hollow annular casing 21 .

进一步的,所述阻尼部23包括磁铁,所述磁铁设置在中空环形壳体21的上表面、下表面、内环面和外环面的至少一面的外侧。Further, the damping portion 23 includes a magnet, and the magnet is disposed on the outer side of at least one surface of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular casing 21 .

上述方案中,所述阻尼部23包括磁铁,由磁铁为中空环形壳体21形成磁场,平衡球22在中空环形壳体21内运动切割磁感线产生磁阻尼。所述磁铁可以设置在中空环形壳体21的上表面外侧,和/或下表面外侧,和/或内环面外侧,和/或外环面外侧。一般设置在一个面上就能达到磁场强度的要求。又由于设置在上表面或者下表面时会增加安装难度等,所以优选设置在内环面和/或外环面。又因为所述磁铁很难达到可供平衡球22在中空环形壳体21内移动的光滑度,或者达到该光滑度需要对磁铁额外进行处理,以及磁铁直接作为中空环形壳体21的内表面时产生磨损影响后续使用,所以,本实施例中优选将磁铁设置在中空环形壳体21各个面的外侧。In the above solution, the damping part 23 includes a magnet, which forms a magnetic field for the hollow annular casing 21 , and the balance ball 22 moves in the hollow annular casing 21 to cut the magnetic field lines to generate magnetic damping. The magnets may be disposed on the outside of the upper surface, and/or the outside of the lower surface, and/or the outside of the inner ring surface, and/or the outside of the outer ring surface of the hollow annular casing 21 . Generally, it can be set on one surface to meet the requirements of magnetic field strength. In addition, since installation on the upper surface or the lower surface will increase the difficulty of installation, etc., it is preferably arranged on the inner ring surface and/or the outer ring surface. Also, it is difficult for the magnet to achieve the smoothness for the balance ball 22 to move in the hollow annular casing 21 , or the magnet needs to be additionally processed to achieve the smoothness, and the magnet is directly used as the inner surface of the hollow annular casing 21 . The wear will affect subsequent use, so in this embodiment, the magnets are preferably arranged on the outer sides of each surface of the hollow annular housing 21 .

进一步的,所述阻尼部23的磁铁为环形磁铁,所述环形磁铁与中空环形壳体21同轴设置。Further, the magnet of the damping portion 23 is a ring magnet, and the ring magnet is coaxially disposed with the hollow annular housing 21 .

上述方案中,因为平衡球22在中空环形壳体21内运动,所以为中空环形壳体21提供磁场的可以为环形的磁铁,该环形磁铁与平衡装置2同轴设置,形状匹配且位置匹配,这样既能为中空环形壳体21提供均匀充足的磁场,又可节省磁铁的大小,还可节省安装空间,在不增加平衡装置2体积的前提下提供均匀充足的磁场。所述环形磁铁可以为整块的环形磁铁,也可以根据安装等的需要设置为若干块弧形磁铁形成的环形磁铁。In the above solution, because the balance ball 22 moves in the hollow annular casing 21, the ring-shaped magnet that provides the magnetic field for the hollow annular casing 21 can be a ring-shaped magnet. In this way, a uniform and sufficient magnetic field can be provided for the hollow annular casing 21 , the size of the magnet and the installation space can be saved, and a uniform and sufficient magnetic field can be provided without increasing the volume of the balance device 2 . The ring magnet can be a whole piece of ring magnet, or can be set as a ring magnet formed by several arc magnets according to the needs of installation and the like.

进一步的,所述平衡球22由非导磁性金属制成,优选的,所述平衡球22为不锈钢球。Further, the balance ball 22 is made of non-magnetic conductive metal, and preferably, the balance ball 22 is a stainless steel ball.

上述方案中,所述平衡球22由非导磁性金属制成,不会在切割磁感线的过程中产生磁性或者因为产生磁性而产生较大的运动阻力,影响平衡装置2的效果。优选不锈钢球是因为不锈钢球光滑、密度大、且是非导磁性金属。In the above solution, the balance ball 22 is made of non-magnetic conductive metal, which will not generate magnetism during the process of cutting the magnetic field line or generate a large movement resistance due to the magnetism, which affects the effect of the balance device 2 . Stainless steel balls are preferred because they are smooth, dense, and a non-magnetic metal.

实施例二Embodiment 2

如图1-图5所示,本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。As shown in FIGS. 1-5 , in this embodiment, a balancing device 2 for a washing machine includes a hollow annular casing 21 coaxially arranged on the washing machine drum 1 , and a hollow annular casing 21 movably arranged in the hollow annular casing 21 . The balance ball 22 further includes a damping part 23 that makes the moving balance ball 22 generate magnetic damping.

与实施例一相比,不同的是,所述阻尼部23包括磁铁,所述磁铁设置在中空环形壳体21的上表面、下表面、内环面和外环面的至少一面。Compared with the first embodiment, the damping part 23 includes magnets, and the magnets are disposed on at least one of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular housing 21 .

上述方案中,所述磁铁设置在上表面、下表面、内环面和外环面的至少一面,形成中空环形壳体21这些面中的至少一面,这样做简单方便,不用另外设置壳体壁,同时磁场强,磁阻尼效果好。In the above solution, the magnets are arranged on at least one side of the upper surface, the lower surface, the inner annular surface and the outer annular surface to form at least one of these surfaces of the hollow annular shell 21, which is simple and convenient, and does not need to provide additional shell walls. , At the same time, the magnetic field is strong, and the magnetic damping effect is good.

实施例三Embodiment 3

如图1-图5所示,本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。As shown in FIGS. 1-5 , in this embodiment, a balancing device 2 for a washing machine includes a hollow annular casing 21 coaxially arranged on the washing machine drum 1 , and a hollow annular casing 21 movably arranged in the hollow annular casing 21 . The balance ball 22 further includes a damping part 23 that makes the moving balance ball 22 generate magnetic damping.

本实施例是对实施例一的进一步限定,本实施例中,所述洗衣机平衡装置2设置在波轮洗衣机的转桶底11部,所述转桶底11部也就是波轮洗衣机的内桶底,所述中空环形壳体21可以可拆卸的设置在内桶底,也可以一体成型在洗衣机内桶底。This embodiment is a further limitation of Embodiment 1. In this embodiment, the washing machine balancing device 2 is arranged at the bottom 11 of the rotary drum of the pulsator washing machine, and the bottom 11 of the rotary drum is also the bottom of the inner drum of the pulsator washing machine. , the hollow annular casing 21 can be detachably arranged at the bottom of the inner tub, or can be integrally formed at the bottom of the inner tub of the washing machine.

进一步的,本实施例中,所述洗衣机平衡装置的中空环形壳体21包括第一壳体和第二壳体,所述第一壳体包括可容纳平衡球22移动的腔室,所述第二壳体与第一壳体配合封闭该腔室,优选的,所述第一壳体一体成型在洗衣机转桶底11,所述洗衣机转桶底11安装有法兰12,所述法兰12形成第二壳体。Further, in this embodiment, the hollow annular casing 21 of the balancing device of the washing machine includes a first casing and a second casing, the first casing includes a chamber that can accommodate the movement of the balance ball 22, and the first casing The second shell cooperates with the first shell to close the chamber. Preferably, the first shell is integrally formed on the bottom 11 of the drum of the washing machine, and the bottom 11 of the drum of the washing machine is installed with a flange 12 , and the flange 12 A second housing is formed.

上述方案中,所述第一壳体和第二壳体配合形成可供平衡球22移动的封闭的腔室。所述洗衣机转桶底11部一体成型了可供平衡球22移动的第一壳体,所述法兰12可拆卸的连接在洗衣机转桶底11部,所述法兰12与第一壳体配合形成封闭的腔室。In the above solution, the first casing and the second casing cooperate to form a closed chamber for the balance ball 22 to move. The bottom 11 of the washing machine drum is integrally formed with a first housing for the balance ball 22 to move. The flange 12 is detachably connected to the bottom 11 of the washing machine drum. The flange 12 is connected to the first shell. The fit forms a closed chamber.

进一步的,所述阻尼部23设置在中空环形壳体21的内环面的外侧形成内磁环231,所述阻尼部23设置在中空环形壳体21的外环面的外侧形成外磁环232。Further, the damping portion 23 is disposed outside the inner annular surface of the hollow annular casing 21 to form an inner magnetic ring 231 , and the damping portion 23 is disposed outside the outer annular surface of the hollow annular casing 21 to form an outer magnetic ring 232 . .

进一步的,所述洗衣机转桶底11设有与法兰12连接的连接部,所述内磁环231和外磁环232被连接部分割成周向均匀设置的磁环段。Further, the washing machine drum bottom 11 is provided with a connecting portion connected to the flange 12 , and the inner magnetic ring 231 and the outer magnetic ring 232 are divided into circumferentially evenly arranged magnetic ring segments by the connecting portion.

上述方案中,如图2所示,所述内磁环231由8块弧形磁环段组成,所述外磁环232由2块弧形磁环段组成,分别设置在洗衣机转桶底11部的安装腔内,所述8块弧形磁环段形成环形磁铁,所述2块弧形磁环段形成环形磁铁。所述法兰12通过连接部与洗衣机转桶底11部可拆卸的连接。In the above solution, as shown in FIG. 2 , the inner magnetic ring 231 is composed of 8 arc-shaped magnetic ring segments, and the outer magnetic ring 232 is composed of 2 arc-shaped magnetic ring segments, which are respectively arranged on the bottom 11 of the washing machine drum. In the installation cavity of the inner part, the eight arc-shaped magnetic ring segments form a ring magnet, and the two arc-shaped magnetic ring segments form a ring magnet. The flange 12 is detachably connected to the bottom 11 of the drum of the washing machine through the connecting portion.

本发明的洗衣机平衡装置2不局限于设置在波轮洗衣机的内桶底,也可设置在桶体上部,或者设置在滚筒洗衣机的滚筒前端或后端。The washing machine balancing device 2 of the present invention is not limited to being arranged at the bottom of the inner tub of the pulsator washing machine, but can also be arranged at the upper part of the tub body, or at the front or rear end of the drum of the drum washing machine.

实施例四Embodiment 4

本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。In this embodiment, a washing machine balancing device 2 includes a hollow annular casing 21 coaxially disposed on the washing machine drum 1, and a movable balancing ball 22 disposed in the hollow annular casing 21. The balance ball 22 produces magnetic damping of the damping portion 23.

与实施例三相比,不同的是,所述阻尼部23设置在中空环形壳体21的内环面的外侧形成内磁环231。Compared with the third embodiment, the difference is that the damping portion 23 is disposed outside the inner annular surface of the hollow annular housing 21 to form an inner magnetic ring 231 .

实施例五Embodiment 5

本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。In this embodiment, a washing machine balancing device 2 includes a hollow annular casing 21 coaxially disposed on the washing machine drum 1, and a movable balancing ball 22 disposed in the hollow annular casing 21. The balance ball 22 produces magnetic damping of the damping portion 23.

与实施例三相比,不同的是,所述阻尼部23设置在中空环形壳体21的外环面的外侧形成外磁环232。Compared with the third embodiment, the difference is that the damping portion 23 is disposed on the outer side of the outer annular surface of the hollow annular housing 21 to form an outer magnetic ring 232 .

实施例六Embodiment 6

本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。In this embodiment, a washing machine balancing device 2 includes a hollow annular casing 21 coaxially disposed on the washing machine drum 1, and a movable balancing ball 22 disposed in the hollow annular casing 21. The balance ball 22 produces magnetic damping of the damping portion 23.

如图5所示,本实施例包括洗衣机内桶、外桶4,内桶底设置平衡装置2,内桶上部设置上部液体平衡环3,所述上部液体平衡环也可设置为平衡装置2,衣物偏心5,电机6,平衡球22的数量与直径设计方法如下:As shown in FIG. 5 , this embodiment includes an inner tub and an outer tub 4 of the washing machine, a balancing device 2 is arranged at the bottom of the inner tub, and an upper liquid balancing ring 3 is arranged on the upper part of the inner tub. , the motor 6, the number and diameter of the balance ball 22 are designed as follows:

如图4所示,假设整机系统中心点为O,整机系统质心点为e,衣物偏心5质量为m,上部液体平衡环3质量为m1,底部平衡装置2质量为m2。在脱水高速旋转时,如图5所示,根据力和力矩平衡原理得到如下公式一和公式二:As shown in Figure 4, assuming that the center point of the whole machine system is O, the mass center point of the whole machine system is e, the mass of the clothes eccentric 5 is m, the mass of the upper liquid balance ring 3 is m 1 , and the mass of the bottom balance device 2 is m 2 . When the dehydration rotates at high speed, as shown in Figure 5, the following formulas 1 and 2 are obtained according to the principle of force and torque balance:

F=Fe+F2+F1 公式一F=F e +F 2 +F 1 Formula 1

FL=FeLe+F2L2-F1L1 公式二FL=F e L e +F 2 L 2 -F 1 L 1 Formula 2

其中:in:

F为衣物偏心5产生的离心力,L为衣物偏心5质心与整机中心之间的垂直距离。F is the centrifugal force generated by the eccentric 5 of the clothes, and L is the vertical distance between the center of mass of the eccentric 5 of the clothes and the center of the whole machine.

Fe为整机质心产生的离心力,Le为质心与整机中心的垂直距离。F e is the centrifugal force generated by the center of mass of the whole machine, and L e is the vertical distance between the center of mass and the center of the whole machine.

F1为整机顶部液体平衡环产生的离心力,L1为液体平衡环与整机中心的垂直距离。F 1 is the centrifugal force generated by the liquid balance ring at the top of the whole machine, and L 1 is the vertical distance between the liquid balance ring and the center of the whole machine.

F2为底部平衡装置2产生的离心力,L2为平衡装置2与整机中心的垂直距离。F 2 is the centrifugal force generated by the bottom balancing device 2, and L 2 is the vertical distance between the balancing device 2 and the center of the whole machine.

图5中,ω为电机6转速。In FIG. 5 , ω is the rotational speed of the motor 6 .

以上公式一、公式二进一步计算得到:The above formulas 1 and 2 are further calculated to obtain:

mr=mere+m2r2+m1r1 mr=m e r e +m 2 r 2 +m 1 r 1

mrL=mereLe+m2r2L2-m1r1L1 mrL=m e r e L e +m 2 r 2 L 2 -m 1 r 1 L 1

由此可计算出平衡球22的数量及直径等相关参数From this, the relevant parameters such as the number and diameter of the balance balls 22 can be calculated

实施例七Embodiment 7

本实施例中,一种洗衣机平衡装置2,包括同轴设置在洗衣机转桶1上的中空环形壳体21,和可移动的设置在中空环形壳体21内的平衡球22,还包括使运动的平衡球22产生磁阻尼的阻尼部23。In this embodiment, a washing machine balancing device 2 includes a hollow annular casing 21 coaxially disposed on the washing machine drum 1, and a movable balancing ball 22 disposed in the hollow annular casing 21. The balance ball 22 produces magnetic damping of the damping portion 23.

本实施例是对实施例三的进一步限定,如图6所示,内外磁环232的设计方法如下:This embodiment is a further limitation of the third embodiment. As shown in FIG. 6 , the design method of the inner and outer magnetic rings 232 is as follows:

如图6所示,平衡球22在磁场中运动时,由于平衡球22切割磁感线的原因,磁场会产生阻碍平衡球22前进的磁阻尼力。其阻尼力为:As shown in FIG. 6 , when the balance ball 22 moves in the magnetic field, because the balance ball 22 cuts the magnetic field line, the magnetic field will generate a magnetic damping force that hinders the balance ball 22 from moving forward. Its damping force is:

FB=KV 公式三FB=KV Formula 3

公式三中,K为磁阻尼系数。与其宽度L0,磁感应强度B0、平衡球22与磁环间隙d1、平衡球22直径d2有关。In formula 3, K is the magnetic damping coefficient. The width L 0 , the magnetic induction intensity B 0 , the gap d 1 between the balance ball 22 and the magnetic ring, and the diameter d 2 of the balance ball 22 are related.

具体关系为The specific relationship is

Figure BDA0001464788270000081
Figure BDA0001464788270000081

V为平衡球22相对内桶的运动速度。V is the movement speed of the balance ball 22 relative to the inner barrel.

通过确定平衡球22同内桶的相对速度V,并平衡球22直径d2和间隙d1,并且能够保证平衡球22在初始阶段不碰撞,并高速阶段平衡球22处于纠正偏心最佳位置时,即可确定磁环的尺寸及相应的磁感应强度,继而可以确定最佳尺寸和材料。By determining the relative velocity V of the balance ball 22 and the inner barrel, and the diameter d 2 and the gap d 1 of the balance ball 22, it can be ensured that the balance ball 22 does not collide in the initial stage, and when the balance ball 22 is in the best position to correct the eccentricity in the high-speed stage, The size of the magnetic ring and the corresponding magnetic induction can be determined, and then the optimal size and material can be determined.

实施例八Embodiment 8

本实施例中,一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,还包括使运动的平衡球产生磁阻尼的阻尼部。In this embodiment, a balancing device for a washing machine includes a hollow annular casing coaxially disposed on the rotating tub of the washing machine, a movable balancing ball disposed in the hollow annular casing, and a magnetic resistance generated by the moving balancing ball. Ni's damping section.

本实施例作为实施例一、二、三、四、五的进一步限定,所述洗衣机平衡装置还包括多个与平衡球一同运动的隔离体,所述隔离体将相邻两个平衡球间隔设置,以防止相邻两个平衡球之间相互碰撞。This embodiment is a further limitation of Embodiments 1, 2, 3, 4, and 5. The balancing device of the washing machine further includes a plurality of spacers that move together with the balance balls, and the spacers space between two adjacent balance balls. , to prevent collision between two adjacent balance balls.

进一步的,所述隔离体为非金属材料的隔离球,所述隔离球间隔设置在每相邻的两个平衡球之间。优选的所述隔离球为塑料/橡胶制成的,具有一定弹性,或者与平衡球相撞声音小。Further, the spacers are spacer balls made of non-metallic materials, and the spacer balls are arranged at intervals between every two adjacent balance balls. Preferably, the isolation ball is made of plastic/rubber, and has a certain elasticity, or the collision with the balance ball makes little noise.

实施例九Embodiment 9

本实施例中,一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,还包括使运动的平衡球产生磁阻尼的阻尼部。In this embodiment, a balancing device for a washing machine includes a hollow annular casing coaxially disposed on the drum of the washing machine, and a movable balancing ball disposed in the hollow annular casing, and also includes making the moving balancing ball generate magnetic resistance Ni's damping section.

与实施例八相比,不同的是所述隔离体为套设在所述平衡球径向外圆周上的环状结构,所述环状结构设置于所述平衡球旋转平面上。Compared with the eighth embodiment, the difference is that the spacer is an annular structure sleeved on the radial outer circumference of the balance ball, and the annular structure is arranged on the rotation plane of the balance ball.

进一步的,所述隔离体由非金属材料制成。优选为塑料/橡胶制成的,具有一定弹性,或者相撞声音小。Further, the separator is made of a non-metallic material. It is preferably made of plastic/rubber, with a certain elasticity, or with low collision noise.

实施例十Embodiment ten

本实施例中,一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,还包括使运动的平衡球产生磁阻尼的阻尼部。In this embodiment, a balancing device for a washing machine includes a hollow annular casing coaxially disposed on the drum of the washing machine, and a movable balancing ball disposed in the hollow annular casing, and also includes making the moving balancing ball generate magnetic resistance Ni's damping section.

本实施例作为实施例九的进一步限定,所述环状结构在靠近相邻平衡球处还包括凸块。This embodiment is further defined as the ninth embodiment, wherein the annular structure further includes a bump near the adjacent balance ball.

实施例十一Embodiment 11

本实施例中,一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,还包括使运动的平衡球产生磁阻尼的阻尼部。In this embodiment, a balancing device for a washing machine includes a hollow annular casing coaxially disposed on the drum of the washing machine, and a movable balancing ball disposed in the hollow annular casing, and also includes making the moving balancing ball generate magnetic resistance Ni's damping section.

本实施例作为实施例八的进一步限定,所述隔离球的直径小于所述平衡球的直径。In this embodiment, as a further limitation of Embodiment 8, the diameter of the isolation ball is smaller than the diameter of the balance ball.

以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Within the scope of the technical solution of the present invention, personnel can make some changes or modifications to equivalent examples of equivalent changes by using the above-mentioned technical content, but any content that does not depart from the technical solution of the present invention is based on the technical solution of the present invention. Substantially any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.

Claims (11)

1.一种洗衣机平衡装置,包括同轴设置在洗衣机转桶上的中空环形壳体,和可移动的设置在中空环形壳体内的平衡球,其特征在于:还包括使运动的平衡球产生磁阻尼的阻尼部;1. A washing machine balancing device, comprising a hollow annular casing coaxially arranged on the rotating tub of the washing machine, and a movable balancing ball arranged in the hollow annular casing, characterized in that: it also includes making the moving balancing ball generate a magnetic field. damping part of the damping; 所述阻尼部为环形磁铁,所述环形磁铁与中空环形壳体同轴设置,平衡球在磁场中运动时产生的磁阻尼力与环形磁铁的尺寸、材料以及平衡球直径之间的关系为:The damping part is a ring magnet, and the ring magnet is coaxially arranged with the hollow annular shell. The relationship between the magnetic damping force generated when the balance ball moves in the magnetic field and the size, material and diameter of the balance ball is: :
Figure FDA0003589313280000011
Figure FDA0003589313280000011
其中K为磁阻尼系数,L0为环形磁铁径向方向的宽度,B0为磁感应强度,d1为平衡球与磁铁之间的间隙,d2为平衡球的直径。Where K is the magnetic damping coefficient, L 0 is the radial width of the ring magnet, B 0 is the magnetic induction intensity, d 1 is the gap between the balance ball and the magnet, and d 2 is the diameter of the balance ball.
2.根据权利要求1所述的一种洗衣机平衡装置,其特征在于:2. A kind of washing machine balancing device according to claim 1, is characterized in that: 所述环形磁铁设置在中空环形壳体的上表面、下表面、内环面和外环面的至少一面的外侧;The annular magnet is arranged on the outer side of at least one surface of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular casing; 或者,所述环形磁铁设置在中空环形壳体的上表面、下表面、内环面和外环面的至少一面。Alternatively, the ring magnet is disposed on at least one side of the upper surface, the lower surface, the inner annular surface and the outer annular surface of the hollow annular housing. 3.根据权利要求1所述的一种洗衣机平衡装置,其特征在于:所述平衡球由非导磁性金属制成。3 . The balancing device of claim 1 , wherein the balancing ball is made of non-magnetic metal. 4 . 4.根据权利要求3所述的一种洗衣机平衡装置,其特征在于:所述平衡球为不锈钢球。4. A washing machine balancing device according to claim 3, wherein the balancing ball is a stainless steel ball. 5.根据权利要求1所述的一种洗衣机平衡装置,其特征在于:所述洗衣机平衡装置还包括多个与平衡球一同运动的隔离体,所述隔离体将相邻两个平衡球间隔设置。5. A washing machine balancing device according to claim 1, characterized in that: the washing machine balancing device further comprises a plurality of spacers moving together with the balance balls, and the spacers space between two adjacent balance balls. . 6.根据权利要求1-5任一项所述的一种洗衣机平衡装置,其特征在于:所述洗衣机平衡装置设置在洗衣机转桶的底部。6 . The balancing device of a washing machine according to claim 1 , wherein the balancing device of the washing machine is arranged at the bottom of the rotating tub of the washing machine. 7 . 7.根据权利要求6所述的一种洗衣机平衡装置,其特征在于:所述洗衣机平衡装置的中空环形壳体包括第一壳体和第二壳体,所述第一壳体包括可容纳平衡球移动的腔室,所述第二壳体与第一壳体配合封闭该腔室。7 . The balancing device for a washing machine according to claim 6 , wherein the hollow annular casing of the balancing device for the washing machine comprises a first casing and a second casing, and the first casing includes a balancing device capable of accommodating the balance. 8 . A chamber in which the ball moves, and the second housing cooperates with the first housing to close the chamber. 8.根据权利要求7所述的一种洗衣机平衡装置,其特征在于:所述第一壳体一体成型在洗衣机转桶底,所述洗衣机转桶底安装有法兰,所述法兰形成第二壳体。8 . The balancing device for a washing machine according to claim 7 , wherein the first shell is integrally formed at the bottom of the washing machine drum, and a flange is installed at the bottom of the washing machine drum, and the flange forms a first Two shells. 9.根据权利要求7或8所述的一种洗衣机平衡装置,其特征在于:所述阻尼部设置在中空环形壳体的内环面的外侧形成内磁环,和/或所述阻尼部设置在中空环形壳体的外环面的外侧形成外磁环。9. A washing machine balancing device according to claim 7 or 8, characterized in that: the damping part is arranged on the outer side of the inner annular surface of the hollow annular casing to form an inner magnetic ring, and/or the damping part is arranged An outer magnetic ring is formed on the outer side of the outer annular surface of the hollow annular casing. 10.根据权利要求9所述的一种洗衣机平衡装置,其特征在于:所述洗衣机转桶底设有与法兰连接的连接部,所述内磁环和/或外磁环被连接部分割成周向均匀设置的磁环段。10 . The balancing device for a washing machine according to claim 9 , wherein the bottom of the washing machine drum is provided with a connecting portion connected with a flange, and the inner magnetic ring and/or the outer magnetic ring are divided by the connecting portion. 11 . Magnetic ring segments arranged uniformly in the circumferential direction. 11.一种洗衣机,其特征在于:包括如权利要求1-10任一项所述的洗衣机平衡装置。11. A washing machine, characterized in that it comprises the washing machine balancing device according to any one of claims 1-10.
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