CN109776079A - High temperature resistant heat insulation refractory clay - Google Patents

High temperature resistant heat insulation refractory clay Download PDF

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Publication number
CN109776079A
CN109776079A CN201711125123.8A CN201711125123A CN109776079A CN 109776079 A CN109776079 A CN 109776079A CN 201711125123 A CN201711125123 A CN 201711125123A CN 109776079 A CN109776079 A CN 109776079A
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China
Prior art keywords
powder
high temperature
refractory
mud
heat insulation
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Pending
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CN201711125123.8A
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Chinese (zh)
Inventor
李足年
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Jiangsu Yue Zhan Type Material Co Ltd
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Jiangsu Yue Zhan Type Material Co Ltd
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Priority to CN201711125123.8A priority Critical patent/CN109776079A/en
Publication of CN109776079A publication Critical patent/CN109776079A/en
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Abstract

High temperature resistant heat insulation refractory clay is made of the raw material of following weight percents: the Al of 60-70%2O3Powder, the SiO of 15-20%2Powder, the 325 mesh bentonites of 10-25%, the graphite of 0.05-0.09%, the phenol-formaldehyde resin powder of 0.03-0.05%;The aluminate cement of 2-5%, the citric acid of 0.1-0.5%.Aluminate cement plays the effect of coagulant, so that material has preferable intensity, graphite improves the three-dimensional intensity for generating material simultaneously, network cross structure is even closer, make the adhesion strength of refractory wass be able to maintain higher temperature using phenol-formaldehyde resin powder, improves the medium and high temperature adhesion strength of mud;The addition of bentonite and the citric acid as foaming agent improves the heat-proof quality of this product.

Description

High temperature resistant heat insulation refractory clay
Technical field
The present invention relates to technical field of refractory materials, specially a kind of ladle, coke oven, glass furnace etc. of being suitable for needs fire resisting Field uses, and has high temperature resistant, thermal insulation good, and intensity is high, prevents the characteristic of high temperature fracture.
Background technique
Refractory wass (refractory mortar) is used as the unshape refractory of refractory masonry seam, also known as connects Sewing.Refractory wass can be divided into the hydraulicity, thermohardening, air hardening refractory mud according to its bonding agent condensation hardening feature;The hydraulicity Refractory wass is can be used under room temperature or may be with water or steam often in contact with place using cement as bonding agent.Thermohardening is resistance to Chamotte is starched the common thermohardenings bonding agent such as phosphoric acid or phosphate and is made.It is higher except having at various temperatures after such mud hardening Other than intensity, contraction is small, and seam is tight, and erosion resisting is strong;Air hardening refractory mud is often matched with the air-settings bonding agent such as sodium metasilicate System, this mud can make the seam of masonry tight.Different according to the material of refractory powder used, common refractory wass can divide Are as follows: clayey, High-Alumina, it is siliceous, magnesia, contain carbonaceous, heat-insulated matter, etc..Clay fire-resistant slurry uses hard paste clinker As base-material, combined with mild-clay or chemical bond.Be mainly used in blast furnace, hot-blast stove, coke oven, soaking pit, heat exchanger, The furnace body seam and repairing of the clay brick masonry such as boiler.High alumina fire-resistant slurry material of main part selects high alumina, bonding agent With mild-clay or chemical bond.Al2O3 content is determined according to the brick body ingredient and requirement at built position.It can be extensive Various Industrial Stoves for high alumina brick masonry.For building furnace roof, regenerative chamber, combustion chamber etc. on hot-blast stove, it to be used for blast furnace The parts such as furnace bottom, cupola well, bosh, furnace bosh, it may also be used for repair the positions such as industrial kiln top, furnace wall.Silica fire resistant mud is adopted Main material is done with Cab-O-sil or addition part silicon powder.Bonding agent can use mild-clay or chemical bond.Silica fire resistant mud master It is used to build and repair coke oven, glass melter, acid smelting furnace etc. and other Industrial Stoves built with silica brick.Magnesia fireproof Mud uses various magnesia as raw material, is combined with clay, bentonite or chemical bond, or is directly modulated with brine (MgCl2) Mud.Open hearth, electric furnace, oxygen coverter, smelting non-ferrous metal kiln etc. is mainly used in be built with magnesia brick, magnesite-chrome brick, magnesia-alumina brick etc. The part built.Carbon containing refractory wass is made by various light-weight refractory powders and bonding agent.Its main feature is that bulk density is small, thermal conductivity It is low, it can be used for building and repairing on the various Industrial Stoves built with heat-barrier material.Other refractory wass remove above several fire resistings Outside mud, there are also silicon carbide based fire clay slurries, porzite flame-proof mud, corundum fireproof mud, zirconium fire-resistant slurry, chromium matter Refractory wass.Its different properties is respectively used to the masonry and repairing of same material refractory brick.The additionally mud of some specific uses Slurry, such as anhydrous (non-aqueous) mud, expansion mud.The sufficient clinker of sintering and other can be selected in the powder for making refractory wass The various refractory raw materials of volume stability.For the granularity of powder-material depending on requirement, Limit Grain Size is generally less than 1mm, has It is less than 0.5mm or thinner.Reasonable particle group guarantees that the workability of mud has a significant impact in pairs, bonding agent and additive It is the same.The bonding agent that common refractory wass uses is bonding clay.With the requirements at the higher level of user, chemical bond is obtained More and more extensive use.Various additives are added in refractory wass can improve the workability of refractory wass, be such as added and protect Water-proofing agent guarantees construction quality to extend losing time;Plasticizer is added, mud can be increased in the lesser situation of additional amount Plasticity;Dispersing agent is added to improve the mobility etc. of mud.Refractory wass be refractory brick or brick are connected into one it is solid It is whole, it is essential a kind of unshape refractory during most stoves are built.It will not only bear high temperature action, together When it to undertake adjustment brick outer dimension tolerance, balance brick between swelling stress.Therefore only using high-grade fire clay Slurry, can just obtain the kiln of high-efficiency long-life.
Siliceous mud powder is the binding material of refractory brick, and builds the binding material of the high-temperature furnace bodies such as coke oven, it Performance directly affects the masonry quality and service life of refractory brick and furnace body.Currently, people use always native mud, it is such as certain Then manufacturer mixes with the residual silica brick of a small amount of each production silica brick producer using tripoli as primary raw material and natural mud is made Starch since the primary raw material of native mud is tripoli, and builds silica brick used in the furnace bodies such as coke oven in material in actual use It is had differences in matter, although also containing a small amount of residual silica brick in ingredient, due to the otherness in area, so that preparing mud powder There is also differences in material for silica brick used in the furnace bodies such as residual silica brick and masonry coke oven, therefore occur in the construction process Native mud and silica brick bond and inadherent phenomenon under high temperature environment at low ambient temperatures, from now on to high temperature furnaces such as coke ovens Production bring great hidden danger.
Summary of the invention
The present invention is low and mutually inadherent in practical applied at elevated temperature process interrupt resistance to spalling in order to solve existing refractory clay Problem provides a kind of high temperature resistant heat insulation refractory clay, with better heat-proof quality.
The present invention is achieved by the following technical scheme: original of the high temperature resistant heat insulation refractory clay by following weight percents Material is made: the Al2O3 powder of 60-70%, the SiO2 powder of 15-20%, the 325 mesh bentonites of 10-25%, 0.05-0.09%'s Graphite, the phenol-formaldehyde resin powder of 0.03-0.05%;The aluminate cement of 2-5%, the citric acid of 0.1-0.5%.
Aluminate cement plays the effect of coagulant, and Al2O3 powder and SiO2 powder are anti-after temperature reaches 600 degree Mullite phase should be generated, so that material has preferable intensity, as the temperature rises, mullite crystal is grown up, network Cross structure is even closer, while graphite improves the three-dimensional intensity for generating material.
The heat cured phenol-formaldehyde resin powder of heat-resistant fireproof makes the adhesion strength of refractory wass be able to maintain higher temperature, Improve the medium and high temperature adhesion strength of mud.
Graphite enhances the cubic network in material centered on C, improves the intensity of material.
The addition of bentonite and the citric acid as foaming agent improves the heat-proof quality of this product.
The invention has the advantages that aluminate cement plays the effect of coagulant, so that material has preferably by force Degree, while graphite improves the three-dimensional intensity for generating material, network cross structure is even closer, is made using phenol-formaldehyde resin powder resistance to The adhesion strength of chamotte slurry is able to maintain higher temperature, improves the medium and high temperature adhesion strength of mud;Bentonite and as hair The addition of the citric acid of infusion improves the heat-proof quality of this product.
Specific embodiment
Embodiment 1:
High temperature resistant heat insulation refractory clay is made of the raw material of following weight percents: 60% Al2O3 powder, 15% SiO2 powder End, 23% 325 mesh bentonites, 0.05% graphite, 0.05% phenol-formaldehyde resin powder;1.4% aluminate cement, 0.5% Citric acid.
Embodiment 2:
High temperature resistant heat insulation refractory clay is made of the raw material of following weight percents: 65% Al2O3 powder, 20% SiO2 powder End, 12% 325 mesh bentonites, 0.09% graphite, 0.03% phenol-formaldehyde resin powder;2.78% aluminate cement, 0.1% Citric acid.

Claims (1)

1. a kind of high temperature resistant heat insulation refractory clay, it is characterized in that: it is made of the raw material of following weight percents: 60-70%'s Al2O3Powder, the SiO of 15-20%2Powder, the 325 mesh bentonites of 10-25%, the graphite of 0.05-0.09%, 0.03-0.05%'s Phenol-formaldehyde resin powder;The aluminate cement of 2-5%, the citric acid of 0.1-0.5%.
CN201711125123.8A 2017-11-15 2017-11-15 High temperature resistant heat insulation refractory clay Pending CN109776079A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711125123.8A CN109776079A (en) 2017-11-15 2017-11-15 High temperature resistant heat insulation refractory clay

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711125123.8A CN109776079A (en) 2017-11-15 2017-11-15 High temperature resistant heat insulation refractory clay

Publications (1)

Publication Number Publication Date
CN109776079A true CN109776079A (en) 2019-05-21

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CN201711125123.8A Pending CN109776079A (en) 2017-11-15 2017-11-15 High temperature resistant heat insulation refractory clay

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110372401A (en) * 2019-07-24 2019-10-25 马鞍山盛平新材料科技有限公司 Fire clay
CN112028644A (en) * 2020-08-17 2020-12-04 武汉重远炉窑工程技术服务有限公司 Fire-resistant binder for coke oven and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110372401A (en) * 2019-07-24 2019-10-25 马鞍山盛平新材料科技有限公司 Fire clay
CN112028644A (en) * 2020-08-17 2020-12-04 武汉重远炉窑工程技术服务有限公司 Fire-resistant binder for coke oven and preparation method thereof

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Application publication date: 20190521