CN109774201A - A kind of novel environment friendly calendering Anti-slip ground cushion - Google Patents
A kind of novel environment friendly calendering Anti-slip ground cushion Download PDFInfo
- Publication number
- CN109774201A CN109774201A CN201910105670.2A CN201910105670A CN109774201A CN 109774201 A CN109774201 A CN 109774201A CN 201910105670 A CN201910105670 A CN 201910105670A CN 109774201 A CN109774201 A CN 109774201A
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- ground cushion
- slip ground
- calendering
- pvc
- calendered film
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Abstract
The invention discloses a kind of novel environment friendlies to roll Anti-slip ground cushion, including nonwoven carpet and calendered film, the bottom of the nonwoven carpet is compounded with calendered film by cold rolling rod and pressure roll rotation calendering, and binder course is formed between nonwoven carpet and calendered film at recombination site, a kind of novel environment friendly calendering Anti-slip ground cushion of the present invention solves the utilization rate of PVC waste material, waste leftover material is set to turn waste into wealth, the Anti-slip ground cushion average weight produced simultaneously by PVC waste material, good antiskid effect, indoor and outdoor is entered and left to people to bring convenience, it carries light, save labour, reduce transportation cost, secondly there is no the use of the high energy consumption equipment such as big boiler in Anti-slip ground cushion processing technology of the invention, it is compound compared to the gluing of existing most of ground cushion or apply and scrape combined producing tech, the present invention is made up of the production cooperation extrusion cladding that is pulverized and mixed of coating materials Anti-slip ground cushion, production line is short, and recruitment is few, and the production cycle is fast, reduces environmental pollution.
Description
Technical field
The present invention relates to Anti-slip ground cushions to produce and process technical field, and in particular to a kind of novel environment friendly calendering Anti-slip ground cushion.
Background technique
Anti-slip ground cushion be it is a kind of effectively can strike off dust and moisture content in inlet, the product for keeping flooring clean and tidy；
The back side generally uses the rubber materials such as PVC, have anti-skidding effect, Anti-slip ground cushion elastomeric flexible, comfortable foot feeling, water-proof skid-proof,
It is widely used in the places such as toilet, kitchen, front door, it is deep to be liked by the majority of consumers.
Anti-skidding dedusting floor mat used is divided into several currently on the market: non-woven fabrics bottom, component is light, and antiskid effect is poor, woven fiber crops
Bottom, component is light, and powder leakage dirt is carried on the back at bottom, and antiskid effect is poor, and the bottom PVC, component is too heavy, at high cost, PVC composite base, produces wire length, investment
Greatly, it is necessary to which the raw material made good use of are done, and production on-stream time is long, and staffing is more, mating to need boiler, malfunction.
Summary of the invention
The purpose of the present invention is to provide a kind of novel environment friendly calendering Anti-slip ground cushions to solve to propose in above-mentioned background technique
The problem of.
To achieve the above object, the invention provides the following technical scheme: a kind of novel environment friendly rolls Anti-slip ground cushion, including nothing
Carpet and calendered film are spun, the bottom of the nonwoven carpet is compounded with calendered film by the rotation calendering of cold rolling rod and pressure roll, and
Binder course is formed between nonwoven carpet and calendered film at recombination site.
Preferably, the length and width of the nonwoven carpet and the length and width of calendered film are equal, and calendered film
With a thickness of 0.5~3.0 millimeter.
A kind of processing technology of novel environment friendly calendering Anti-slip ground cushion, comprising the following steps:
The PVC leftover pieces of recycling are removed impurity by the pretreatment of S1:PVC leftover pieces first, are then carried out by cleaning agent clear
It washes, is dried after cleaning, the PVC leftover pieces dried are crushed by pulverizer then, PVC powder after crushing is put into
It is stored for future use in dry storage warehouse.
S2: raw material proportioning weighs the raw material of following parts by weight: 40~60 parts of PVC powder, 20~25 parts of filler, special oil 1
~15 parts, 2~5 parts of stabilizer.
S3: it is mixed, according to the raw material proportioning of step S2, takes suitable PVC powder, filler, special oil and stabilizer
It is added in blender, carries out being sufficiently mixed stirring by blender, the revolving speed of blender is 500 revs/min, and mixing time
When 1~3 hour.
S4: squeezing out coating materials, the mixed raw material stirred evenly squeezed out by extruder, and extruder is squeezed out using width
Mouth mold head is extruded into the calendered film equal with nonwoven carpet width, and the operating temperature of extruder is 140 DEG C~160 DEG C, and extruder
Working speed be 300 revs/min~350 revs/min.
S5: calendering is compound, according to the width of nonwoven carpet, selects matched calender, then will squeeze out by wide opening die head
Calendered film and nonwoven carpet by calender to carry out rotation calendering compound so that calendered film and nonwoven carpet are mutually secured compound
Together, so that Anti-slip ground cushion be made.
S6: cooling winding will be cooled down by the Anti-slip ground cushion of the compound preparation of calender, when Anti-slip ground cushion temperature
When reaching 15 DEG C~30 DEG C, trimming then is carried out to Anti-slip ground cushion by cutting equipment, passes through Anti-slip ground cushion after the completion of trimming again
Winder winds Anti-slip ground cushion after cooling.
Preferably, the filler is calcium carbonate, and calcium carbonate is nutty structure, and the partial size of calcium carbonate is 0.1 μm,
The calcium carbonate is inorganic filler, and fusing point is high, is still solid particle in the case where PVC processes melting temperature, is scattered in PVC system,
Hinder PVC particle fusion.
Preferably, the special oil is a kind of high molecular material auxiliary agent DEHP, (the 2- ethyl of chemical name phthalic acid two
Oneself) ester is a kind of colourless, liquid with no taste.
Preferably, the calender is two roll calender, and the calendered film is in the cold rolling rod side of calender, and nonwoven
Blanket is in pressure roll side, and the revolving speed of the calender is 50~90m/min, and the operating temperature of calender is 130 DEG C~160
℃。
Preferably, the stabilizer is liquid barium zinc compound stabilizer, and stabilizer is pale yellow clear liquid, Er Qiewen
The specific gravity for determining agent is 0.95-1.02, and the viscosity of the stabilizer is 90 centipoises, and the freezing point of stabilizer is -15 DEG C.
Compared with prior art, the beneficial effects of the present invention are: solving the utilization rate of PVC waste material, become waste leftover material
Waste be changed into values, while the Anti-slip ground cushion average weight produced by PVC waste material, good antiskid effect, enters and leaves indoor and outdoor band to people
Facilitate, carry light, saves labour, reduce transportation cost, secondly without big in Anti-slip ground cushion processing technology of the invention
The high energy consumption equipment such as boiler use, it is compound compared to the gluing of existing most of ground cushion or apply and scrape combined producing tech, this
It invents and Anti-slip ground cushion made of production cooperation extrusion cladding is pulverized and mixed coating materials, production line is short, and recruitment is few, the production cycle
Fastly, it reduces environmental pollution.
Detailed description of the invention
Fig. 1 is that a kind of novel environment friendly of the present invention rolls Anti-slip ground cushion structural schematic diagram；
Fig. 2 is that a kind of novel environment friendly of the present invention rolls Anti-slip ground cushion process flow chart.
In figure: 1, nonwoven carpet；2, binder course；3, calendered film.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
The present invention provides a kind of technical solution: a kind of novel environment friendly calendering Anti-slip ground cushion, including nonwoven carpet 1 and calendered film
3, the bottom of nonwoven carpet 1 is compounded with calendered film 3, and nonwoven carpet 1 and calendering by the rotation calendering of cold rolling rod and pressure roll
Binder course 2 is formed between film 3 at recombination site, the length and width of the length and width and calendered film 3 of nonwoven carpet 1 is homogeneous
Deng, and calendered film 3 with a thickness of 0.5~3.0 millimeter.
A kind of processing technology of novel environment friendly calendering Anti-slip ground cushion, comprising the following steps:
The PVC leftover pieces of recycling are removed impurity by the pretreatment of S1:PVC leftover pieces first, are then carried out by cleaning agent clear
It washes, is dried after cleaning, the PVC leftover pieces dried are crushed by pulverizer then, PVC powder after crushing is put into
It is stored for future use in dry storage warehouse.
S2: raw material proportioning weighs the raw material of following parts by weight: 40~60 parts of PVC powder, 20~25 parts of filler, special oil 1
~15 parts, 2~5 parts of stabilizer.
S3: it is mixed, according to the raw material proportioning of step S2, takes suitable PVC powder, filler, special oil and stabilizer
It is added in blender, carries out being sufficiently mixed stirring by blender, the revolving speed of blender is 500 revs/min, and mixing time
When 1~3 hour.
S4: squeezing out coating materials, the mixed raw material stirred evenly squeezed out by extruder, and extruder is squeezed out using width
Mouth mold head is extruded into the calendered film 3 equal with 1 width of nonwoven carpet, and the operating temperature of extruder is 140 DEG C~160 DEG C, and is squeezed out
The working speed of machine is 300 revs/min~350 revs/min.
S5: calendering is compound, according to the width of nonwoven carpet 1, selects matched calender, then will squeeze out by wide opening die head
Calendered film 3 and nonwoven carpet 1 by calender to carry out rotation calendering compound so that calendered film 3 and nonwoven carpet 1 are mutually securely
It is combined with each other, so that Anti-slip ground cushion be made.
S6: cooling winding will be cooled down by the Anti-slip ground cushion of the compound preparation of calender, when Anti-slip ground cushion temperature
When reaching 15 DEG C~30 DEG C, trimming then is carried out to Anti-slip ground cushion by cutting equipment, passes through Anti-slip ground cushion after the completion of trimming again
Winder winds Anti-slip ground cushion after cooling.
Filler is calcium carbonate, and calcium carbonate is nutty structure, and the partial size of calcium carbonate is 0.1 μm, and calcium carbonate is nothing
Machine filler, fusing point is high, is still solid particle in the case where PVC processes melting temperature, is scattered in PVC system, PVC particle is hindered to melt
It closes, calcium carbonate is most common filler in PVC product production and processing, and the purpose used is so that PVC product increment, has reached
To the purpose for reducing production cost, while the dimensional stability of PVC product can be improved in calcium carbonate.Rigidity.Heat resistance, and carbonic acid
Calcium can also improve the toughness of PVC product, but calcium carbonate has large effect to the performance of PVC product, when loading compared with
When few, the plasticizing rate of PVC system can be reduced, postpones fusion time, when loading is higher or uses the biggish work of surface-active
Property calcium carbonate when, can generate biggish frictional heat between calcium carbonate granule and the process equipment of PVC product, accelerate PVC product modeling
Change.
Special oil is a kind of high molecular material auxiliary agent DEHP, and chemical name phthalic acid two (2- ethyl hexyl) ester is a kind of
Colourless, liquid with no taste, DEHP are the high molecular material auxiliary agents being industrially widely used, and this object is added in plastic processing
Matter can be such that its flexibility enhances, be easily worked.Calender is two roll calender, cold rolling rod one of the calendered film 3 in calender
Side, and nonwoven carpet 1, in pressure roll side, the revolving speed of calender is 50~90m/min, and the operating temperature of calender is 130
DEG C~160 DEG C, stabilizer is liquid barium zinc compound stabilizer, and stabilizer is pale yellow clear liquid, and the ratio of stabilizer
Weight is 0.95-1.02, and the viscosity of stabilizer is 90 centipoises, and the freezing point of stabilizer is -15 DEG C, liquid barium zinc compound stabilizer
There are excellent heat, photostability, initial coloring is small, the good transparency and color stability.Their stabilization is than solid
The compound soaps stabilizer of body is strong, and liquid barium zinc compound stabilizer is completely dissolved in general plasticizer, there is good dispersion
Property, it is small that tendency is precipitated.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of novel environment friendly rolls Anti-slip ground cushion, including nonwoven carpet (1) and calendered film (3), which is characterized in that the nonwoven
The bottom of carpet (1) is compounded with calendered film (3) by cold rolling rod and pressure roll rotation calendering, and nonwoven carpet (1) and calendered film
(3) binder course (2) are formed at recombination site between.
2. a kind of novel environment friendly according to claim 1 rolls Anti-slip ground cushion, which is characterized in that the nonwoven carpet (1)
The length and width of length and width and calendered film (3) be equal, and calendered film (3) with a thickness of 0.5~3.0 millimeter.
3. a kind of processing technology of novel environment friendly calendering Anti-slip ground cushion according to claim 1 to 2, which is characterized in that including
Following steps:
The PVC leftover pieces of recycling are removed impurity first, are then cleaned by cleaning agent by the pretreatment of S1:PVC leftover pieces,
It is dried after cleaning, is then crushed the PVC leftover pieces dried by pulverizer, PVC powder after crushing is put into dry
It is stored for future use in dry storage warehouse.
S2: raw material proportioning weighs the raw material of following parts by weight: 40~60 parts of PVC powder, 20~25 parts of filler, special oil 1~15
Part, 2~5 parts of stabilizer.
S3: being mixed, and according to the raw material proportioning of step S2, suitable PVC powder, filler, special oil and stabilizer is taken to be added
Into blender, carry out being sufficiently mixed stirring by blender, the revolving speed of blender is 500 revs/min, and 1 when mixing time
~3 hours.
S4: squeezing out coating materials, the mixed raw material stirred evenly squeezed out by extruder, and extruder is squeezed out using wide opening mould
Head is extruded into the calendered film equal with nonwoven carpet (1) width (3), and the operating temperature of extruder is 140 DEG C~160 DEG C, and is squeezed out
The working speed of machine is 300 revs/min~350 revs/min.
S5: calendering is compound, according to the width of nonwoven carpet (1), select matched calender, then will be squeezed out by wide opening die head
It is compound that calendered film (3) and nonwoven carpet (1) by calender carry out rotation calendering, so that calendered film (3) and nonwoven carpet (1) phase
It is mutually securely combined with each other, so that Anti-slip ground cushion be made.
S6: cooling winding will be cooled down by the Anti-slip ground cushion of the compound preparation of calender, when Anti-slip ground cushion temperature reaches
At 15 DEG C~30 DEG C, trimming then is carried out to Anti-slip ground cushion by cutting equipment, is wound again by Anti-slip ground cushion after the completion of trimming
Machine winds Anti-slip ground cushion after cooling.
4. a kind of processing technology of novel environment friendly calendering Anti-slip ground cushion according to claim 3, which is characterized in that described to fill out
Material is calcium carbonate, and calcium carbonate is nutty structure, and the partial size of calcium carbonate is 0.1 μm, and the calcium carbonate is inorganic filler,
Fusing point is high, is still solid particle in the case where PVC processes melting temperature, is scattered in PVC system, hinders PVC particle fusion.
5. a kind of processing technology of novel environment friendly calendering Anti-slip ground cushion according to claim 3, which is characterized in that described special
It is a kind of high molecular material auxiliary agent DEHP with oil, chemical name phthalic acid two (2- ethyl hexyl) ester is a kind of colourless, tasteless liquid
Body.
6. a kind of processing technology of novel environment friendly calendering Anti-slip ground cushion according to claim 3, which is characterized in that the pressure
Prolonging machine is two roll calender, and the calendered film (3) is in the cold rolling rod side of calender, and nonwoven carpet (1) is in pressure roll side,
The revolving speed of the calender is 50~90m/min, and the operating temperature of calender is 130 DEG C~160 DEG C.
7. a kind of processing technology of novel environment friendly calendering Anti-slip ground cushion according to claim 3, which is characterized in that described steady
Determining agent is liquid barium zinc compound stabilizer, and stabilizer is pale yellow clear liquid, and the specific gravity of stabilizer is 0.95-
1.02, the viscosity of the stabilizer is 90 centipoises, and the freezing point of stabilizer is -15 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910105670.2A CN109774201A (en) | 2019-02-01 | 2019-02-01 | A kind of novel environment friendly calendering Anti-slip ground cushion |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910105670.2A CN109774201A (en) | 2019-02-01 | 2019-02-01 | A kind of novel environment friendly calendering Anti-slip ground cushion |
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| CN109774201A true CN109774201A (en) | 2019-05-21 |
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ID=66504074
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| CN201910105670.2A Pending CN109774201A (en) | 2019-02-01 | 2019-02-01 | A kind of novel environment friendly calendering Anti-slip ground cushion |
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Cited By (3)
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| CN110180441A (en) * | 2019-05-31 | 2019-08-30 | 佛山市宏尔塑胶制品有限公司 | A kind of production line of environment-protection type floor neonychium |
| CN110367790A (en) * | 2019-08-05 | 2019-10-25 | 江苏恒享拼装饰材料科技有限公司 | A kind of polyvinyl chloride resin fusion primer natural fiber carpet |
| CN112353219A (en) * | 2020-10-27 | 2021-02-12 | 河南德田卫浴有限公司 | Assembled shower room anti-slip floor mat and production process thereof |
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Application publication date: 20190521 |