CN109773665A - Close the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method - Google Patents
Close the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method Download PDFInfo
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- CN109773665A CN109773665A CN201910148013.6A CN201910148013A CN109773665A CN 109773665 A CN109773665 A CN 109773665A CN 201910148013 A CN201910148013 A CN 201910148013A CN 109773665 A CN109773665 A CN 109773665A
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- seperator
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- machine
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- hydraulic cylinder
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 17
- 238000012545 processing Methods 0.000 claims description 10
- 101100298225 Caenorhabditis elegans pot-2 gene Proteins 0.000 claims description 9
- 238000005488 sandblasting Methods 0.000 claims description 9
- 239000012535 impurity Substances 0.000 claims description 6
- 238000005422 blasting Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 238000009415 formwork Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 10
- 239000006004 Quartz sand Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000005495 investment casting Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention provides the thick pneumatic shot blast machine of closing wide-angle environment-friendly type and its application method, its technical solution are as follows: up and down direction mobile hydraulic cylinder (7) and left and right directions mobile hydraulic cylinder (10) are separately connected spray gun and fixed block (9) and are fixed on descaling machine main body (8), pass through transmission axis connection rotation table drive motor (12) from revolving worktable (11), it is internal that rotation table drive motor (12) is fixed on descaling machine main body (8), rubber is coated above, elevator (4) one end is located at descaling machine main body (8) bottom, the other end connects seperator (3) top, seperator (3) are equipped in seperator support frame (1), seperator (3) connects sand-spraying pot (2), hoisting machine (5) is equipped with hoisting machine hoisting axis (6).It is reasonable and practical the invention has the advantages that: designing, it is easy to operate, quick, the formwork of cast(ing) surface can be effectively cleared up, product surface quality protection is stronger.
Description
Technical field
The present invention relates to Investment casting technology fields, the especially thick pneumatic shot blast machine of closing wide-angle environment-friendly type and its use
Method.
Background technique
The process flow of hot investment casting production, is divided into pressure wax-shell-casting-post-processing-inspection-finished product processed.Postprocessing working procedures
Formwork cleaning, the processing of surface quality including product surface after casting, are allowed to meet the requirement of client.Wherein formwork fettler
Step mainly passes through ball blast, the residual shell on thick abrasive jet cleaning surface.It is all to be led to by the way of mechanical chipping both at home and abroad at present
The effect of external force is crossed, so that formwork is detached from cast(ing) surface.The medium for applying external force, one is shots, i.e. shot-blasting machine is handled, another
Kind is quartz sand, Brown Alundum, i.e. sand-blasting machine is handled.The processing of the latter, the equipment used are mainly closed sand-blasting machine and sandblasting
Tank, wherein sand-spraying pot is mainly used for the cleaning that substance is greater than 1Kg product, is put into quartz sand or Brown Alundum in sand-spraying pot, then exists
Under the drive of compressed air, quartz sand or Brown Alundum are discharged from spray gun, strike the residual shell of product surface, plays cleaning residual shell
Purpose.Sand-spraying pot used at present, there are the problem of mainly have several points, first is that operative employee needs pistol to operate,
The large labor intensity of long-term work, second is that operative employee operates near sand-spraying pot because sandblasting tank volume is larger, it is big in operating process
The dust of amount diffuses, and noise is larger when quartz sand or Brown Alundum impact residual shell, leads to operating environment very severe, serious to damage
The health of operative employee, third is that quartz sand or Brown Alundum belong to consumables, storage volume is limited in sand-spraying pot, needs after use
Operative employee is wanted timely to supplement, the non-cutting time of operation increases, and the labor intensity for supplementing quartz sand or Brown Alundum is larger, needs
It is added in the top entry of sand-spraying pot.
In conclusion using present thick sandblasting mode, there are several point defects: first is that severe operational environment, influences air ring
The health in border and operative employee；Second is that the non-cutting time of operation is long, production efficiency is low；Third is that needing staff in the process not
Disconnected addition quartz sand or Brown Alundum, large labor intensity, safety coefficient are low.
Summary of the invention
The purpose of the present invention is to drawbacks described above of the existing technology, and it is thick to provide a kind of closing wide-angle environment-friendly type
Pneumatic shot blast machine and its application method, it is easy to operate, only need worker that workpiece to be processed is placed on hanging for thick pneumatic shot blast machine
Cage or from revolving worktable, remaining work is operated by PLC centralized-control box, requires low, behaviour to the level of skill of operative employee
Make convenient, fast, can effectively clear up the formwork of cast(ing) surface, improve operating efficiency, the labour that operative employee is greatly lowered is strong
Degree, product surface quality protection are stronger.
The present invention is realized by following technological means: descaling machine is divided into working portion, running part and slave part
Three pieces, wherein working portion mainly include sand-spraying pot, hoisting machine hoisting axis, up and down direction mobile hydraulic cylinder, spray gun and fixed block,
Left and right directions mobile hydraulic cylinder, from revolving worktable, running part mainly includes hoisting machine and rotation table drive motor, auxiliary
Part mainly includes seperator support frame, seperator, elevator, hoisting machine and descaling machine main body, up and down direction mobile hydraulic cylinder
Spray gun and fixed block are separately connected with left and right directions mobile hydraulic cylinder and is fixed in descaling machine main body, pass through biography from revolving worktable
Moving axis connects rotation table drive motor, and rotation table drive motor is fixed on descaling machine body interior, coats glue above
Skin, elevator one end is located at descaling machine bottom part body, and the other end connects seperator top, is equipped with and divides in seperator support frame
It disembarks, seperator connects sand-spraying pot, and hoisting machine is equipped with hoisting machine hoisting axis.Air inducing is installed between descaling machine main body and elevator
Pipe, external dust-extraction unit.The motion mode of spray gun is changed to Driven by Hydraulic Cylinder by hand-held, realizes that upper and lower, the left and right of spray gun are moved
It is dynamic.Product is placed in hoisting machine hoisting axis or from revolving worktable, instead before hand-held product coarse sandblasting operation mode.
It is reasonable and practical the invention has the advantages that: designing, compared with traditional handicraft, life can be significantly improved using the equipment
Efficiency is produced, only needs worker that workpiece to be processed is placed on the cage of thick pneumatic shot blast machine or from revolving worktable, remaining work
Work is operated by PLC centralized-control box.Compared with original technology, the production cycle substantially shortens, and the operating time shortens one times, worker
Labor intensity reduce by 2/3, the safety is improved, easy to operate, quick, can effectively clear up the formwork of cast(ing) surface, product table
Face quality assurance is stronger.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Specific embodiment
As shown in Figure 1, the thick pneumatic shot blast machine of closing wide-angle environment-friendly type and its application method, mainly by seperator support frame
1, sand-spraying pot 2, seperator 3, elevator 4, hoisting machine 5, hoisting machine hoisting axis 6, up and down direction mobile hydraulic cylinder 7, cleaning owner
Body 8, spray gun and fixed block 9, left and right directions mobile hydraulic cylinder 10, from 12 structure of revolving worktable 11 and rotation table drive motor
At；Descaling machine is divided into working portion, running part and three pieces of slave part, and wherein working portion mainly includes sand-spraying pot 2, lifting
Machine hoisting axis 6, up and down direction mobile hydraulic cylinder 7, spray gun and fixed block 9, left and right directions mobile hydraulic cylinder 10, from revolving worktable
11, running part mainly includes hoisting machine 5 and rotation table drive motor 12, and slave part mainly includes seperator support frame
1, seperator 3, elevator 4, hoisting machine 5 and descaling machine main body 8, up and down direction mobile hydraulic cylinder 7 and left and right directions movable hydraulic
Cylinder 10 is separately connected spray gun and fixed block 9 and is fixed in descaling machine main body 8, passes through transmission axis connection rotation from revolving worktable 11
Table drive motor 12, rotation table drive motor 12 are fixed on inside descaling machine main body 8, coat rubber above, are promoted
4 one end of machine is located at 8 bottom of descaling machine main body, and the other end connects 3 top of seperator, and seperator is equipped in seperator support frame 1
3, seperator 3 connects sand-spraying pot 2, and hoisting machine 5 is equipped with hoisting machine hoisting axis 6.
Embodiment 1:
1. the workpiece to thick sandblasting is placed on 66 hoisting machine hoisting axis 6 first or from revolving worktable 11, when specifically used, no
The easily product of suspension or weight greater than 10Kg, is placed in from revolving worktable 11, remaining workpiece is placed in 66 hoisting machine hoisting axis, 6 lower section
Cage on；
2. being packed into shot in sand-spraying pot 2, the dedusting dress at elevator 4 and 8 rear of descaling machine main body is opened at PLC centralized-control box end
It sets.
3. the shot in sand-spraying pot 2 opens up and down direction mobile hydraulic cylinder 7, left and right directions by Pipe transfer to spray gun
Mobile hydraulic cylinder 10 drives spray gun and fixed block 9 mobile, carries out thick grit blasting operation.
4. during work disposal, (checked by the observation window of 8 side of descaling machine main body) after the completion of a position processing,
By rotation table drive motor 12, hoisting machine and support frame 5, product is driven to rotate to next position for needing to clear up, then
Secondary processing, until processing is completed.
5. elevator 4 will it is processed after shot and impurity, 3 top of seperator, 3 work of seperator are transmitted to by pipeline
Make, separates shot and impurity, the shot after separation are discharged into sand-spraying pot 2, impurity is discharged into rubbish by the subsequent sewage pipe of seperator 3
In collecting bag, repeat the use of shot, the processing of workpiece, until processing is completed.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (5)
1. closing the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method, it is characterised in that: descaling machine be divided into working portion,
Running part and three pieces of slave part, wherein working portion mainly includes sand-spraying pot (2), hoisting machine hoisting axis (6), up and down direction
Mobile hydraulic cylinder (7), spray gun and fixed block (9), left and right directions mobile hydraulic cylinder (10), from revolving worktable (11), running part
It mainly include hoisting machine (5) and rotation table drive motor (12), slave part mainly includes seperator support frame (1), divides
It disembarks (3), elevator (4), hoisting machine (5) and descaling machine main body (8), up and down direction mobile hydraulic cylinder (7) and left and right directions move
Hydrodynamic cylinder pressure (10) is separately connected spray gun and fixed block (9) and is fixed on descaling machine main body (8), passes through from revolving worktable (11)
It is driven axis connection rotation table drive motor (12), rotation table drive motor (12) is fixed in descaling machine main body (8)
Portion coats rubber above, and elevator (4) one end is located at descaling machine main body (8) bottom, and the other end connects seperator (3) top,
Seperator (3) are equipped in seperator support frame (1), seperator (3) connects sand-spraying pot (2), and hoisting machine (5) is lifted equipped with hoisting machine
Axis (6).
2. the thick pneumatic shot blast machine of closing wide-angle environment-friendly type according to claim 1 and its application method, it is characterised in that:
Induced duct, external dust-extraction unit are installed between the descaling machine main body (8) and elevator (4).
3. the thick pneumatic shot blast machine of closing wide-angle environment-friendly type according to claim 1 or 2 and its application method, feature exist
In: the motion mode of spray gun is changed to Driven by Hydraulic Cylinder by hand-held, realize spray gun up and down, move left and right.
4. the thick pneumatic shot blast machine of closing wide-angle environment-friendly type according to claim 1 or 2 and its application method, feature exist
In: product is placed in hoisting machine hoisting axis (6) or from revolving worktable (11), instead before hand-held product coarse sandblasting operation mould
Formula.
5. the thick pneumatic shot blast machine of closing wide-angle environment-friendly type according to claim 1 or 2 and its application method, feature exist
In: its application method includes the following steps:
(a) workpiece to thick sandblasting is placed on hoisting machine hoisting axis 6 first or from revolving worktable 11, when specifically used, no
The easily product of suspension or weight greater than 10Kg, is placed in 11 from revolving worktable, remaining workpiece is placed in 6 lower section of hoisting machine hoisting axis
On cage；
(b) it is packed into shot in sand-spraying pot 2, opens the dust-extraction unit of elevator 4 and 8 rear of descaling machine main body；
(c) it is mobile to open up and down direction mobile hydraulic cylinder 7, left and right directions by Pipe transfer to spray gun for the shot in sand-spraying pot 2
Hydraulic cylinder 10 drives spray gun and fixed block 9 mobile, carries out thick grit blasting operation；
(d) it after the completion of a position processing, is checked by the observation window of 8 descaling machine main body, 8 side, by being driven from revolving worktable
Motor 12, hoisting machine and support frame 5 drive product to rotate to next position for needing to clear up, handle again, until having handled
At；
(e) during work disposal, elevator 4 will it is processed after shot and impurity, be transmitted on seperator 3 by pipeline
Portion, seperator 3 work, and separate shot and impurity, and the shot after separation is discharged into sand-spraying pot 2, and impurity passes through the subsequent row of seperator 3
Dirty pipe is discharged into litter collection bag, repeats the use of shot, the processing of workpiece, until processing is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910148013.6A CN109773665A (en) | 2019-02-28 | 2019-02-28 | Close the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910148013.6A CN109773665A (en) | 2019-02-28 | 2019-02-28 | Close the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109773665A true CN109773665A (en) | 2019-05-21 |
Family
ID=66486525
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910148013.6A Pending CN109773665A (en) | 2019-02-28 | 2019-02-28 | Close the thick pneumatic shot blast machine of wide-angle environment-friendly type and its application method |
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| Country | Link |
|---|---|
| CN (1) | CN109773665A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB923693A (en) * | 1959-03-14 | 1963-04-18 | Bell Intercontinental Corp | Blast finishing machine |
| GB1191154A (en) * | 1966-07-27 | 1970-05-06 | Wheelabrator Corp | Machine and Method for Surface Treatment of Large Articles |
| CN202079504U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Hanger-rotation and rotary-table-autorotation type (pneumatic) shot blasting machine |
| CN105690277A (en) * | 2016-03-10 | 2016-06-22 | 东莞市叁益机械科技有限公司 | Dry type precise automatic sand blasting machine for cleaning of axle and rod type parts |
| CN108032228A (en) * | 2018-01-16 | 2018-05-15 | 青岛弗林斯曼机械制造有限公司 | A kind of crawler-type sand-blasting cleaner |
| CN108942692A (en) * | 2018-08-13 | 2018-12-07 | 湖北三江航天涂装设备工程有限公司 | A kind of wall-mounted sand blasting machine people of anti-adverse environment |
| CN108972360A (en) * | 2018-08-13 | 2018-12-11 | 湖北三江航天涂装设备工程有限公司 | A kind of precision inner wall automatic cleaning machine |
| CN209598983U (en) * | 2019-02-28 | 2019-11-08 | 东营嘉扬精密金属有限公司 | Close the thick pneumatic shot blast machine of wide-angle environment-friendly type |
-
2019
- 2019-02-28 CN CN201910148013.6A patent/CN109773665A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB923693A (en) * | 1959-03-14 | 1963-04-18 | Bell Intercontinental Corp | Blast finishing machine |
| GB1191154A (en) * | 1966-07-27 | 1970-05-06 | Wheelabrator Corp | Machine and Method for Surface Treatment of Large Articles |
| CN202079504U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Hanger-rotation and rotary-table-autorotation type (pneumatic) shot blasting machine |
| CN105690277A (en) * | 2016-03-10 | 2016-06-22 | 东莞市叁益机械科技有限公司 | Dry type precise automatic sand blasting machine for cleaning of axle and rod type parts |
| CN108032228A (en) * | 2018-01-16 | 2018-05-15 | 青岛弗林斯曼机械制造有限公司 | A kind of crawler-type sand-blasting cleaner |
| CN108942692A (en) * | 2018-08-13 | 2018-12-07 | 湖北三江航天涂装设备工程有限公司 | A kind of wall-mounted sand blasting machine people of anti-adverse environment |
| CN108972360A (en) * | 2018-08-13 | 2018-12-11 | 湖北三江航天涂装设备工程有限公司 | A kind of precision inner wall automatic cleaning machine |
| CN209598983U (en) * | 2019-02-28 | 2019-11-08 | 东营嘉扬精密金属有限公司 | Close the thick pneumatic shot blast machine of wide-angle environment-friendly type |
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Application publication date: 20190521 |