CN109764659B - A material drying device - Google Patents
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- CN109764659B CN109764659B CN201910198067.3A CN201910198067A CN109764659B CN 109764659 B CN109764659 B CN 109764659B CN 201910198067 A CN201910198067 A CN 201910198067A CN 109764659 B CN109764659 B CN 109764659B
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- 238000001035 drying Methods 0.000 title claims abstract description 50
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- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000009423 ventilation Methods 0.000 claims abstract description 7
- 238000005485 electric heating Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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Abstract
本发明属于干燥设备技术领域,涉及一种物料干燥装置;其结构包括本体;本体顶部设置有盖体,盖体中央开设有进料口,本体下端右侧开设有出料口;本体底部设置支腿;本体顶部内侧固定设置有内筒体;内筒体内设置有引流装置;引流装置底部通过连接杆与内壁连接;内筒体正下方设置有伞状扩散板,扩散板与旋转轴上端连接,旋转轴与电机连接;电机安装在本体内侧底部;扩散板与电机之间设置有过滤层;过滤层上表面设置有横向搅拌杆;本体左右两侧对称设置有风机、风管和电热块;上侧的风管通过通气孔与气体通道连通设置,下侧的风管穿过本体侧表面与本体内部连通;大大提升了物料干燥均匀程度,并具有快速将物料全部排出的功能。
The invention belongs to the technical field of drying equipment, and relates to a material drying device; its structure includes a main body; A leg; an inner cylinder is fixed on the inner side of the top of the body; a drainage device is arranged in the inner cylinder; the bottom of the drainage device is connected with the inner wall through a connecting rod; The rotating shaft is connected with the motor; the motor is installed at the inner bottom of the body; a filter layer is arranged between the diffuser plate and the motor; the upper surface of the filter layer is provided with a horizontal stirring rod; The air duct on the side communicates with the gas channel through the ventilation hole, and the air duct on the lower side passes through the side surface of the main body and communicates with the inside of the main body; it greatly improves the drying uniformity of the material, and has the function of quickly discharging all the material.
Description
技术领域technical field
本发明属于干燥设备技术领域,涉及一种物料干燥装置。The invention belongs to the technical field of drying equipment, and relates to a material drying device.
背景技术Background technique
干燥设备在化工、药物的生产加工方面被广泛应用,为使生产中的固体原料、产品或半成品便于进一步加工、运输、储存和使用,常常需要将其中所含的湿分去除至规定指标,现有技术中有各种各样的干燥设备。中国专利CN201810663219.8公开了一种化工物料干燥装置,包括外箱体、内筒体、盖板、喷头、驱动电机和物料放置架,所述内筒体转动设置在外箱体的内腔中;所述外箱体的内腔内壁与内筒体的外壁之间形成环形腔;所述内筒体上均布开设有若干与环形腔相连通的喷气管;置于所述内筒体内腔喷气管的端部设置有喷头。本发明结构简单合理,烘干气流通过热风进管通入到环形腔内,之后烘干气流通过喷头吹向物料放置架,能够对物料放置架上的化工物料进行烘干,与此同时,内筒体转动的过程中能够带动喷头绕物料放置架转动,能够实现对物料放置架上物料环绕式烘干效果,烘干效果好,效率高。中国专利CN201811313442.6公开了一种颗粒物料干燥装置,它解决了物料容易过度干燥,腔体内残留物料的技术问题,本发明通过螺旋绞龙与升料管的配合,能够将位于干燥腔体底部的物料提升到干燥腔体顶部,从升料管的上段圆台状管道的底面洒料孔再次落回干燥腔体底部进行循环的干燥处理,出料管与圆台状管道的连接处安装有隔料阀门,圆台状管道的内壁面上设有物料干度感应器,对应每个洒料孔上设置有联动阀门,隔料阀门和联动阀门的开闭状态相反,能够防止过度干燥,提高了干燥质量和干燥效率。在气缸以及伸缩杆的作用下,干燥箱体的左右两端能够在一定幅度内上下摆动,促使物料向干燥腔体中央移动,有利于物料进入升料管内和回收干燥箱体内残留的干燥物料。而现有技术对物料干燥均匀程度还存在一定的缺陷,且不能较好的快速将物料全部排出。Drying equipment is widely used in chemical and pharmaceutical production and processing. In order to facilitate further processing, transportation, storage and use of solid raw materials, products or semi-finished products in production, it is often necessary to remove the moisture contained in them to the specified index. There are various types of drying equipment available in the art. Chinese patent CN201810663219.8 discloses a chemical material drying device, including an outer box, an inner cylinder, a cover plate, a nozzle, a drive motor and a material placement rack, and the inner cylinder is rotatably arranged in the inner cavity of the outer box; An annular cavity is formed between the inner wall of the inner cavity of the outer box body and the outer wall of the inner cylinder body; a plurality of jet pipes communicating with the annular cavity are evenly distributed on the inner cylinder body; The end of the trachea is provided with a nozzle. The structure of the invention is simple and reasonable. The drying airflow is passed into the annular cavity through the hot air inlet pipe, and then the drying airflow is blown to the material placement rack through the nozzle, so that the chemical materials on the material placement rack can be dried. During the rotation of the cylinder, the nozzle can be driven to rotate around the material placement rack, which can achieve a wrap-around drying effect for the materials on the material placement rack, with good drying effect and high efficiency. Chinese patent CN201811313442.6 discloses a granular material drying device, which solves the technical problem that the material is easily over-dried and the material remains in the cavity. The present invention, through the cooperation of the screw auger and the material lifter, can make the drying device at the bottom of the drying cavity possible. The material is lifted to the top of the drying chamber, and then falls back to the bottom of the drying chamber from the sprinkling hole on the bottom surface of the upper section of the truncated truncated pipe in the upper section of the lifting pipe for cyclic drying. The valve, the inner wall of the circular truncated pipe is provided with a material dryness sensor, and each sprinkling hole is provided with a linkage valve. The opening and closing status of the material isolation valve and the linkage valve are opposite, which can prevent excessive drying and improve the drying quality. and drying efficiency. Under the action of the air cylinder and the telescopic rod, the left and right ends of the drying box can swing up and down within a certain range, so that the material moves to the center of the drying cavity, which is conducive to the material entering the lifting pipe and the recovery of the remaining dry materials in the drying box. However, the prior art still has certain defects in the drying uniformity of the materials, and cannot discharge all the materials quickly and well.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术存在的缺点,提出设计一种物料干燥装置,大大提升了物料干燥均匀程度,提高了干燥效率,并具有快速将物料全部排出的功能,操作方便快捷。The purpose of the present invention is to overcome the shortcomings of the prior art, and proposes to design a material drying device, which greatly improves the drying uniformity of the material, improves the drying efficiency, and has the function of quickly discharging all the materials, and the operation is convenient and quick.
为了实现上述目的,本发明涉及的物料干燥装置,其主体结构包括本体、进料口、出料口、支腿;所述的本体为圆柱形桶体,其顶部设置有盖体,盖体中央开设有进料口,本体下端右侧开设有出料口;本体底部固定设置有用于支撑本体的支腿;本体顶部内侧固定设置有内筒体;内筒体为上下开口的倒置圆台形结构,其侧表面包括外壁和内壁,外壁和内壁之间构成气体通道;气体通道顶部设置有用于盖合气体通道的盖板,盖板为圆环结构,其内侧边沿和外侧边沿分别与内壁、外壁一体式连接;盖板上左右两侧均开设有通气孔;气体通道底部为开口结构,用于排出气体;内筒体内设置有引流装置;引流装置底部与连接杆螺栓连接,便于拆装;连接杆的两端分别与内壁固定连接;内筒体正下方设置有伞状扩散板,用于对内筒体中排出的物料进行扩散;扩散板与旋转轴上端连接,旋转轴下端通过联轴器与电机的输出端连接;电机安装在本体内侧底部;扩散板与电机之间设置有过滤层,过滤层中央与旋转轴通过滚动轴承连接;过滤层上表面设置有横向搅拌杆,搅拌杆中央与旋转轴固定连接,搅拌杆上间隔设置有若干个搅拌块,用于加快物料的搅拌;本体左右两侧对称设置有风机、风管和电热块;风机固定安装在本体上;风机的上下位置均设置有风管,风管上均设置有电热块,用于对风管内的空气加热;上侧的风管通过通气孔与气体通道连通设置,下侧的风管穿过本体侧表面与本体内部连通。In order to achieve the above purpose, the main structure of the material drying device involved in the present invention includes a main body, a feeding port, a discharging port, and a supporting leg; the main body is a cylindrical barrel body, and a cover body is arranged on the top of the cover body, and the center of the cover body is A feeding port is provided, and a discharging port is provided on the right side of the lower end of the main body; the bottom of the main body is fixedly provided with legs for supporting the main body; the inner cylinder body is fixedly arranged on the inner side of the top of the main body; Its side surface includes an outer wall and an inner wall, and a gas channel is formed between the outer wall and the inner wall; the top of the gas channel is provided with a cover plate for covering the gas channel, the cover plate is a ring structure, and its inner and outer edges are respectively integrated with the inner wall and the outer wall. There are ventilation holes on the left and right sides of the cover plate; the bottom of the gas channel is an open structure for exhausting gas; a drainage device is arranged in the inner cylinder; the bottom of the drainage device is connected with the connecting rod bolts, which is easy to disassemble; the connecting rod The two ends are respectively fixedly connected to the inner wall; an umbrella-shaped diffuser plate is arranged directly under the inner cylinder to diffuse the materials discharged from the inner cylinder; the diffuser plate is connected to the upper end of the rotating shaft, and the lower end of the rotating shaft is connected with the shaft through a coupling The output end of the motor is connected; the motor is installed on the inner bottom of the body; a filter layer is arranged between the diffuser plate and the motor, and the center of the filter layer and the rotating shaft are connected by rolling bearings; the upper surface of the filter layer is provided with a horizontal stirring rod, and the center of the stirring rod is connected with the rotating shaft Fixed connection, several stirring blocks are arranged at intervals on the stirring rod to speed up the stirring of materials; fans, air ducts and electric heating blocks are symmetrically arranged on the left and right sides of the main body; the fans are fixed on the main body; the upper and lower positions of the fans are provided with The air duct is provided with electric heating blocks for heating the air in the air duct; the upper air duct is connected to the gas channel through the ventilation hole, and the lower air duct passes through the side surface of the body and communicates with the interior of the body.
进一步的,本发明所述的扩散板与旋转轴上端固定连接。Further, the diffuser plate of the present invention is fixedly connected to the upper end of the rotating shaft.
进一步的,本发明所述的引流装置包括引流罩和支架;引流罩与支架固定连接,且位于支架的上方,引流罩用于对物料进行分散引流至内筒体内壁上,然后沿内壁向下滑落;支架包括固定杆、固定座、骨架和支撑架;固定杆底部与连接杆螺栓连接,方便安装和拆卸,固定杆顶部设置有球形手柄;固定杆靠近手柄的一侧固定设置有固定座;固定座的外侧面铰接有骨架;固定座的下方设置有与固定杆螺栓连接的活动座,活动座上端设置有滑块,滑块外侧面包裹有与滑块匹配的外壳;外壳与滑块能够相对转动;外壳的外侧面铰接有支撑架;支撑架与骨架的内侧面铰接。Further, the drainage device of the present invention includes a drainage hood and a bracket; the drainage hood is fixedly connected with the bracket and is located above the bracket, and the drainage hood is used to disperse and drain the material to the inner wall of the inner cylinder, and then downward along the inner wall. Slide down; the bracket includes a fixed rod, a fixed seat, a skeleton and a support frame; the bottom of the fixed rod is connected with the connecting rod bolts, which is convenient for installation and disassembly, and the top of the fixed rod is provided with a ball handle; the side of the fixed rod close to the handle is fixed with a fixed seat; The outer side of the fixed seat is hinged with a frame; the lower part of the fixed seat is provided with a movable seat which is connected with the fixing rod bolt, the upper end of the movable seat is provided with a slider, and the outer side of the slider is wrapped with a casing matching the slider; the outer casing and the slider can be Relative rotation; the outer side of the shell is hinged with a support frame; the support frame is hinged with the inner side of the skeleton.
进一步的,本发明所述的本体侧表面内壁设置有保温层,对本体内部保温。Further, the inner wall of the side surface of the main body according to the present invention is provided with a thermal insulation layer to keep the inside of the main body warm.
进一步的,本发明所述的下侧的风管与本体的连接处密封设置。Further, the connection between the air duct on the lower side and the body according to the present invention is sealed.
与现有技术相比,本发明具有以下优点:本发明采用左右两侧对称设置的风机,通过将加热后的空气从本体顶部和本体侧面通入本体内,对物料进行两次干燥,且空气从气体通道底部再次进入本体内,对降落至扩散板上的物料进行干燥,同时提高了本体1内的温度,提高了干燥效果;采用引流装置和扩散板两次对物料进行扩散,将物料均匀扩散开并进行干燥,提高了物料的干燥均匀程度;加热后的空气从本体侧面通入,使物料自扩散板及降落过程中达到快速干燥的效果;壳体的设置避免了本体内物料的残留,使物料从壳体顶部和背离出料口的一侧顺利滑落至出料口,继而排出;其整体结构设计合理,干燥均匀度高,效果好。Compared with the prior art, the present invention has the following advantages: the present invention adopts fans symmetrically arranged on the left and right sides, and by passing the heated air into the body from the top of the body and the side of the body, the material is dried twice, and the air It enters the body again from the bottom of the gas channel, and dries the material falling on the diffuser plate. At the same time, the temperature in the
附图说明Description of drawings
图1为本发明实施例1的主体结构原理示意图;1 is a schematic diagram of the main structure principle of
图2为本发明实施例1的内筒体结构原理放大图;2 is an enlarged view of the inner cylinder structure principle of
图3为本发明实施例1的引流装置结构原理放大图;3 is an enlarged view of the structural principle of the drainage device according to
图4为本发明实施例1的活动座、滑块、外壳结构原理放大图;4 is an enlarged view of the structure principle of the movable seat, the slider and the casing according to
图5为本发明实施例1的外壳安装在滑块上的结构原理放大图;FIG. 5 is an enlarged view of the structural principle of the housing installed on the slider according to
图6为本发明实施例2的主体结构原理示意图;6 is a schematic diagram of the main structure principle of
图7为本发明实施例2的壳体结构原理放大图;7 is an enlarged view of the housing structure principle of
图8为本发明实施例3的引流装置结构原理放大图;8 is an enlarged view of the structural principle of the drainage device according to
其中,本体1、盖体101、进料口2、出料口3、支腿4、内筒体5、外壁51、内壁52、气体通道53、盖板54、通气孔55、引流装置6、引流罩61、支架62、固定杆63、上固定杆631、下固定杆632、硬质弹簧633、固定座64、骨架65、支撑架66、手柄67、活动座68、滑块69、外壳610、连接杆7、扩散板8、旋转轴9、电机10、过滤层11、搅拌杆12、搅拌块13、风机14、风管15、电热块16、保温层17、壳体18、棱19。Among them, the
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
下面通过具体实施例并结合附图对本发明作进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1-5所示,本实施例所述的物料干燥装置,其主体结构包括本体1、进料口2、出料口3、支腿4;所述的本体1为圆柱形桶体,其顶部设置有盖体101,盖体101中央开设有进料口2,本体1下端右侧开设有出料口3;本体1底部固定设置有用于支撑本体1的支腿4;本体1顶部内侧固定设置有内筒体5;内筒体5为上下开口的倒置圆台形结构,其侧表面包括外壁51和内壁52,外壁51和内壁52之间构成气体通道53;气体通道53顶部设置有用于盖合气体通道53的盖板54,盖板54为圆环结构,其内侧边沿和外侧边沿分别与内壁52、外壁51一体式连接;盖板54上左右两侧均开设有通气孔55;气体通道53底部为开口结构,用于排出气体;内筒体5内设置有引流装置6;引流装置6底部与连接杆7螺栓连接,便于拆装;连接杆7的两端分别与内壁52固定连接;内筒体5正下方设置有伞状扩散板8,用于对内筒体1中排出的物料进行扩散;扩散板8与旋转轴9上端连接,旋转轴9下端通过联轴器与电机10的输出端连接;电机10安装在本体1内侧底部;扩散板8与电机10之间设置有过滤层11,过滤层11中央与旋转轴9通过滚动轴承连接;过滤层11上表面设置有横向搅拌杆12,搅拌杆12中央与旋转轴9固定连接,搅拌杆12上间隔设置有若干个搅拌块13,用于加快物料的搅拌;本体1左右两侧对称设置有风机14、风管15和电热块16;风机14固定安装在本体1上;风机14的上下位置均设置有风管15,风管15上均设置有电热块16,用于对风管15内的空气加热;上侧的风管15通过通气孔55与气体通道53连通设置,下侧的风管15穿过本体1侧表面与本体1内部连通。As shown in Figures 1-5, the main structure of the material drying device described in this embodiment includes a
本实施例所述的扩散板8与旋转轴9上端固定连接。The
本实施例所述的引流装置6包括引流罩61和支架62;引流罩61与支架62固定连接,且位于支架62的上方,引流罩61用于对物料进行分散引流至内筒体5内壁52上,然后沿内壁52向下滑落;支架62包括固定杆63、固定座64、骨架65和支撑架66;固定杆63底部与连接杆7螺栓连接,方便安装和拆卸,固定杆63顶部设置有球形手柄67;固定杆63靠近手柄67的一侧固定设置有固定座64;固定座64的外侧面铰接有骨架65;固定座64的下方设置有与固定杆63螺栓连接的活动座68,活动座68上端设置有滑块69,滑块69外侧面包裹有与滑块69匹配的外壳610;外壳610与滑块69能够相对转动;外壳610的外侧面铰接有支撑架66;支撑架66与骨架65的内侧面铰接。The
本实施例所述的本体1侧表面内壁设置有保温层17,对本体1内部保温。In this embodiment, the inner wall of the side surface of the
本实施例所述的下侧的风管15与本体1的连接处密封设置。The connection between the
本实施例在使用时,根据需要,通过旋转活动座68,调整支架6的开合程度,调整好后,打开盖体101,将整个引流装置6底部螺纹连接在连接杆7上,并盖上盖体101;打开风机将物料由进料口2投入,物料通过进料口2进入内筒体5,物料经内筒体5内的引流罩61分散引流后经内筒体5内壁52留下,在风机14和电热块16的作用下,空气经过电热块16加热后进经上侧的风管15进入气体通道53,从而对由内壁52滑落下来的物料进行初步干燥,且加热后的空气从气体通道53下部进入本体1内,再次对物料进行干燥,提高本体1内的干燥效果;初步加热后的物料降落至扩散板8上再次进行扩散后降落至过滤层11,空气经过电热块16加热后进经下侧的风管15进入本体1内,对本体1内的物料再次进行干燥,特别是对经扩散板8扩散后降落过程中的物料干燥,有效提高了干燥效果,同时,电机10带动扩散板8和搅拌杆12旋转,根据实际需要,可以调整电机10的转速,扩散板8旋转有利于物料的扩散和降落,搅拌杆12上设有搅拌块13,使物料得到充分搅拌,同时加快了物料过滤速度和效果;物料经过滤掉杂质后在本体1底部倾斜设置的作用下,顺利经出料口3排出,完成物料的干燥。When this embodiment is in use, the opening and closing degree of the
实施例2:Example 2:
如图6-7所示,本实施例所述的物料干燥装置,其主体结构与实施例1相同,其中,所述的本体1底部沿远离出料口3的一端向出料口3自上而下倾斜设置,用于加快物料从出料口排出。As shown in Figures 6-7, the main structure of the material drying device described in this embodiment is the same as that of
本实施例所述的电机10外周设置有壳体18;壳体18为三棱柱结构,其下端与本体1底面可拆卸式连接;壳体18上表面与本体1底面平行设置,有利于物料落下,并由出料口3排出;壳体18上表面与旋转轴9通过滚动轴承连接;壳体18的最高棱19位于左侧,能够防止壳体18阻挡物料的排出,方便物料顺利滑至出料口3;壳体18用于防止物料直接落至电机10上,起到保护电机10的作用,同时,又能够防止物料被壳体18挡住,又避免了不设置壳体18时,物料被电机10挡住而残留的弊端,有利于将物料全部从本体1内排出。The outer periphery of the
实施例3:Example 3:
如图8所示,本实施例所述的物料干燥装置,其主体结构与实施例1相同,其中,所述的固定杆63包括上固定杆631和下固定杆632,上固定杆631和下固定杆632之间通过硬质弹簧633连接,硬质弹簧633位于活动座68的下方,当物料落至引流罩61上时,起到缓冲的作用。As shown in FIG. 8 , the main structure of the material drying device described in this embodiment is the same as that of
实施例4:Example 4:
本实施例所述的物料干燥装置,其主体结构与实施例1相同,其中,所述的扩散板8与旋转轴9上端相对转动式连接,旋转轴9转动不会带动扩散板8转动,此时,物料由扩散板8扩散后降落至过滤层11上,经搅拌杆12搅拌,使物料得到充分搅拌,同时加快了物料过滤速度和效果。The main structure of the material drying device described in this embodiment is the same as that of
上述具体实施方式仅是本发明的具体个案,本发明的专利保护范围包括但不限于上述具体实施方式的产品形态和式样,任何符合本发明权利要求书且任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应落入本发明的专利保护范围。The above-mentioned specific embodiments are only specific cases of the present invention, and the scope of patent protection of the present invention includes but is not limited to the product forms and styles of the above-mentioned specific embodiments. Appropriate changes or modifications made shall fall within the scope of patent protection of the present invention.
Claims (7)
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