CN109761182A - A kind of weighing detection method that big infusion glass bottle is filling - Google Patents
A kind of weighing detection method that big infusion glass bottle is filling Download PDFInfo
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- CN109761182A CN109761182A CN201910102694.2A CN201910102694A CN109761182A CN 109761182 A CN109761182 A CN 109761182A CN 201910102694 A CN201910102694 A CN 201910102694A CN 109761182 A CN109761182 A CN 109761182A
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Abstract
The invention discloses a kind of weighing detection method that big infusion glass bottle is filling, bottle is sent to weighing area, carries out weighing detection to bottle in weighing area, weighing detection includes full name re-detection and/or single weighing detection；Full name re-detection is used after when filling production operates normally, and is spaced the single weighing detection of insertion.It can either guarantee the precision of detection, while detection is also extremely simple, entire detection process only needs to use a small amount of weighing sensor, and a weighing sensor can correspond to the bottle of multiple stations.The present invention is applied to Canning Technique field.
Description
Technical field
The present invention relates to Canning Technique fields, and in particular to a kind of weighing detection method that big infusion glass bottle is filling.
Background technique
When infusion filling, often filling amount is big, and required precision is low, but also has buffer tank pressure influence of fluctuations filling amount
Situation exists.It is filling to more acurrate progress, it is necessary to weigh when filling, but if each filling position is weighed, to increase
Filling head number is added just to need to increase the quantity of title, it is not only at high cost, also reduce production efficiency.
CN201210378921.2 discloses a kind of high-precision nothing left drop numerical control glue-pouring device, by conveyer belt, isolation rotating plate,
Surge chamber, piston, check valve, flow control valve, weighing sensor, weighing sensor control panel, filling bottle control-rod and solid
Determine conduit composition；Check valve is connected to the import of surge chamber side, and the lower end of surge chamber is connected with flow control valve, surge chamber
Top be equipped with piston；The weighing sensor is fixed on weighing sensor control panel, and conveyer belt is adjacent with weighing sensor
Setting.
It is corresponded in weighing sensor and weighing station quantity in technical solution disclosed in above-mentioned documents, weighing passes
Sensor setting quantity is excessive, and weighing detection is excessively cumbersome.
Summary of the invention
There is provided a kind of weighing detection method that big infusion glass bottle is filling, the method letters of detection for the main object of the present invention
List, detection is accurate, can greatly reduce the dosage of weighing sensor.
To achieve the goals above, the invention discloses a kind of weighing detection method that big infusion glass bottle is filling, bottle quilts
It is transmitted to weighing area, weighing detection is carried out to bottle in weighing area, weighing detection includes full name re-detection and/or single title
Re-detection；
Full name re-detection the following steps are included:
S1；After N number of old soldi is sent to weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；
S2: N number of old soldi in step S1 is all filling, after filling, N number of bottle is weighed up by weighing sensor
Total weight M1；
S3: being (M by the weight that single bottle filling liquid is calculated in program1-M0)/N, and judge the filling of each bottle
Whether liquid has exceeded the upper limit or lower limit；
Single weighing detection the following steps are included:
After A1:N old soldi is transferred into weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；
A2: the old soldi in step A1 is filling, after filling, the total weight G of N number of bottle is weighed up by weighing sensor1；
A3: step A2 is repeated, N number of total weight: G is successively obtained1......Gn；
A4: the weight of each bottle filling liquid is obtained successively by logic and operation are as follows: (G1-M0)、......(Gn-Gn-1),
And judges and judge whether the filling liquid of each bottle has exceeded the upper limit or lower limit；
Filling production uses full name re-detection after operating normally, and is spaced the single weighing detection of insertion.
Further improved, in step S3, the weight of bottle filling liquid issues alarm signal when being more than the upper limit or lower limit.
Further improved, filling production begins with single weighing detection.
Further improved, filling production is detected after breaking down using single weighing.
It is further improved, the quantity of the weighing area be it is multiple, each weighing area is equipped with an auger and weighing
Sensor, the old soldi are sent to weighing area by auger；The old soldi of the weighing area passes through a bulking system
It is filling.
Compared with prior art, technical solution of the present invention the utility model has the advantages that
1, it is transferred into weighing area before one group of old soldi is filling, is filled in weighing area for one group with N number of old soldi
Dress weighing, while carrying out filling.
Wherein filling detection includes full name re-detection, and full name re-detection is to weigh up N first to as unit of N number of old soldi
The gross mass M of a old soldi0, it is then filling to N number of old soldi, the gross mass M of N number of bottle is weighed up after filling1, finally obtain
The weight of single bottle filling liquid, and judge whether the filling liquid of each bottle has exceeded the upper limit or lower limit, it can detecte out in this way
The case where causing loading amount integrally to fluctuate due to liquid feeding end liquid level is unstable or pressure transient etc. when filling.
Single weighing detection as unit of N number of bottle, can also weigh up the gross mass M of N number of old soldi first0, successively to each
Old soldi is filling, weighs after every filling bottle, weighing obtains G after the first bottle filling1, successively obtain N number of gross weight
Amount: G1......Gn；The weight of each bottle filling liquid is obtained by logic and operation, and judges whether the filling liquid of each bottle surpasses
The upper limit or lower limit are gone out.Whether the loading amount of single weighing detection each filling head when being used to detect filling stable, and by weighing up
As a result loading amount is calibrated.
Full name re-detection is used after when filling production operates normally, and is spaced the single weighing detection of insertion.It can either guarantee
The precision of detection, while detection is also extremely simple, entire detection process only needs to use a small amount of weighing sensor, a weighing
Sensor can correspond to the bottle of multiple stations.
2, due to when normal filling production operates normally error rate it is generally lower, when filling production normal operation after mainly adopt
With full name re-detection, when full name re-detection, the weight of bottle filling liquid issues alarm signal when being more than the upper limit or lower limit, mentions
Awake staff's maintenance shut-downs, are effectively guaranteed the quality of filling production.And it when filling production starts and filling produces
Be all made of single weighing detection after existing failure, can guarantee in time to debug bulking system in this way, guarantee it is filling it is smooth into
Row.
3, old soldi of the invention is sent to weighing area by auger, auger be driven it is relatively stable when old soldi, and
It can guarantee that spacing is uniform between each bottle to bottle orientation.Multiple, multiple weighings can be set in weighing area of the invention
Region is respectively provided with an auger and a weighing sensor, and each weighing area can share a bulking system, reduce filling
The dosage of system reduces the occupancy in space.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field
Those of ordinary skill's every other embodiment obtained without creative efforts, belongs to guarantor of the present invention
The range of shield.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention
In explaining relative positional relationship, motion conditions etc. between component each under a certain particular pose, if the particular pose occurs
When change, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, and cannot understand
For its relative importance of indication or suggestion or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " first ",
The feature of " second " can explicitly or implicitly include at least one of the features.In the description of the present invention, " multiple " contain
Justice be it is at least two, such as three etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " connection ", " fixation " etc. shall be understood in a broad sense,
For example, " fixation " may be a fixed connection, it may be a detachable connection, or integral；It can be mechanical connection, it can also be with
It is electrical connection；It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary
Or the interaction relationship of two elements, unless otherwise restricted clearly.For the ordinary skill in the art, may be used
To understand the concrete meaning of above-mentioned term in the present invention as the case may be.
It in addition, the technical solution between each embodiment of the present invention can be combined with each other, but must be general with this field
Based on logical technical staff can be realized, this will be understood that when the combination of technical solution appearance is conflicting or cannot achieve
The combination of kind of technical solution is not present, also not the present invention claims protection scope within.
A kind of weighing detection method that big infusion glass bottle is filling, bottle is sent to weighing area, in weighing area to bottle
Son carries out weighing detection, and weighing detection includes full name re-detection and/or single weighing detection；
Full name re-detection the following steps are included:
S1；After N number of old soldi is sent to weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；N
For positive integer, such as 1,2,3,4,5,6,7......, the numerical value of N is 7 in the present embodiment.
S2: N number of old soldi in step S1 is all filling, after filling, N number of bottle is weighed up by weighing sensor
Total weight M1；
S3: being (M by the weight that single bottle filling liquid is calculated in program1-M0)/N, and judge the filling of each bottle
Whether liquid has exceeded the upper limit or lower limit；Therefore, when full name re-detection, in the present embodiment, the filling liquid weight of each bottle is
(M1-M0)/7。
Single weighing detection the following steps are included:
After A1:N old soldi is transferred into weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；
A2: the old soldi in step A1 is filling, after filling, the total weight G of N number of bottle is weighed up by weighing sensor1；
A3: step A2 is repeated, N number of total weight: G is successively obtained1......Gn；
A4: the weight of each bottle filling liquid is obtained successively by logic and operation are as follows: (G1-M0)、......(Gn-Gn-1),
And judges and judge whether the filling liquid of each bottle has exceeded the upper limit or lower limit；When single weighing detection, in the present embodiment, respectively
The filling liquid weight of bottle is successively are as follows: G1-M0、G2-G1、G3-G2、G4-G3、G5-G4、G6-G5、G7-G6。
Filling production uses full name re-detection after operating normally, and is spaced the single weighing detection of insertion, when filling production, generally
It is all continuous filling bottle up to ten thousand, and glass bottle filling accuracy requirement of being infused greatly is not high, thus, disclosed in the present embodiment
Detection method of weighing production filling for glass bottle of being infused greatly is particularly useful.When the negligible amounts of the infusion filling production of glass bottle greatly, fill
There is no failures after dress production operates normally, then can be not inserted into single weighing detection；When the filling production of glass bottle of being infused greatly
Quantity is more, and filling production is often broken down after operating normally, then needs to be spaced the single weighing detection of insertion.
In step S3, the weight of bottle filling liquid issues alarm signal when being more than the upper limit or lower limit, and alarm signal is sent to
After control system, alarm signal is converted voice prompting by control system or warning lamp is alarmed, and staff is prompted to handle in time
Failure.
Filling production begins with single weighing detection, when filling beginning, generally requires to be adjusted by single weighing detection
Examination can mainly use full name re-detection after debugging is good.
Filling production is detected after breaking down using single weighing, and single weighing detection has preferably relative to full name re-detection
Detection accuracy, but it is time-consuming more, but it is large quantities of to use single weighing detection to occur when can be to avoid filling production after failure
Measure filling the phenomenon that scrapping.
Since error rate is generally lower when normal filling production operates normally, when filling production normal operation after mainly use
Full name re-detection, when full name re-detection, the weight of bottle filling liquid issues alarm signal when being more than the upper limit or lower limit, reminds
The quality of filling production is effectively guaranteed in staff's maintenance shut-downs.And filling production start when and filling production appearance
It is all made of single weighing detection after failure, can guarantee in time to debug bulking system in this way, guarantee filling go on smoothly.
The quantity of the weighing area be it is multiple, each weighing area be equipped with an auger and weighing sensor, the sky
Bottle is sent to weighing area by auger；The old soldi of the weighing area is filling by a bulking system.Old soldi
It can be sent to weighing area by other transmission devices, it is relatively stable when using auger transmission old soldi, and can be to bottle
Son positioning, guarantees that spacing is uniform between each bottle.Weighing area of the invention can be set multiple, and multiple weighing areas are all provided with
An auger and a weighing sensor are set, each weighing area can share a bulking system, reduce the use of bulking system
Amount, reduces the occupancy in space.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the inventive concept of invention, using equivalent structure transformation made by description of the invention, or directly/it is used in other phases indirectly
The technical field of pass is included in scope of patent protection of the invention.
Claims (5)
1. a kind of weighing detection method that big infusion glass bottle is filling, which is characterized in that bottle is sent to weighing area, is weighing
Region carries out weighing detection to bottle, and weighing detection includes full name re-detection and/or single weighing detection；
Full name re-detection the following steps are included:
S1；After N number of old soldi is sent to weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；
S2: N number of old soldi in step S1 is all filling, after filling, the total weight of N number of bottle is weighed up by weighing sensor
M1；
S3: being (M by the weight that single bottle filling liquid is calculated in program1-M0)/N, and judge that the filling liquid of each bottle is
It is no to have exceeded the upper limit or lower limit；
Single weighing detection the following steps are included:
After A1:N old soldi is sent to weighing area, the total weight M of N number of empty bottle is weighed up by weighing sensor0；
A2: the old soldi in step A1 is filling, after filling, the total weight G of N number of bottle is weighed up by weighing sensor1；
A3: step A2 is repeated, N number of total weight: G is successively obtained1......Gn；
A4: the weight of each bottle filling liquid is obtained successively by logic and operation are as follows: (G1-M0)、......(Gn-Gn-1), and sentence
Whether the filling liquid of each bottle of breaking has exceeded the upper limit or lower limit；
Filling production uses full name re-detection after operating normally, and is spaced the single weighing detection of insertion.
2. the filling weighing detection method of big infusion glass bottle according to claim 1, which is characterized in that in step S3, bottle
The weight of the filling liquid of son issues alarm signal when being more than the upper limit or lower limit.
3. the filling weighing detection method of big infusion glass bottle according to claim 1, which is characterized in that filling production starts
The mono- weighing detection of Shi Caiyong.
4. the filling weighing detection method of big infusion glass bottle according to claim 1, which is characterized in that filling production occurs
Using single weighing detection after failure.
5. the filling weighing detection method of big infusion glass bottle according to claim 1, which is characterized in that the weighing area
Quantity be it is multiple, each weighing area is equipped with an auger and weighing sensor, and the old soldi is sent to title by auger
Weight region；The old soldi of the weighing area is filling by a bulking system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910102694.2A CN109761182B (en) | 2019-02-01 | 2019-02-01 | Weighing detection method for filling large infusion glass bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910102694.2A CN109761182B (en) | 2019-02-01 | 2019-02-01 | Weighing detection method for filling large infusion glass bottle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109761182A true CN109761182A (en) | 2019-05-17 |
| CN109761182B CN109761182B (en) | 2021-04-06 |
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ID=66454659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910102694.2A Active CN109761182B (en) | 2019-02-01 | 2019-02-01 | Weighing detection method for filling large infusion glass bottle |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201337661Y (en) * | 2008-12-05 | 2009-11-04 | 上海恒谊制药设备有限公司 | Capsule filling-amount detector |
| CN101746699A (en) * | 2008-12-22 | 2010-06-23 | 金坛市晨光轻工机械有限公司 | Weighing device for in-line filler |
| CN101798050A (en) * | 2009-02-10 | 2010-08-11 | 金坛市晨光轻工机械有限公司 | High-precision weighing filling machine |
| US20110147097A1 (en) * | 2009-12-17 | 2011-06-23 | Mettler-Toledo, Inc. | Intermittent motion checkweigher with offset product pockets |
| CN102320544A (en) * | 2011-08-05 | 2012-01-18 | 楚天科技股份有限公司 | On-line automatic weighing system for filling and sealing of bottle container |
| CN203112478U (en) * | 2013-03-04 | 2013-08-07 | 黄龙生 | High-precision filling and weight checking integrated system |
| CN106644000A (en) * | 2016-10-10 | 2017-05-10 | 赛摩电气股份有限公司 | High-precision weighing scale and weighing method thereof |
-
2019
- 2019-02-01 CN CN201910102694.2A patent/CN109761182B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201337661Y (en) * | 2008-12-05 | 2009-11-04 | 上海恒谊制药设备有限公司 | Capsule filling-amount detector |
| CN101746699A (en) * | 2008-12-22 | 2010-06-23 | 金坛市晨光轻工机械有限公司 | Weighing device for in-line filler |
| CN101798050A (en) * | 2009-02-10 | 2010-08-11 | 金坛市晨光轻工机械有限公司 | High-precision weighing filling machine |
| US20110147097A1 (en) * | 2009-12-17 | 2011-06-23 | Mettler-Toledo, Inc. | Intermittent motion checkweigher with offset product pockets |
| CN102320544A (en) * | 2011-08-05 | 2012-01-18 | 楚天科技股份有限公司 | On-line automatic weighing system for filling and sealing of bottle container |
| CN203112478U (en) * | 2013-03-04 | 2013-08-07 | 黄龙生 | High-precision filling and weight checking integrated system |
| CN106644000A (en) * | 2016-10-10 | 2017-05-10 | 赛摩电气股份有限公司 | High-precision weighing scale and weighing method thereof |
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| Publication number | Publication date |
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| CN109761182B (en) | 2021-04-06 |
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