CN102320544A - On-line automatic weighing system for filling and sealing of bottle container - Google Patents
On-line automatic weighing system for filling and sealing of bottle container Download PDFInfo
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- CN102320544A CN102320544A CN201110223997A CN201110223997A CN102320544A CN 102320544 A CN102320544 A CN 102320544A CN 201110223997 A CN201110223997 A CN 201110223997A CN 201110223997 A CN201110223997 A CN 201110223997A CN 102320544 A CN102320544 A CN 102320544A
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Abstract
The invention discloses an on-line automatic weighing system for filling and sealing of bottle containers, which comprises a control assembly, an empty bottle weighing assembly arranged in front of a filling station, and a post-filling weighing assembly arranged between the filling station and a plugging station; the control assembly determines whether the filling is qualified according to the difference between the weights detected by the empty bottle weighing assembly and the post-filling weighing assembly. The invention has high automaticity, high detection precision, and can realize on-line real-time monitoring.
Description
Technical field
The present invention is mainly concerned with food, medical packaging apparatus field, refers in particular to a kind of online weighing system when being applicable to bottle type container embedding operation.
Background technology
In the prior art, on the embedding manufacturing line of bottle type container, often need whether put in place and detect, to guarantee filling quality the can amount.With the antibiotic bottle is example, and conventional method of inspection is: 1. according to vacuum adsorption principle, through thumb wheel mechanism antibiotic bottle is extracted from defeated bottle piece; 2. after thumb wheel turns an angle bottle is sent on the load-transfer device; 3. load-transfer device takes out through artificial after bottle is sent to the hood exit again; 4. judge through the outer check weighing apparatus measures of machine whether loading amount is qualified at last.
Find through practice, behind the employing said method, not enough below existing: 1. whether qualified no matter inspect the result by random samples, all can waste a certain amount of soup; 2. can only take out sampling observation appearance bottle by manual work, very difficult assurance is inspected by random samples at regular time and quantity; 3. hood can not seal, and the environment in the hood more or less is affected, and particularly the cRABS environmental requirement is higher, and the embedding district will isolate with the external world fully; 4. the bottle weight of same specification also has difference, must cause check weighing accurate inadequately; 5. can't judge clearly when the nonconformity loading amount occurring that the can problem still is a bottle weight difference problem; 6. the station of back still has the part bottle to jump a queue when inspecting out improper loading amount by random samples, can't in time choose, and it is unclear to cause confusion; 7. individual other filling pump filling amount will not shut down maintenance on time can influence production capacity; 8. there is human element in check weighing, possible omission or erroneous judgement.
Can know through analyzing, make above-mentioned deficiency and be because: 1. the PLC program is not set realizes that automation controls; 2. do not have empty bottle check weighing station, inspect operation by random samples after only filling the nitrogen can, do not consider the otherness of empty bottle; 3. rejecting mechanism is not set comes separately certified products and non-certified products; 4. high-precision LOAD CELLS is not installed in hood.
Summary of the invention
The technical matters that the present invention will solve just is: to the technical matters that prior art exists, the present invention provides that a kind of degree of automation is high, accuracy of detection is high, can realize that the bottle type container embedding of online in real time monitoring uses online automatic weighing system.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
Online automatic weighing system is used in a kind of bottle type container embedding; Comprise control assembly and be arranged in empty bottle before the can station weigh assembly, be arranged in the can station and the can between the station of jumping a queue after the assembly of weighing, said control assembly judges according to the weigh weight difference that component detection arrives of weighing after assembly and the can of empty bottle whether can qualified.
As further improvement of the present invention:
The weigh assembly of weighing after assembly and the can of said empty bottle includes the thumb wheel that cooperates with defeated bottle line and LOAD CELLS, block mechanism; One section of said thumb wheel excircle is provided with the more than one allocating slot portion that is used for transmitting bottle; Said block mechanism is installed on thumb wheel and the cooperation place of failing the bottle line; Said LOAD CELLS is arranged in the below of thumb wheel cylindrical side Monday, and the top of said LOAD CELLS is provided with the supporting plate that is used for supporting bottle, and said supporting plate links to each other with the drive end of up-down actuator.
The top of said LOAD CELLS is provided with and cooperates the pallet that is used for supporting bottle with supporting plate.
Said up-down actuator is the duplex cylinder.
The side of said thumb wheel excircle is provided with barrier.
The said station of jumping a queue is rejected through bottle outlet thumb wheel assembly and and is connect the dish assembly and link to each other, said rejecting connect that the dish assembly links to each other with control assembly and the station of will jumping a queue on inferior-quality bottle rejecting export.
Compared with prior art, the invention has the advantages that:
1. online automatic weighing system is used in bottle type container embedding of the present invention, and sampling observation automatically, automatic sense weight and Intelligent Recognition can be set at regular time and quantity; Can improve accuracy of detection, in case of necessity the also amount of filling compensation automatically.Glass bottle before and after the can each check weighing once, both differences are clean can amount, could guarantee that like this accuracy of detection does not receive bottle heavy error and influences.
2. online automatic weighing system is used in bottle type container embedding of the present invention, can also separate loading amount certified products and non-certified products automatically, guarantees product design; Simultaneously, in the process of jumping a queue, according to the result who weighs, can avoid the waste of soup and plug, the bottle that the filling amount exceeds standard can be accomplished not jump a queue.
3. online automatic weighing system is used in bottle type container embedding of the present invention; Degree of automation is high, helps improving output, does not destroy the laminar flow environment in can district in the osed top hood in the detection to greatest extent; Full Fu and the control of pneumatic components and parts help manual debugging and operation.In the sampling observation process, do not influence the main frame ordinary production, the certified products after the sampling observation can normally flow into and produce on the line, avoid unnecessary waste; The LOAD CELLS parts are not to be fixed on the frame but directly to be fixed on the ground, avoid receiving the influence of frame vibration and reduce survey precision.
4. online automatic weighing system is used in bottle type container embedding of the present invention; Bottle type container check weighing process is all accomplished through moving up and down of supporting plate; The bottle of bottle type container is not directly to slide on the pallet end, makes high-precision LOAD CELLS avoid receiving lateral forces and influences its measuring accuracy.
Description of drawings
Fig. 1 is the structural representation of the present invention in concrete application example;
Fig. 2 is the weigh plan structure scheme drawing of assembly of hollow bottle of the present invention;
Fig. 3 is the weigh main TV structure scheme drawing of assembly of hollow bottle of the present invention;
Fig. 4 is that LOAD CELLS is in non-scheme drawing of weighing during state among the present invention;
Fig. 5 is that LOAD CELLS is in the scheme drawing when weighing state among the present invention;
Fig. 6 is a workflow scheme drawing of the present invention.
Marginal data:
1, advances a bottle thumb wheel assembly; 2, the empty bottle assembly of weighing; 3, the assembly of weighing after the can; 4, the station of jumping a queue; 5, bottle outlet thumb wheel assembly; 6, rejecting connects the dish assembly; 7, defeated bottle line; 701, defeated bottle piece; 8, left barrier; 9, right barrier; 10, thumb wheel; 11, LOAD CELLS; 12, block mechanism; 13, supporting plate; 14, up-down actuator; 15, allocating slot portion; 16, pallet; 17, can station.
The specific embodiment
Below will combine Figure of description and specific embodiment that the present invention is explained further details.
As shown in Figure 1; Online automatic weighing system is used in bottle type container embedding of the present invention; Comprise control assembly and be arranged in empty bottle before the can station 17 weigh assembly 2, be arranged in can station 17 with the can of jumping a queue between the station 4 after the assembly 3 of weighing, control assembly judges according to the weigh assembly 3 detected weight differences of weighing after assembly 2 and the can of empty bottle whether can qualified.Carry out having improved survey precision greatly after weight detecting judges through differential technique.And whole assembly and the embedding line of weighing organically combines, and can be completely enclosed within the hood, realizes sealing, online, real time job, do not influence the precision of weighing measurement at all.
In the present embodiment; Like Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, weigh weigh after assembly 2 and the can structure of assembly 3 of empty bottle is identical, is example with the empty bottle assembly 2 of weighing; It comprises the thumb wheel 10 that cooperates with defeated bottle line 7 and LOAD CELLS 11, block mechanism 12; Defeated bottle line 7 is provided with the defeated bottle piece 701 that is used for carrying bottle, and one section of thumb wheel 10 excircles is provided with the more than one allocating slot portion 15 that is used for transmitting bottle, and all the other sections then are level and smooth cambered surface.Block mechanism 12 is installed on thumb wheel 10 and the cooperation place of failing bottle line 7, and block mechanism 12 can adopt the air-cylinder type block mechanism, block through the telescopic band of cylinder and moves to suitable position.LOAD CELLS 11 is arranged in the below of thumb wheel 10 cylindrical sides Monday, and the top of LOAD CELLS 11 is provided with the supporting plate 13 that is used for supporting bottle, and supporting plate 13 links to each other with the drive end of up-down actuator 14.The top of LOAD CELLS 11 is provided with supporting plate 13 and cooperates the pallet 16 that is used for supporting bottle, and supporting plate 13 is under the driving of up-down actuator 14, and when dropping to certain position, bottle will drop down onto on the supporting plate 13.Up-down actuator 14 can adopt the duplex cylinder.The side of thumb wheel 10 excircles is provided with barrier, and this barrier comprises left barrier 8 and right barrier 9 in the present embodiment.
In the present embodiment; Referring to Fig. 1; The station 4 of jumping a queue is rejected through bottle outlet thumb wheel assembly 5 and and is connect dish assembly 6 and link to each other, rejects to connect that dish assembly 6 links to each other with control assembly and whether qualifiedly instruct the inferior-quality bottle rejecting of will jumping a queue on the station 4 to export according to what control assembly sent.
Referring to Fig. 1 and shown in Figure 6, working process of the present invention is:
1, bottle is through on the defeated bottle piece 701 that advances bottle thumb wheel assembly 1 and get into defeated bottle line 7, and is installed in into the electric eye at bottle thumb wheel assembly 1 place and writes down item.
2, bottle at first gets into the empty bottle assembly 2 of weighing.When block mechanism 12 moved down into extreme lower position, continuous four bottles were adsorbed on the thumb wheel 10 of rotation and have changed sense of motion, got into right barrier 9 cooresponding tracks till arriving supporting plate 13 cooresponding detection positions.At this moment, block mechanism 12 is got back to the initial position, and thumb wheel 10 revolution certain angles make bottle outer surface break away from the allocating slot portion 15 of thumb wheel 10 simultaneously.
3, up-down actuator 14 drives supporting plate 13 and moves down 5mm, and the pallet 16 that be fixed on the LOAD CELLS 11 this moment exceeds supporting plate 13 2mm, and bottle body bottom just drops on the rib of pallet 16 naturally.
4, treat to begin to detect after bottle pauses steadily, write down the weight of empty bottle; The rest may be inferred; After the measurement of accomplishing four bottle weight, up-down actuator 14 drives on the supporting plate 13 and moves 5mm, and this moment, thumb wheel 10 drive bottles got into left barrier 8 cooresponding tracks; Block mechanism 12 moves down into extreme lower position; After treating that four bottles behind the check weighing get into the defeated bottle piece 701 of defeated bottle line 7 fully, block mechanism 12 is got back to the initial position, guarantees that the bottle on the defeated bottle piece 701 can normally move.
5, the assembly 3 of after the bottle after the filling components can on the can station 17 gets into can, weighing; Step 2, step 3, step 4 above repeating, the heavy detection of bottle after the completion can.Automatic Program in the control assembly (PLC) can judge whether clean can amount meets the standard that has been provided with after calculating cooresponding bottle method of double differences value.In case of necessity, can also pass through compensation technique, filling components is adjusted in real time, realize online, real-time adjustment.
6, bottle gets in order the adding in the plug assembly of station 4 of jumping a queue and jumps a queue, and under the control of control assembly, to not being inconsistent the can measuring bottle body of standard, procedure auto-control is not jumped a queue.
Whether the electric eye that 7, is installed in bottle outlet thumb wheel assembly 5 places is discerned bottle automatically and has been jumped a queue or jump a queue not in place.
8, the procedure auto-control in the control assembly (PLC) is rejected and is connect the selection of moving towards that dish assembly 6 is accomplished certified products and non-certified products.
Below only be preferred implementation of the present invention, protection scope of the present invention also not only is confined to the foregoing description, and all technical schemes that belongs under the thinking of the present invention all belong to protection scope of the present invention.Should be pointed out that for those skilled in the art some improvement and retouching not breaking away under the principle of the invention prerequisite should be regarded as protection scope of the present invention.
Claims (6)
1. online automatic weighing system is used in a bottle type container embedding; It is characterized in that: comprise control assembly and be arranged in can station (17) empty bottle before weigh assembly (2), be arranged in the assembly (3) of weighing after the can between can station (17) and the station of jumping a queue (4), said control assembly judges according to the weigh detected weight difference of assembly (3) of weighing after assembly (2) and the can of empty bottle whether can qualified.
2. online automatic weighing system is used in bottle type container embedding according to claim 1; It is characterized in that: said empty bottle assembly (3) includes and defeated bottle line (7) cooperates thumb wheel (10) and LOAD CELLS (11), the block mechanism (12) of weighing after assembly (2) and the can of weighing; One section of said thumb wheel (10) excircle is provided with the more than one allocating slot portion (15) that is used for transmitting bottle; Said block mechanism (12) is installed on thumb wheel (10) and the cooperation place of failing bottle line (7); Said LOAD CELLS (11) is arranged in the below of thumb wheel (10) cylindrical side Monday; The top of said LOAD CELLS (11) is provided with the supporting plate (13) that is used for supporting bottle, and said supporting plate (13) links to each other with the drive end of up-down actuator (14).
3. online automatic weighing system is used in bottle type container embedding according to claim 2, it is characterized in that: the top of said LOAD CELLS (11) is provided with and cooperates the pallet (16) that is used for supporting bottle with supporting plate (13).
4. online automatic weighing system is used in bottle type container embedding according to claim 2, it is characterized in that: said up-down actuator (14) is the duplex cylinder.
5. online automatic weighing system is used in bottle type container embedding according to claim 2, it is characterized in that: the side of said thumb wheel (10) excircle is provided with barrier.
6. use online automatic weighing system according to any described bottle type container embedding in the claim 1～5; It is characterized in that: the said station of jumping a queue (4) is rejected through bottle outlet thumb wheel assembly (5) and and is connect dish assembly (6) and link to each other, and said rejecting connects that dish assembly (6) links to each other with control assembly and the completion inferior-quality bottle rejecting in station (4) back of jumping a queue is exported.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110223997 CN102320544B (en) | 2011-08-05 | 2011-08-05 | On-line automatic weighing system for filling and sealing of bottle container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110223997 CN102320544B (en) | 2011-08-05 | 2011-08-05 | On-line automatic weighing system for filling and sealing of bottle container |
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| Publication Number | Publication Date |
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| CN102320544A true CN102320544A (en) | 2012-01-18 |
| CN102320544B CN102320544B (en) | 2013-09-11 |
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| CN 201110223997 Expired - Fee Related CN102320544B (en) | 2011-08-05 | 2011-08-05 | On-line automatic weighing system for filling and sealing of bottle container |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102633020A (en) * | 2012-04-23 | 2012-08-15 | 南京工业职业技术学院 | Automatic casual inspection device of medicine racking machine |
| CN103640718A (en) * | 2013-12-13 | 2014-03-19 | 上海新旭发机械科技有限公司 | Air flow type racking machine |
| CN104590599A (en) * | 2014-12-30 | 2015-05-06 | 楚天科技股份有限公司 | Control method and system of screw rod racking machine |
| CN106179986B (en) * | 2016-08-31 | 2018-08-07 | 江苏金旺包装机械科技有限公司 | It weighs rejecting mechanism |
| CN109485001A (en) * | 2017-09-13 | 2019-03-19 | 天津市亨必达化学合成物有限公司 | A kind of liquid medicine packaging facilities |
| CN109761182A (en) * | 2019-02-01 | 2019-05-17 | 楚天科技股份有限公司 | A kind of weighing detection method that big infusion glass bottle is filling |
| CN109932029A (en) * | 2019-04-14 | 2019-06-25 | 江西百新电瓷电气有限公司 | One kind using raw material weighing device based on the electric porcelain insulator manufacturing |
| CN112498767A (en) * | 2020-12-11 | 2021-03-16 | 楚天科技股份有限公司 | Sampling detection method for filling quantity of filling system |
| CN113879579A (en) * | 2021-12-09 | 2022-01-04 | 山东省蓬莱制药机械厂有限公司 | Full-automatic weighing eight-head screw powder filling machine for penicillin bottles and weighing method thereof |
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2011
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Patent Citations (8)
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| GB1010340A (en) * | 1962-12-21 | 1965-11-17 | Rank Bush Murphy Ltd | Improvements in automatic checkweighing apparatus |
| GB2280274A (en) * | 1993-07-23 | 1995-01-25 | Lambrechts Limited | Container filling system |
| US5806287A (en) * | 1997-04-21 | 1998-09-15 | Dimension Automation, Inc. | On-the-go check weigh system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102633020A (en) * | 2012-04-23 | 2012-08-15 | 南京工业职业技术学院 | Automatic casual inspection device of medicine racking machine |
| CN103640718A (en) * | 2013-12-13 | 2014-03-19 | 上海新旭发机械科技有限公司 | Air flow type racking machine |
| CN103640718B (en) * | 2013-12-13 | 2016-04-13 | 上海新旭发机械科技有限公司 | A kind of air-flowing type racking machine |
| CN104590599A (en) * | 2014-12-30 | 2015-05-06 | 楚天科技股份有限公司 | Control method and system of screw rod racking machine |
| CN106179986B (en) * | 2016-08-31 | 2018-08-07 | 江苏金旺包装机械科技有限公司 | It weighs rejecting mechanism |
| CN109485001A (en) * | 2017-09-13 | 2019-03-19 | 天津市亨必达化学合成物有限公司 | A kind of liquid medicine packaging facilities |
| CN109761182A (en) * | 2019-02-01 | 2019-05-17 | 楚天科技股份有限公司 | A kind of weighing detection method that big infusion glass bottle is filling |
| CN109932029A (en) * | 2019-04-14 | 2019-06-25 | 江西百新电瓷电气有限公司 | One kind using raw material weighing device based on the electric porcelain insulator manufacturing |
| CN112498767A (en) * | 2020-12-11 | 2021-03-16 | 楚天科技股份有限公司 | Sampling detection method for filling quantity of filling system |
| CN113879579A (en) * | 2021-12-09 | 2022-01-04 | 山东省蓬莱制药机械厂有限公司 | Full-automatic weighing eight-head screw powder filling machine for penicillin bottles and weighing method thereof |
| CN113879579B (en) * | 2021-12-09 | 2022-02-22 | 山东省蓬莱制药机械厂有限公司 | Full-automatic weighing eight-head screw powder filling machine for penicillin bottles and weighing method thereof |
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