Capsule charge amount detection machine
Technical field
This utility model relates to packing material detection technique field, particularly a kind of capsule charge amount detection machine.
Background technology
As everyone knows, medicine and nutriment can be packed with capsular form, mainly be medicine or nutriment are made Powdered being packed in the capsule housing, and with behind the capsular form absorption human body, capsule housing begins to dissolve, and pulverous like this medicine just more helps absorbing.But capsular loading is an important indicator of pharmaceutical capsules or capsule nutriment quality.Especially the deficiency of loading will messenger drug agent quantity not sufficient and is caused treating or problem that health-care effect is not good.Problem hereto, existing method are to solve by the filling quality that improves filling machine:
As: Chinese invention patent CN1457757A provides a kind of full-automatic intermittent formula hard capsule filler, it is characterized in that described filling column is installed on the support workbench by the filling chassis, the top of filling column by cover plate with two independently the filling column be connected as a single entity.Described filling column is a ducted body, and the filling guide shaft is installed in described ducted body, be equipped with on the described filling guide shaft and fill pole socket, the described filling bar that fills on the pole socket matches with the material hole on the metering charging tray, and described metering charging tray is installed on the turning cylinder of intermittently-driving case by material tray seat.This utility model is owing to reequiped the filling chassis, the filling column is installed on the filling chassis, need only filling chassis pitch-row and fill pole socket pitch-row precision and reach the regulation requirement, just need not after the assembling to adjust, have a filling bar to drop on exactly in the metering disk hole, all the other promptly all accurately, have improved the correct loading amount of medicine powder greatly, avoided simultaneously rubbing between filling bar and the metering disk, prolonged machine service life.
But this detection method must be purchased above-mentioned capsule filling machine and just can finish, and therefore need expend the cost of Shanghai Communications University.In addition, when capsule filling machine wears out or runs into some special fillers, also can't guarantee filling quality.
The utility model content
The purpose of this utility model is to provide a kind of capsule charge amount detection machine, mainly solve existing apparatus in case aging or when running into some special fillers, can't guarantee the problem of filling quality, it not only can carry out the weight screening to the capsule that filling finishes, can also analyze the data of capsules weight, operating mode to the capsule filler of working is made assessment, running parameter from motion tracking and correction capsule filler, the capsules weight precision of capsule filler output is worked under slave mode, thereby improve the qualification rate of capsule charge amount.
For addressing the above problem, this utility model is achieved in that
A kind of capsule charge amount detection machine, it is characterized in that: it comprises hopper, charging slideway, material receiver, feed appliance, weighing platform, discharging slideway, blowing nozzle, material-falling hopper and frame, and the intelligence system of being made up of LOAD CELLS, PLC, display screen, micro computer; Wherein:
This hopper lower ending opening is communicated with the charging slideway, and there are slope and opening flare in this charging slideway top, and the cross-sectional width of charging slideway is a bit larger tham capsule diameter;
It is consistent with capsule length and have the material receiver and the feed appliance of capsule holding hole that this charging slideway below is provided with thickness successively, and the signal controlling end of this material receiver and feed appliance is connected intelligence system;
This feed appliance below is provided with a weighing platform with LOAD CELLS, and the signal output part of this LOAD CELLS connects intelligence system;
This weighing platform below has discharging slideway and material-falling hopper, and this discharging slideway one side has the blowing nozzle by intelligence system control;
Above-mentioned parts all are fixedly mounted on the frame.
There is a cross section consistent in the described hopper, the inner bag that the bottom surface that both sides can be moved up and down in hopper by the guide rail location tilts to the charging slideway with hopper.
By technique scheme, the beneficial effects of the utility model are:
This utility model can not only be used for capsule after the filling is pursued grain detections of weighing, and judges and distinguishes, and can also control in real time the operating mode of capsule filler, adjusts the running parameter of capsule filler automatically, the precision of the weight of assurance capsule charge.Therefore, it is the necessaries of filling weight accuracy guarantee.
Description of drawings
Fig. 1 is the structural representation of this utility model device.
Among the figure:
The 1-frame; The 2-hopper;
The 3-inner bag; 4-charging slideway;
The 5-material receiver; The 6-feed appliance;
The 7-weighing platform; 8-discharging slideway;
The 9-blowing nozzle; The 10-material-falling hopper;
The 11-LOAD CELLS.
The specific embodiment
This utility model provides a kind of capsule charge amount detection machine, see also Fig. 1, it comprises hopper 2, charging slideway 4, material receiver 5, feed appliance 6, weighing platform 7, discharging slideway 8, blowing nozzle 9, material-falling hopper 10 and frame 1, and the intelligence system of being made up of LOAD CELLS 11, PLC, display screen, micro computer; Wherein:
Capsule after this hopper 2 will be filled is sent into charging slideway 4, and there are slope and opening flare in these charging slideway 4 tops, and the cross-sectional width of charging slideway 4 is a bit larger tham capsule diameter; It is consistent with capsule length and have the material receiver 5 and the feed appliance 6 of capsule holding hole that these charging slideway 4 belows are provided with thickness successively, and this material receiver 5 and feed appliance 6 can seesaw under the control of intelligence system; These feed appliance 6 belows are provided with a weighing platform 7, and this weighing platform 7 is sent to intelligence system by LOAD CELLS 11 with capsular weight information data; These weighing platform 7 belows have discharging slideway 8 and material-falling hopper 10, and these discharging slideway 8 one sides have the blowing nozzle 9 by intelligence system control; Above-mentioned parts all are fixedly mounted on the frame 1.
The said equipment can be automatically apace the capsule of pack grain, pursue the grain detection of weighing.By predefined acceptability limit, judge by intelligence system whether charging quantity is qualified.The capsule that charging quantity is qualified enters the discharging slideway by feed appliance, collects in the finished product charging basket through material-falling hopper.Judge that through intelligence system charging quantity is underproof capsule, by feed appliance when weighing platform pushes on the discharging slideway, send instruction by intelligence system, the blowing nozzle ejection high pressure draught on this slideway blows out slideway to this underproof capsule and falls into trash receptacle from bypass.
It can also be used for the capsule filler of working is controlled in real time, the capsule that the capsule filler filling is finished enters this machines immediately, the capsular weight data of this detection function after to filling stores, carry out data analysis by intelligence system, operating mode to the capsule filler of working is made assessment, running parameter from motion tracking and correction capsule filler is worked the weight precision of capsule filler capsule charge under controlled state, thereby guarantees the qualified of capsule charge amount.
As the operation principle of capsule screening is that the capsule of the pack grain of detection to be weighed is put into hopper, there is a cross section consistent in the hopper with hopper, the inner bag that the bottom surface that both sides can be moved up and down in hopper by the guide rail location tilts to the charging slideway, inner bag moves up and down the capsule that makes in the hopper and stirs up and down, the group is raised to certain height when capsule, will collapse the charging slideway of slope and opening flare is arranged to the top, along with interior cholic repeatedly mobile, capsule successfully enters into the charging slideway that cross-sectional width is a bit larger tham capsule diameter one by one, following outlet at the charging slideway, what be close to is the material receiver that can move forward and backward, the thickness of material receiver is consistent with tested capsular length, and the diameter in hole is bigger slightly than tested capsule diameter.The position, hole is aimed at the outlet of charging slideway during the material receiver indentation, on the slideway in foremost the capsule hole with material receiver smoothly in place.The below that is close to material receiver is a feed appliance, and the geometry of feed appliance is consistent with material receiver with size, feed appliance pro-when the location is installed, material receiver after.After entering capsule in the material receiver hole, begin reach.Because of material receiver thickness consistent with capsule length, so the capsule in the material receiver hole along with together the reach.And the most last capsules does not have displacement substantially on the charging slideway, is that capsular end face rests on the plane of material receiver.When the material receiver reach puts in place, the position, hole of material receiver and the position, hole of feed appliance are just in time aimed at, capsule to be checked just falls into the hole of feed appliance, it below the feed appliance hole weighing platform of a trace, capsule to be checked so just is erected on the weighing platform, the trace LOAD CELLS is just experienced capsular weight information to be checked, and is transferred to intelligence system.Whether qualified intelligence system compares judgement to this weight data and the weight acceptability limit that sets in advance, make instruction.Finishing weighs detects back feed appliance reach, and the capsule that has detected is sent into the discharging lubricating substance.The feed appliance reach puts in place promptly to retreat and resets, and the position, hole on the feed appliance is aimed at weighing platform again.The capsule that has detected on the discharging slideway, the instruction that intelligence system provides as on weighing platform the time is qualified, then going way down along slideway enters material-falling hopper and falls into the finished product charging basket; The instruction that intelligence system provides as on weighing platform the time is underproof, and then the blowing nozzle on the discharging slideway is got, and sprays highly compressed gas and this grain is detected as underproof capsule blows out slideway, falls the waste product charging basket by the bypass hopper.So successive do action is finished and is weighed, judges, has realized the process that capsule charge amount is detected.In order to improve in the unit interval detection to capsule charge amount, but the general a plurality of slideways of flat raft and a plurality of weighing platform, and the capsule charge amount detection machine per minute of my company's utility model detects capsule above 1000.
Control in real time for capsule filler, the capsule of being finished by the capsule filler filling is admitted to the hopper of this machines immediately, because cholic bottom surface is to tilt to the charging slideway in the hopper, and can rise to the charging slideway mouth of flare, so feed hopper bottom can not accumulated capsule, the capsule that enters hopper is fallen the detection of weighing on the weighing platform with entering slideway, the gravimetric value that capsule after each filling weighs up, immediately all deposit micro computer in, section (preestablishing) intelligence system is carried out statistical analysis to the capsular gravimetric value of filling in this time period at regular intervals, compare with the deviation of the permission of the capsule charge amount of standard, judge the present operating mode of capsule filler whether normal (weight of capsule charge amount whether in qualified span of control) at last, as operating mode normally then capsule filler by the previous status production of remaining in operation, weight as capsule charge runaways, the intelligence system of this machines is sent the instruction of the running parameter of capsule filler being made correction, carry out through communication interface " commander " capsule filler, make the operating mode of capsule filler gradually to normally drawing close, with the production that guarantees capsule filler always in controlled area charactert.
Being preferred embodiment of the present utility model only in sum, is not to be used for limiting practical range of the present utility model.Be that all equivalences of doing according to the content of this utility model claim change and modification, all should be technology category of the present utility model.