CN109760985A - Method and apparatus that Matter Transfer is made an inventory, electronic equipment, readable storage medium storing program for executing - Google Patents
Method and apparatus that Matter Transfer is made an inventory, electronic equipment, readable storage medium storing program for executing Download PDFInfo
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- CN109760985A CN109760985A CN201811612918.6A CN201811612918A CN109760985A CN 109760985 A CN109760985 A CN 109760985A CN 201811612918 A CN201811612918 A CN 201811612918A CN 109760985 A CN109760985 A CN 109760985A
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Abstract
The application provides a kind of method, apparatus that Matter Transfer is made an inventory, electronic equipment, computer readable storage medium, by the order of making an inventory for receiving production material；Neck material quantity, usage quantity and surplus quantity are obtained, and the neck is expected that quantity, usage quantity and surplus quantity are sent to Manufacturing Executive System MES；It receives the difference report that the MES is sent, and is made an inventory the production material according to the difference report.The application records the neck material quantity, usage quantity and surplus quantity using the MES, and generates difference report.It is realized using difference report and cyclical count is carried out to the production material, improve efficiency of making an inventory.
Description
Technical field
This application involves field of material management, set more particularly to a kind of method and apparatus that Matter Transfer is made an inventory, electronics
Standby, computer readable storage medium.
Background technique
With the propulsion of production technology, material can generate different material forms during the manufacturing, generate half at
Product, finished product；Because processing procedure is abnormal or human factor, defective products, stock and loss can be also generated；When production is interrupted,
There is the remaining bulk cargo that do not go into operation in producing line.In the fabrication process, material always will appear various states.It is to check that recycle stock, which is made an inventory,
Workshop account reality consistency, it is ensured that the smooth effective means with assets security of production.
Existing cyclical count occurs to pass through in link of relieving generally directed to valuable material or the material paid close attention to
Year is concentrated to check the hard work made an inventory and be rhythmically distributed to and usually be carried out by warehouse stock counting personnel, to respectively pipe storehouse
Library goods and materials kind, monthly, quarterly carry out it is planned, there is the examination of emphasis to make an inventory.It is existing but for large batch of material
It is made an inventory with human powered cycles and material and traces abnormal material method, the efficiency that there is a problem of making an inventory is lower.
Summary of the invention
The embodiment of the present application provides a kind of method, apparatus that Matter Transfer is made an inventory, electronic equipment, computer-readable storage medium
The efficiency that material is made an inventory can be improved in matter.
A kind of method that Matter Transfer is made an inventory, comprising:
Receive the order of making an inventory of production material；
Neck material quantity, usage quantity and surplus quantity are obtained, and the neck is expected that quantity, usage quantity and surplus quantity are sent out
It send to Manufacturing Executive System MES, wherein the neck material quantity is the quantity for the production material got, the usage quantity
Quantity used in production is put into for the production material, the surplus quantity is the remaining quantity of the production material；
It receives the difference report that the MES is sent, and is made an inventory the production material according to the difference report, the difference
Report by the MES, expect quantity, the usage quantity and the surplus quantity and generate based on the received by the neck.
A kind of Matter Transfer is made an inventory device, and described device includes:
Receiving module, for receiving the order of making an inventory of production material；
Sending module expects quantity, usage quantity and surplus quantity for obtaining neck, and the neck is expected quantity, uses number
Amount and surplus quantity are sent to Manufacturing Executive System MES, and the neck material quantity is the quantity for the production material got, described
Usage quantity is that the production material puts into quantity used in production, and the surplus quantity is that the production material is remaining
Quantity；
It makes an inventory module, the difference report sent for receiving the MES, and made an inventory the production according to the difference report
Material, the difference report by the MES based on the received neck material quantity, the usage quantity and the surplus quantity and
It generates.
A kind of method that Matter Transfer is made an inventory is applied to Manufacturing Executive System MES, which comprises
Neck material quantity, usage quantity and the surplus quantity of client transmission are received and saved, the neck material quantity is described
The quantity for the production material that client is got, the usage quantity are that the production material puts into number used in production
Amount, the surplus quantity are that the client is made an inventory out the remaining quantity of the production material；
Neck material quantity, the usage quantity and the surplus quantity generate difference report based on the received, and by institute
It states difference report and is sent to the client, the production material so that client is made an inventory.
A kind of Matter Transfer is made an inventory device, is applied to Manufacturing Executive System MES, described device includes:
Preserving module, for receiving neck material quantity, usage quantity and the surplus quantity of client transmission, the neck expects quantity
For the quantity for the production material that the client is got, the usage quantity is that the production material is put into used in production
Quantity, the surplus quantity is that the client is made an inventory out the remaining quantity of the production material；
Generation module, it is poor to generate for the neck material quantity, the usage quantity and the surplus quantity based on the received
Different report, and the difference report is sent to the client, the production material so that client is made an inventory.
A kind of electronic equipment, including memory and processor store computer program, the calculating in the memory
When machine program is executed by the processor, so that the step of processor executes the method that above-mentioned Matter Transfer is made an inventory.
A kind of computer readable storage medium, is stored thereon with computer program, and the computer program is held by processor
The step of above-mentioned method is realized when row.
Method, apparatus that above-mentioned Matter Transfer is made an inventory, electronic equipment, computer readable storage medium, by receiving life
The order of making an inventory of product material；Obtain neck material quantity, usage quantity and surplus quantity, and by neck material quantity, usage quantity and
Surplus quantity is sent to Manufacturing Executive System MES；The difference report that the MES is sent is received, and according to the difference report disk
The point production material.The application records the neck material quantity, usage quantity and surplus quantity using the MES, and generates difference
Different report, and realized using difference report and cyclical count is carried out to the production material, improve efficiency of making an inventory.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the flow chart of Matter Transfer checking method in one embodiment；
Fig. 2 is the flow chart that the method for material usage quantity is obtained in one embodiment；
Fig. 3 is the flow chart of Matter Transfer checking method in another embodiment；
Fig. 4 is the flow chart of Matter Transfer checking method in further embodiment；
Fig. 5 is that Matter Transfer is made an inventory the structural block diagram of device in one embodiment；
Fig. 6 is the flow chart of Matter Transfer checking method in another embodiment；
Fig. 7 is again that Matter Transfer is made an inventory the structural block diagram of device in embodiment；
Fig. 8 is the internal structure block diagram of electronic equipment in one embodiment.
Specific embodiment
It is with reference to the accompanying drawings and embodiments, right in order to which the objects, technical solutions and advantages of the application are more clearly understood
The application is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain the application, and
It is not used in restriction the application.
Fig. 1 is the flow chart of Matter Transfer checking method in one embodiment.The Matter Transfer side of making an inventory in the present embodiment
Method, as shown in Figure 1, Matter Transfer checking method includes step 101 to step 103.
Step 101, the order of making an inventory for receiving production material；The initiation command made an inventory production material is received,
Initiation command of making an inventory may include the identification information of specific one or more production materials, and Matter Transfer makes an inventory device according to reception
Order, tool the one or more production materials of body to body make an inventory, the concrete form for initiation command of making an inventory can be by making an inventory
The staff of production material presses the order that lower button generates, and input character string generates sign on, or utilizes software code
The instruction etc. write.
Matter Transfer make an inventory device can by built-in monitoring function (listen ()) to application program whether reception
It is monitored to production material order of making an inventory, it can be in (native/framework layers) of the system framework layer system-level monitorings of creation
Unit, by monitoring unit making an inventory whether to open and be monitored to application program, or, independent creation monitoring process, by disappearing
The mode of making an inventory for ceasing transmission mechanism monitoring application program, when the order then open disk dot pattern of making an inventory for receiving production material.For example,
Monitoring unit can be set up in ccf layer and operated in system service program (system_server), since the monitoring unit is set
It stands in system-level service framework layer, it is convenient to be interacted with other systems service, while being not related to power when injection system calls
Limit problem.In addition it is also possible to create independent monitoring process, sets up and call in the process and individually monitor function, in real time
The mode of making an inventory of other any one application programs is monitored.
Step 102 obtains neck material quantity, usage quantity and surplus quantity, and high-ranking military officer expects quantity, usage quantity and surplus number
Amount is sent to manufacturing execution system (Manufacturing Execution System, MES), wherein neck material quantity is to get
Production material quantity, usage quantity be production material put into production in manufacture product used in quantity, surplus quantity
For the remaining quantity of production material；Receive production material make an inventory beginning order after, Matter Transfer device of making an inventory will acquire
Production line gets the quantity of material, material usage quantity, material surplus quantity, and high-ranking military officer and expects quantity, usage quantity and surplus number
Amount is sent to MES, so that MES saves neck material quantity.
The quantity for getting material includes: initial neck material quantity and reissues neck material quantity, and initial neck material quantity is to manufacture
Initial stage estimates the material quantity got according to production requirement, reissues neck material quantity to produce in manufacturing process, as the middle and later periods finds
Initial neck material quantity is not able to satisfy use of the material during manufacturing, then reissues a collection of production material, what the later period reissued
Production material quantity is to reissue neck material quantity.Certainly, if in entire production process, the production material equilibrium of supply and demand, there is no supply
It should not ask or the case where supply exceed demand, without reissuing production material, then reissuing neck material quantity can be zero.Usage quantity refers to
Production material, which is put into, manufactures quantity used in product in production, can be used by the quantity and single product for producing product
The amount of production material is calculated.In other words, if single product using production material amount it is known that can by obtain include
The quantity of used production material is calculated in production non-defective unit and defective products quantity.Non-defective unit in production product is the product that misses the stop
The product for passing through fabrication website, producing the defective products in product is that outbound product did not recorded if there is defective products
It stands, the product of the acquisition of output from fabrication website cannot be included in to be repaired.Surplus quantity refers to cut-off production system
It makes and makes an inventory, store remaining production material quantity, the surplus quantity for obtaining production material can be in link of handing over to the next shift, and obtain each work
Position or region from disk surplus quantity, and by the surplus quantity of production material are sent to MES.
MES is the production information management system of a set of Manufacture Enterprise workshop execution level.MES can provide for enterprise
Including Manufacturing Data Management, plan scheduling management, Production scheduling management, stock control, quality management, human resource management, work
Make center/equipment management, tool tool management, purchasing management, cost management, project kanban system, production process control, bottom
The management modules such as data integration analysis, the integrated decomposition of upper layer data, make a sturdy, reliable, comprehensive, feasible system for enterprise
Make cooperating management platform.
Step 103 receives the difference report that MES is sent, and is made an inventory production material according to difference report, difference report by
MES leads material quantity, usage quantity and surplus quantity based on the received and generates.MES saves the material quantity information neck of client
The quantity of material, material usage quantity, material surplus quantity are taken, and the material quantity in production process can be made extremely instead
It answers, report, and using the current quantity for getting material, material usage quantity, material surplus quantity generate difference report.MES
Difference report is sent to Matter Transfer to make an inventory device, then Matter Transfer device of making an inventory can use difference report to manufacturing process
Material disc point is instructed and is handled.And MES can be transmitted by information and entirely be produced to what is completed from order placement to product
Journey optimizes management.When real-time event occurs in manufacturing process, MES can make a response in time to this, report, and with currently
Accurate data they are instructed and are handled.
Difference report can be used for judging whether the usage quantity of one or more production materials is abnormal, such as whether there are certain
Website exceeds predetermined amount using the quantity of the production material, and predetermined amount is by staff's self-setting according to actual needs, herein
With no restriction；Generating defective products to cause the probability of the waste of production material with the presence or absence of certain website is more than predetermined probabilities, is preset general
Rate is by staff's self-setting according to actual needs, herein with no restriction；And/or with the presence or absence of certain website product easy to be lost into
And material is caused to lose.MES can provide constructive suggestions aiming at the problem that difference report is reflected, for example, stringent control
Make the usage quantity of certain website production material；Each process or each product are quantified using the amount of production material；Contracting
The threshold value etc. of small allowable range of error.The above-mentioned MES that only illustrates can provide instruction, and providing particular view includes but not
The opinion being limited in above-mentioned enumerate.
Fig. 2 is the flow chart that the method for material usage quantity is obtained in one embodiment.Object provided by the embodiments of the present application
The method of charging tray point obtains usage quantity, and usage quantity is sent to MES, i.e. step 102 includes step 201 and step
202:
Step 201, the quantity for obtaining the product that misses the stop, and the quantity for the product that misses the stop is sent to MES, the product that misses the stop is to make
Non-defective unit during work；
Step 202, the quantity for obtaining outbound product, and the quantity of outbound product is sent to MES, outbound product is to make
Defective products during work.
Usage quantity refers to that production material is put into and manufactures quantity used in product in production, can be produced by production
The quantity and single product of product are calculated using the amount of production material.In other words, if single product uses production material
Amount by obtaining including production non-defective unit and defective products quantity it is known that can be calculated the quantity of used production material.It is raw
Producing the non-defective unit in product is that the product that misses the stop passes through the product of fabrication website, and producing the defective products in product is outbound production
Product are not recorded and are missed the stop if there is defective products, cannot be included in the product of the acquisition of output from fabrication website wait tie up
It repairs.
Method provided by the embodiments of the present application, after the quantity for obtaining outbound product, method further include: obtain outbound product
Outbound whereabouts information, wherein outbound whereabouts packet includes station product and flows to region and interchange liability people.In production process
Middle defective products refers to that the definition in professional standard is defective product in terms of quality.Defective products is different from rejected product,
Rejected product be defined as quality in terms of defect be more than respective specified criterion of acceptability product.It can be seen that defective products is not
It must be rejected product, if defect level is lower than or less than prior defined standard, it is of course possible to be used as qualified product, i.e.,
It include qualified product and rejected product in defective products.For stringent control product quality, need to keep its outbound when there is defective products, i.e., from
It manufactures in website, prevents from being mistaken as non-defective unit and entering next manufacture website.
Outbound defective products can the defect level of basis obtain flow direction, for example include qualified product and not in defective products
Qualified product, qualified product refer to that product of the quality defect without departing from the criterion of acceptability of respective specified, rejected product are quality defect
The product of criterion of acceptability beyond respective specified.Qualified product can be to be stored in tentative region, and the region is for storing defective products
In qualified product, can from the region take out qualified product be detected or be again introduced into again production process.Rejected product can be with
It is repaired into maintenance area and to rejected product.The outbound whereabouts information for obtaining outbound product can be, and record outbound production
Rejected product inflow region is maintenance area in product, and the artificial engineer of corresponding responsibility is such as: Zhang Gong records and closes in outbound product
Lattice product inflow region is tentative region, and the artificial engineer of corresponding responsibility is such as: Li Gong.It is above-mentioned only for example, defective products
Inflow region includes but is not limited to maintenance area and tentative region.
Fig. 3 is the flow chart of Matter Transfer checking method in another embodiment.Provider in one of the embodiments
Method further includes step 301 and step 302:
Step 301, the outbound reason for obtaining outbound product, outbound reason include outbound product in the production process with expection
The actual test result that testing result is not inconsistent；Outbound product is defective products, and defective products is referred in industry mark in process of production
Definition in standard is defective product in terms of quality.The outbound reason of outbound product refers to examining with expected in the production process
Survey the actual test result that is not inconsistent of result, for example, Matter Transfer setting of making an inventory executing manufacturing process is that voice module is examined
It surveys, it is contemplated that testing result is that broadcast and recording are coherent and normal, and actual test result is that voice module broadcasts when detecting
Intermittently with recording, then outbound reason: there is the intermittent phenomenon that broadcasts and record when detecting in voice module.
Outbound information is sent to MES by step 302, and outbound information is for binding outbound reason and outbound whereabouts information.It will
Outbound reason and outbound whereabouts information bind outbound information, and outbound information is sent to MES and is saved, and MES saves client
Material usage quantity and product outbound information, and can make a response extremely to the material quantity in production process, report, and benefit
The difference report of production material usage quantity is generated with material usage quantity and product outbound information.For example, outbound product
For rejected product, the rejected product quantity of outbound product is 100, and the production material that each rejected product uses is 50g, outbound original
Because being product voltage lower than preset voltage value, outbound product is flowed into maintenance area, the outbound artificial Wang work of responsibility, then outbound information
Include: outbound product quantity be 100, it is outbound the reason is that product voltage be lower than preset voltage value, outbound region be maintenance area, out
The artificial Wang work of responsibility of standing.Above-mentioned outbound information can also include the number or international mobile device of the identity of outbound product
Identification code (International Mobile Equipment Identity, IMEI) etc., outbound information can also include maintenance
Successful probability etc., details are not described herein again.
Fig. 4 is the flow chart of Matter Transfer checking method in further embodiment.Provider in one of the embodiments
In method: neck material quantity is obtained, and high-ranking military officer expects that quantity is sent to before Manufacturing Executive System MES, including step 401 and step 402:
Step 401 gets production material, and judges whether imbalance of supply and demand phenomenon occur, and imbalance of supply and demand phenomenon is for indicating
The difference for getting quantity and quantity required is more than preset threshold；Production material is got, record is got the quantity of material, pre-estimated
Quantity required needed in entire manufacturing process compares the absolute of the quantity for getting material and quantity required difference
Value is more than preset threshold, wherein preset threshold is arranged by manufacturing engineer according to actual needs, herein with no restrictions.If getting
The quantity of material and the absolute value of quantity required difference are more than preset threshold, then are considered as and that imbalance of supply and demand phenomenon occur.When getting
The quantity and quantity required difference of material are more than preset value, then supply exceed demand phenomenon occur；When quantity required and get material
The difference of quantity is more than preset value, then supply falls short of demand phenomenon occurs.Phenomenon that imbalance of supply and demand phenomenon includes: that supply exceed demand and for not answering
Seek phenomenon.
If imbalance of supply and demand phenomenon occurs in step 402, neck material quantity is adjusted, so that the equilibrium of supply and demand of production material.If neck
The absolute value of the quantity and quantity required difference that take material is more than that preset threshold is then considered as imbalance of supply and demand.When the quantity for getting material
It is more than preset value with quantity required difference, then supply exceed demand phenomenon occurs, neck can be reduced as one sees fit according to quantity is specifically exceeded at this time
Quantity is expected, so that the usage quantity of the manufacture production of the quantity Matching product of neck material, reaches the production material equilibrium of supply and demand.；When need
The difference sought quantity and get the quantity of material is more than preset value, then supply falls short of demand phenomenon occurs, at this time can be according to specific requirements
Quantity is less than the quantity for getting the quantity of material, increases neck material quantity as one sees fit, so that the manufacture that the quantity of neck material meets product is raw
The usage quantity of production reaches the production material equilibrium of supply and demand.
Fig. 5 is that Matter Transfer is made an inventory the structural block diagram of device in one embodiment.One is provided in one of the embodiments
Kind of Matter Transfer is made an inventory device, and device includes:
Receiving module 501, for receiving the order of making an inventory of production material；It receives and opens what production material was made an inventory
Begin order, initiation command of making an inventory may include the identification information of specific one or more production materials, and Matter Transfer is made an inventory device
It orders based on the received, the tool one or more production materials of body to body are made an inventory, and the concrete form of initiation command of making an inventory can be with
It is the order generated by the staff for production material of making an inventory by lower button, input character string generates sign on, or utilizes
The instruction etc. that software code is write.
Matter Transfer make an inventory device can by built-in monitoring function (listen ()) to application program whether reception
It is monitored to production material order of making an inventory, it can be in (native/framework layers) of the system framework layer system-level monitorings of creation
Unit, by monitoring unit making an inventory whether to open and be monitored to application program, or, independent creation monitoring process, by disappearing
The mode of making an inventory for ceasing transmission mechanism monitoring application program, when the order then open disk dot pattern of making an inventory for receiving production material.For example,
Monitoring unit can be set up in ccf layer and operated in system service program (system_server), since the monitoring unit is set
It stands in system-level service framework layer, it is convenient to be interacted with other systems service, while being not related to power when injection system calls
Limit problem.In addition it is also possible to create independent monitoring process, sets up and call in the process and individually monitor function, in real time
The mode of making an inventory of other any one application programs is monitored.
Module 502 is obtained, for obtaining neck material quantity, usage quantity and surplus quantity, and high-ranking military officer expects quantity, usage quantity
It is sent to Manufacturing Executive System MES with surplus quantity, neck material quantity is the quantity for the production material got, and usage quantity is production
Material is put into and manufactures quantity used in product in production, and surplus quantity is the remaining quantity of production material；Receiving life
After the order that product charging tray point starts, Matter Transfer device of making an inventory will acquire the quantity that production line gets material, and material uses number
Amount, material surplus quantity, and high-ranking military officer expects that quantity, usage quantity and surplus quantity are sent to MES, so that MES saves neck material quantity.
The quantity for getting material includes: initial neck material quantity and reissues neck material quantity, and initial neck material quantity is to manufacture
Initial stage estimates the material quantity got according to production requirement, reissues neck material quantity to produce in manufacturing process, as the middle and later periods finds
Initial neck material quantity is not able to satisfy use of the material during manufacturing, then reissues a collection of production material, what the later period reissued
Production material quantity is to reissue neck material quantity.Certainly, if in entire production process, the production material equilibrium of supply and demand, there is no supply
It should not ask or the case where supply exceed demand, without reissuing production material, then reissuing neck material quantity can be zero.Usage quantity refers to
Production material, which is put into, manufactures quantity used in product in production, can be used by the quantity and single product for producing product
The amount of production material is calculated.In other words, if single product using production material amount it is known that can by obtain include
The quantity of used production material is calculated in production non-defective unit and defective products quantity.Non-defective unit in production product is the product that misses the stop
The product for passing through fabrication website, producing the defective products in product is that outbound product did not recorded if there is defective products
It stands, the product of the acquisition of output from fabrication website cannot be included in to be repaired.Surplus quantity refers to cut-off production system
It makes and makes an inventory, store remaining production material quantity, the surplus quantity for obtaining production material can be in link of handing over to the next shift, and obtain each work
Position or region from disk surplus quantity, and by the surplus quantity of production material are sent to MES.
MES is the production information management system of a set of Manufacture Enterprise workshop execution level.MES can provide for enterprise
Including Manufacturing Data Management, plan scheduling management, Production scheduling management, stock control, quality management, human resource management, work
Make center/equipment management, tool tool management, purchasing management, cost management, project kanban system, production process control, bottom
The management modules such as data integration analysis, the integrated decomposition of upper layer data, make a sturdy, reliable, comprehensive, feasible system for enterprise
Make cooperating management platform.
Module of making an inventory 503 is made an inventory production material for receiving the difference report of MES transmission, and according to difference report, difference
Report is led material quantity, usage quantity and surplus quantity based on the received by MES and generated.The material quantity of MES preservation client
Information gets the quantity of material, material usage quantity, material surplus quantity, and can do extremely to the material quantity in production process
Reaction, report out, and using the current quantity for getting material, material usage quantity, material surplus quantity generate difference report.
Difference report is sent to Matter Transfer and made an inventory device by MES, then Matter Transfer device of making an inventory can use difference report to manufacture
Process materials, which are made an inventory, to be instructed and is handled.And MES can transmit the entire life to completing from order placement to product by information
Production process optimizes management.When real-time event occurs in manufacturing process, MES can make a response in time to this, report, be used in combination
Current accurate data is instructed and is handled to them.
Difference report can be used for judging whether the usage quantity of one or more production materials is abnormal, such as whether there are certain
Website exceeds predetermined amount using the quantity of the production material, and predetermined amount is by staff's self-setting according to actual needs, herein
With no restriction；Generating defective products to cause the probability of the waste of production material with the presence or absence of certain website is more than predetermined probabilities, is preset general
Rate is by staff's self-setting according to actual needs, herein with no restriction；And/or with the presence or absence of certain website product easy to be lost into
And material is caused to lose.MES can provide constructive suggestions aiming at the problem that difference report is reflected, for example, stringent control
Make the usage quantity of certain website production material；Each process or each product are quantified using the amount of production material；Contracting
The threshold value etc. of small allowable range of error.The above-mentioned MES that only illustrates can provide instruction, and providing particular view includes but not
The opinion being limited in above-mentioned enumerate.
Material provided by the embodiments of the present application is made an inventory device, and obtaining module 502 includes that first acquisition unit (is not shown in figure
Out) and second acquisition unit (not shown), first acquisition unit (not shown) are used to obtain the quantity for the product that misses the stop,
And the quantity for the product that misses the stop is sent to MES, the product that misses the stop is non-defective unit in the production process；Second acquisition unit is (in figure not
Show) it is sent to MES for obtaining the quantity of outbound product, and by the quantity of outbound product, outbound product is in manufacturing process
In defective products.
Usage quantity refers to that production material is put into and manufactures quantity used in product in production, can be produced by production
The quantity and single product of product are calculated using the amount of production material.In other words, if single product uses production material
Amount by obtaining including production non-defective unit and defective products quantity it is known that can be calculated the quantity of used production material.It is raw
Producing the non-defective unit in product is that the product that misses the stop passes through the product of fabrication website, and producing the defective products in product is outbound production
Product are not recorded and are missed the stop if there is defective products, cannot be included in the product of the acquisition of output from fabrication website wait tie up
It repairs.
Device provided by the embodiments of the present application, after the quantity for obtaining outbound product, device further includes third acquiring unit
(not shown), for obtaining the outbound whereabouts information of outbound product, wherein outbound whereabouts packet includes the stream of station product
To region and interchange liability people.
Defective products refers to that the definition in professional standard is defective product in terms of quality in process of production.It is bad
Product be different from rejected product, rejected product be defined as quality in terms of defect be more than respective specified criterion of acceptability product.
It can be seen that defective products is not necessarily rejected product, if defect level is lower than or less than prior defined standard, it is of course possible to
It is used as qualified product, i.e., includes qualified product and rejected product in defective products.For stringent control product quality, when there is defective products
It needs to keep its outbound, i.e., from manufacture website, prevents from being mistaken as non-defective unit and entering next manufacture website.
Outbound defective products can the defect level of basis obtain flow direction, for example include qualified product and not in defective products
Qualified product, qualified product refer to that product of the quality defect without departing from the criterion of acceptability of respective specified, rejected product are quality defect
The product of criterion of acceptability beyond respective specified.Qualified product can be to be stored in tentative region, and the region is for storing defective products
In qualified product, can from the region take out qualified product be detected or be again introduced into again production process.Rejected product can be with
It is repaired into maintenance area and to rejected product.The outbound whereabouts information for obtaining outbound product can be, and record outbound production
Rejected product inflow region is maintenance area in product, and the artificial engineer of corresponding responsibility is such as: Zhang Gong records and closes in outbound product
Lattice product inflow region is tentative region, and the artificial engineer of corresponding responsibility is such as: Li Gong, above-mentioned only for example, defective products
Inflow region includes but is not limited to maintenance area and tentative region.
The embodiment of the present application provides device further include:
Reason obtains module (not shown), and for obtaining the outbound reason of outbound product, outbound reason includes outbound
The actual test result that product is not inconsistent with expected testing result in the production process；Outbound product is defective products, in production process
Middle defective products refers to that the definition in professional standard is defective product in terms of quality.What the outbound reason of outbound product referred to
It is the actual test result not being inconsistent in the production process with expected testing result, for example, Matter Transfer is made an inventory to be arranged and held
Row manufacturing process is voice module detection, it is contemplated that testing result is that broadcast and recording are coherent and normal, outbound reason: voice module
Occurs the intermittent phenomenon that broadcasts and record when detection.
Outbound information sending module (not shown), for outbound information to be sent to MES, outbound information is for binding
Outbound reason and outbound whereabouts information.Outbound reason and outbound whereabouts information are bound into outbound information, and outbound information is sent out
It send to MES and saves, MES saves the material usage quantity and product outbound information of client, and can be to the material in production process
Quantity makes a response extremely, report, and generates production material usage quantity using material usage quantity and product outbound information
Difference report.For example, outbound product is rejected product, and the rejected product quantity of outbound product is 100, each rejected product
The production material used be 50g, it is outbound the reason is that product voltage be lower than preset voltage value, by outbound product flow into maintenance area,
The outbound artificial Wang work of responsibility, then outbound information include: outbound product quantity be 100, it is outbound the reason is that product voltage is lower than default
Voltage value, outbound region are maintenance area, the outbound artificial Wang work of responsibility.Above-mentioned outbound information can also include the mark of outbound product
Know identity number or international mobile equipment identification number (International Mobile Equipment Identity,
IMEI) etc., outbound information can also include repairing successful probability etc., and details are not described herein again.
The embodiment of the present application provides device, comprising:
Material module (not shown) is got, for getting production material, and judges whether imbalance of supply and demand phenomenon occur,
It is more than preset threshold that imbalance of supply and demand phenomenon, which is used to indicate to get quantity and the difference of quantity required,；Get production material, record neck
The quantity for taking material pre-estimates quantity required needed in entire manufacturing process, compares the number for getting material
The absolute value of amount and quantity required difference is more than preset threshold, wherein preset threshold is set by manufacturing engineer according to actual needs
It sets, herein with no restrictions.If the absolute value of the quantity and quantity required difference of getting material is more than preset threshold, it is considered as appearance
That imbalance of supply and demand phenomenon.When the quantity and quantity required difference for getting material are more than preset value, then there is supply exceed demand phenomenon；When
Quantity required and the difference for getting the quantity of material are more than preset value, then supply falls short of demand phenomenon occur.Imbalance of supply and demand phenomenon includes:
Phenomenon that supply exceed demand and supply falls short of demand phenomenon.
Material module (not shown) is adjusted, if neck material quantity is adjusted, so that raw for there is imbalance of supply and demand phenomenon
The equilibrium of supply and demand of product material.It is considered as supply and demand if being more than preset threshold if the absolute value of the quantity and quantity required difference of getting material
It is unbalance.When the quantity and quantity required difference for getting material are more than preset value, then there is supply exceed demand phenomenon, it at this time can be according to tool
Body exceeds quantity, reduces neck material quantity as one sees fit；When the difference of quantity required and the quantity for getting material is more than preset value, then occur
Phenomenon that supply falls short of demand, can be less than the quantity for getting the quantity of material according to specific requirements quantity at this time, increase neck material quantity as one sees fit.
So that the quantity of neck material meets the usage quantity of the manufacture production of product, reach the production material equilibrium of supply and demand.
Fig. 6 is the flow chart of Matter Transfer checking method in another embodiment.It also provides in one of the embodiments
A kind of method that Matter Transfer is made an inventory, is applied to Manufacturing Executive System MES, and method includes:
Step 601 receives neck material quantity, usage quantity and surplus quantity that client is sent, and neck material quantity is client
The quantity for the production material got, usage quantity are that production material puts into quantity used in production, and surplus quantity is visitor
Family end plate points out the remaining quantity of production material；
The quantity for getting material includes: initial neck material quantity and reissues neck material quantity, and initial neck material quantity is to manufacture
Initial stage estimates the material quantity got according to production requirement, reissues neck material quantity to produce in manufacturing process, as the middle and later periods finds
Initial neck material quantity is not able to satisfy use of the material during manufacturing, then reissues a collection of production material, what the later period reissued
Production material quantity is to reissue neck material quantity.Certainly, if in entire production process, the production material equilibrium of supply and demand, there is no supply
It should not ask or the case where supply exceed demand, without reissuing production material, then reissuing neck material quantity can be zero.Usage quantity refers to
Production material, which is put into, manufactures quantity used in product in production, can be used by the quantity and single product for producing product
The amount of production material is calculated.Surplus quantity refers to that cut-off is manufactured and makes an inventory, and stores remaining production material quantity,
The surplus quantity for obtaining production material can be in link of handing over to the next shift, obtain each station or region from disk surplus quantity, and will
The surplus quantity of production material is sent to MES.
MES is the production information management system of a set of Manufacture Enterprise workshop execution level.MES can provide for enterprise
Including Manufacturing Data Management, plan scheduling management, Production scheduling management, stock control, quality management, human resource management, work
Make center/equipment management, tool tool management, purchasing management, cost management, project kanban system, production process control, bottom
The management modules such as data integration analysis, the integrated decomposition of upper layer data, make a sturdy, reliable, comprehensive, feasible system for enterprise
Make cooperating management platform.
Step 602, based on the received neck material quantity, usage quantity and surplus quantity generate difference report, and by difference report
Table is sent to client, the production material so that client is made an inventory.The material quantity information that MES saves client gets the number of material
Amount, material usage quantity, material surplus quantity, and can make a response extremely to the material quantity in production process, report, and benefit
With the current quantity for getting material, material usage quantity, material surplus quantity generate difference report.MES sends out difference report
It send to Matter Transfer and makes an inventory device, then Matter Transfer device of making an inventory can use difference report and carry out to manufacturing process material disc point
Guidance and processing.And MES can be transmitted by information and be optimized pipe to the entire production process completed from order placement to product
Reason.When real-time event occurs in manufacturing process, MES can make a response in time to this, report, and with current accurate data pair
They are instructed and are handled.
Difference report can be used for judging whether the usage quantity of one or more production materials is abnormal, such as whether there are certain
Website exceeds predetermined amount using the quantity of the production material, and predetermined amount is by staff's self-setting according to actual needs, herein
With no restriction；Generating defective products to cause the probability of the waste of production material with the presence or absence of certain website is more than predetermined probabilities, is preset general
Rate is by staff's self-setting according to actual needs, herein with no restriction；And/or with the presence or absence of certain website product easy to be lost into
And material is caused to lose.MES can provide constructive suggestions aiming at the problem that difference report is reflected, for example, stringent control
Make the usage quantity of certain website production material；Each process or each product are quantified using the amount of production material；Contracting
The threshold value etc. of small allowable range of error.The above-mentioned opinion enumerated is only used for for example, MES can provide instruction according to difference
The opinion being not limited to depending on the content of different report in above-mentioned enumerate.
Fig. 7 is again that Matter Transfer is made an inventory the structural block diagram of device in embodiment.In wherein one application embodiment also
It provides a kind of Matter Transfer to make an inventory device, as shown in fig. 7, being applied to Manufacturing Executive System MES, device includes:
Preserving module 701, for receiving and saving neck material quantity, usage quantity and the surplus quantity of client transmission, neck
Material quantity is the quantity for the production material that client is got, and usage quantity, which puts into manufacture product in production by production material, to be made
Quantity, surplus quantity are that client is made an inventory out the remaining quantity of production material；The quantity for getting material includes: initial neck material
Quantity expects that quantity is the manufacturing initial stage material quantity got to be estimated according to production requirement with neck material quantity, initial neck is reissued,
Neck material quantity is reissued to be manufactured in production manufacturing process as the initial neck material quantity of middle and later periods discovery is not able to satisfy material
Use in journey, then reissue a collection of production material, and the production material quantity that the later period reissues is to reissue neck material quantity.Certainly, if
In entire production process, the case where supply falls short of demand or supply exceed demand is not present, without reissuing production object in the production material equilibrium of supply and demand
Material, then reissuing neck material quantity can be zero.Usage quantity refers to that production material is put into production and manufactures used in product
Quantity can be calculated by the quantity and single product of production product using the amount of production material.Surplus quantity refers to
It is off the manufacturing to make an inventory, stores remaining production material quantity, the surplus quantity for obtaining production material, which can be, is handing over to the next shift
Link, obtain each station or region is sent to MES from disk surplus quantity, and by the surplus quantity of production material.
MES is the production information management system of a set of Manufacture Enterprise workshop execution level.MES can provide for enterprise
Including Manufacturing Data Management, plan scheduling management, Production scheduling management, stock control, quality management, human resource management, work
Make center/equipment management, tool tool management, purchasing management, cost management, project kanban system, production process control, bottom
The management modules such as data integration analysis, the integrated decomposition of upper layer data, make a sturdy, reliable, comprehensive, feasible system for enterprise
Make cooperating management platform.
Generation module 702 generates difference report for neck material quantity, usage quantity and surplus quantity based on the received, and
Difference report is sent to client, the production material so that client is made an inventory.The material quantity information that MES saves client is got
The quantity of material, material usage quantity, material surplus quantity, and can make a response extremely to the material quantity in production process,
Report, and using the current quantity for getting material, material usage quantity, material surplus quantity generate difference report.MES will be poor
Different report is sent to Matter Transfer and makes an inventory device, then Matter Transfer device of making an inventory can use difference report to manufacturing process material
It makes an inventory and is instructed and handled.And MES can by information transmit to from order placement to product complete entire production process into
Row optimum management.When real-time event occurs in manufacturing process, MES can make a response in time to this, report, and with current standard
Exact figures evidence is instructed and is handled to them.
Difference report can be used for judging whether the usage quantity of one or more production materials is abnormal, such as whether there are certain
Website exceeds predetermined amount using the quantity of the production material, and predetermined amount is by staff's self-setting according to actual needs, herein
With no restriction；Generating defective products to cause the probability of the waste of production material with the presence or absence of certain website is more than predetermined probabilities, is preset general
Rate is by staff's self-setting according to actual needs, herein with no restriction；And/or with the presence or absence of certain website product easy to be lost into
And material is caused to lose.MES can provide constructive suggestions aiming at the problem that difference report is reflected, for example, stringent control
Make the usage quantity of certain website production material；Each process or each product are quantified using the amount of production material；Contracting
The threshold value etc. of small allowable range of error.The above-mentioned opinion enumerated is only used for for example, MES can provide instruction according to difference
Depending on the content of different report, the opinion that is not limited in above-mentioned enumerate.
It should be understood that although each step in the flow chart of Fig. 1-4 and Fig. 6 is successively shown according to the instruction of arrow
Show, but these steps are not that the inevitable sequence according to arrow instruction successively executes.Unless expressly state otherwise herein, this
There is no stringent sequences to limit for the execution of a little steps, these steps can execute in other order.Moreover, Fig. 1-4 and Fig. 6
In at least part step may include that perhaps these sub-steps of multiple stages or stage are not necessarily multiple sub-steps
Completion is executed in synchronization, but can be executed at different times, the execution in these sub-steps or stage sequence is not yet
Necessarily successively carry out, but can be at least part of the sub-step or stage of other steps or other steps in turn
Or it alternately executes.
The division of modules in device of making an inventory of above-mentioned Matter Transfer is only used for for example, in other embodiments, can
Matter Transfer device of making an inventory is divided into different modules as required, with complete above-mentioned Matter Transfer make an inventory device whole or
Partial function.
The limit that may refer to above for Matter Transfer checking method is limited about Matter Transfer the specific of device of making an inventory
Fixed, details are not described herein.Above-mentioned Matter Transfer make an inventory the modules in device can fully or partially through software, hardware and its
Combination is to realize.Above-mentioned each module can be embedded in the form of hardware or independently of in the processor in computer equipment, can also be with
It is stored in the memory in computer equipment in a software form, in order to which processor calls the above modules of execution corresponding
Operation.
The embodiment of the present application also provides a kind of electronic equipment, including memory and processor, stores calculating in memory
Machine program, when computer program is executed by processor so that processor execute Matter Transfer make an inventory method the step of.
Fig. 8 is the schematic diagram of internal structure of electronic equipment in one embodiment.As shown in figure 8, the electronic equipment includes logical
Cross processor, memory and the network interface of system bus connection.Wherein, which is used to provide calculating and control ability,
Support the operation of entire electronic equipment.Memory for storing data, program etc., at least one computer journey is stored on memory
Sequence, the computer program can be executed by processor, to realize that is provided in the embodiment of the present application is suitable for the wireless of electronic equipment
Network communication method.Memory may include non-volatile memory medium and built-in storage.Non-volatile memory medium is stored with behaviour
Make system and computer program.The computer program can be performed by processor, to be mentioned for realizing following each embodiment
The method that a kind of Matter Transfer supplied is made an inventory.Built-in storage is that the operating system computer program in non-volatile memory medium mentions
For the running environment of cache.Network interface can be Ethernet card or wireless network card etc., for the electronic equipment with outside
It is communicated.The electronic equipment can be mobile phone, tablet computer or personal digital assistant or wearable device etc..
The embodiment of the present application also provides a kind of computer readable storage mediums.One or more is executable comprising computer
The non-volatile computer readable storage medium storing program for executing of instruction, when computer executable instructions are executed by one or more processors,
So that processor executes the step of Matter Transfer checking method:
Receive the order of making an inventory of production material；
Neck material quantity, usage quantity and surplus quantity are obtained, and high-ranking military officer expects that quantity, usage quantity and surplus quantity are sent to
Manufacturing Executive System MES, wherein neck material quantity is the quantity for the production material got, and usage quantity is put into for production material
Quantity used in product is manufactured in production, surplus quantity is the remaining quantity of production material；
The difference report that MES is sent is received, and is made an inventory production material according to difference report, difference report is by MES according to connecing
Neck material quantity, usage quantity and the surplus quantity of receipts and generate.
Any reference to memory, storage, database or other media used in this application may include non-volatile
And/or volatile memory.Nonvolatile memory may include that read-only memory (ROM), programming ROM (PROM), electricity can be compiled
Journey ROM (EPROM), electrically erasable ROM (EEPROM) or flash memory.Volatile memory may include random access memory
(RAM), it is used as external cache.By way of illustration and not limitation, RAM is available in many forms, such as static state RAM
(SRAM), dynamic ram (DRAM), synchronous dram (SDRAM), double data rate sdram (DDR SDRAM), enhanced SDRAM
(ESDRAM), synchronization link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) directly RAM (RDRAM), straight
Connect memory bus dynamic ram (DRDRAM) and memory bus dynamic ram (RDRAM).
The several embodiments of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to the application the scope of the patents therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the concept of this application, various modifications and improvements can be made, these belong to the guarantor of the application
Protect range.Therefore, the scope of protection shall be subject to the appended claims for the application patent.
Claims (10)
1. a kind of method that Matter Transfer is made an inventory characterized by comprising
Receive the order of making an inventory of production material；
Neck material quantity, usage quantity and surplus quantity are obtained, and the neck is expected that quantity, usage quantity and surplus quantity are sent to
Manufacturing Executive System MES, wherein the neck material quantity is the quantity for the production material got, and the usage quantity is institute
It states production material and puts into quantity used in production, the surplus quantity is the remaining quantity of the production material；
It receives the difference report that the MES is sent, and is made an inventory the production material according to the difference report, the difference report
By the MES, the neck is expected quantity, the usage quantity and the surplus quantity and is generated based on the received.
2. the method according to claim 1, wherein the acquisition usage quantity, and the usage quantity is sent out
It send to the MES, comprising:
The quantity for the product that misses the stop is obtained, and the quantity of the product that misses the stop is sent to the MES, the product that misses the stop is to make
Non-defective unit during work；
The quantity of outbound product is obtained, and the quantity of the outbound product is sent to the MES, the outbound product is to make
Defective products during work.
3. according to the method described in claim 2, it is characterized in that, after the quantity for obtaining outbound product, the method
Further include:
Obtain the outbound whereabouts information of the outbound product, wherein the outbound whereabouts information includes the stream of the outbound product
To region and interchange liability people.
4. according to the method described in claim 3, it is characterized in that, the method also includes:
Obtain the outbound reason of the outbound product, the outbound reason include the outbound product in the production process with expection
The actual test result that testing result is not inconsistent；
The outbound information is sent to the MES, the outbound information is for binding the outbound reason and described outbound going
To information.
5. the method according to claim 1, wherein acquisition neck expects quantity, and neck material quantity is sent out
It send to before Manufacturing Executive System MES, comprising:
The production material is got, and judges whether imbalance of supply and demand phenomenon occur, the imbalance of supply and demand phenomenon is for indicating described
The difference for getting quantity and quantity required is more than preset threshold；
If there is the imbalance of supply and demand phenomenon, the neck material quantity is adjusted, so that the equilibrium of supply and demand of the production material.
The device 6. a kind of Matter Transfer is made an inventory, which is characterized in that described device includes:
Receiving module, for receiving the order of making an inventory of production material；
Sending module, for obtaining neck material quantity, usage quantity and surplus quantity, and by neck material quantity, usage quantity and
Surplus quantity is sent to Manufacturing Executive System MES, and the neck material quantity is the quantity for the production material got, the use
Quantity is that the production material puts into quantity used in production, and the surplus quantity is the remaining number of the production material
Amount；
It makes an inventory module, the difference report sent for receiving the MES, and made an inventory the production object according to the difference report
Material, the difference report by the MES, expect quantity, the usage quantity and the surplus quantity and give birth to based on the received by the neck
At.
7. a kind of method that Matter Transfer is made an inventory is applied to Manufacturing Executive System MES, which is characterized in that the described method includes:
Neck material quantity, usage quantity and the surplus quantity of client transmission are received and saved, the neck material quantity is the client
The quantity for the production material got is held, the usage quantity is that the production material puts into quantity used in production, institute
Stating surplus quantity is that the client is made an inventory out the remaining quantity of the production material；
Neck material quantity, the usage quantity and the surplus quantity generate difference report based on the received, and by the difference
Different report is sent to the client, the production material so that client is made an inventory.
The device 8. a kind of Matter Transfer is made an inventory is applied to Manufacturing Executive System MES, which is characterized in that described device includes:
Preserving module, for receiving neck material quantity, usage quantity and the surplus quantity of client transmission, the neck material quantity is institute
The quantity for the production material that client is got is stated, the usage quantity is that the production material puts into number used in production
Amount, the surplus quantity are that the client is made an inventory out the remaining quantity of the production material；
Generation module generates difference report for the neck material quantity, the usage quantity and the surplus quantity based on the received
Table, and the difference report is sent to the client, the production material so that client is made an inventory.
9. a kind of electronic equipment, including memory and processor, which is characterized in that store computer journey in the memory
Sequence, when the computer program is executed by the processor, so that the processor executes such as any one of claims 1 to 5
The step of method that the Matter Transfer is made an inventory.
10. a kind of computer readable storage medium, is stored thereon with computer program, which is characterized in that the computer program
The step of method as described in any one of claims 1 to 5 is realized when being executed by processor.
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| CN201811612918.6A CN109760985B (en) | 2018-12-27 | 2018-12-27 | Method and device for material circulation checking, electronic equipment and readable storage medium |
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| CN110223192A (en) * | 2019-06-17 | 2019-09-10 | Oppo（重庆）智能科技有限公司 | Material loss statistical method and device, electronic equipment, storage medium |
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