CN109759786A - A kind of outdoor machine of air-conditioner flexible production line - Google Patents
A kind of outdoor machine of air-conditioner flexible production line Download PDFInfo
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- CN109759786A CN109759786A CN201910042363.4A CN201910042363A CN109759786A CN 109759786 A CN109759786 A CN 109759786A CN 201910042363 A CN201910042363 A CN 201910042363A CN 109759786 A CN109759786 A CN 109759786A
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Abstract
The invention discloses a kind of outdoor machine of air-conditioner flexible production lines, including feeding assembling mechanism, testing agency, bundled mechanism, the feeding assembling mechanism includes feeding cycle machine, feeding manipulator, compressor and condenser assembling station, blade motor assembling station, the blade motor assembling station side is provided with multiple AGV distribution tooling wooden handcarts by the way that electromagnetic path is laterally movable, the testing agency includes halogen inspection station, safety check and fortune inspection station, and the bundled mechanism includes packing machine, automatic stacking station.The inside that the present invention vacuumizes station, coolant injection station, halogen inspection station, safety check and fortune inspection station is provided with machine vision recognition system and has capability of Internet of things, product machining information can be read automatically and realizes long-range control, guarantee factory product qualification rate, and entire producing line remodels the time no more than 3min, it can satisfy the production requirement to different model outdoor machine of air-conditioner, productivity effect is improved, using effect is good.
Description
Technical field
The present invention relates to air-conditioning production line technology field, specifically a kind of outdoor machine of air-conditioner flexible production line.
Background technique
With the development of science and technology, requirement of the human society to the function and quality of product is higher and higher, product renewing
The period of the replacement is shorter and shorter, and the complexity of product also increases therewith, and traditional mass production method is challenged.This
Kind challenge not only forms threat to medium-sized and small enterprises, but also annoyings large and medium-sized state-owned enterprise.Because in mass production side
In formula, flexible and productivity is conflicting.It is well known that only single variety, of large quantities, device-specific, process stabilizing,
It is high-efficient, economies of scale could be constituted；Conversely, multi items, small lot produce, the specificity of equipment is low, in form processing
In similar situation, clamping apparatus is frequently adjusted, process stabilizing difficulty increases, and production efficiency certainly will be affected.In order to simultaneously
The flexibility and production efficiency for improving process industry, are allowed under the premise of guaranteeing product quality, shorten life cycle of the product, reduce
Product cost finally makes small batch production that can contend with mass production, and flexible automation system is just come into being.It is existing
The production line of outdoor machine of air-conditioner can be only done the production and processing demand of single type product mostly, remodels and produces the not only replacement cycle
It is long, large labor intensity, and processing benefit is influenced, and the transfer operation of product requires manual intervention between sub-station inside producing line,
It influences to increase production cost while processing efficiency, using effect is poor.
Summary of the invention
The purpose of the present invention is to provide a kind of outdoor machine of air-conditioner flexible production lines, to solve the problems of the prior art.
To achieve the above object, the invention provides the following technical scheme: a kind of outdoor machine of air-conditioner flexible production line, including feeding
Assembling mechanism, testing agency, bundled mechanism, the feeding assembling mechanism include feeding cycle machine, feeding manipulator, compressor with
And condenser assembling station, blade motor assemble station, are fixed above the end surface of the feeding cycle machine by connector
It is provided with support frame, the left and right sides inner wall of support frame as described above is fixedly installed motorized rails vertically, and the feeding manipulator passes through
The laterally movable side that feeding cycle machine inside support frame is arranged in of motorized rails, the compressor and condenser assemble station
Support frame is fixed at far from feeding cycle machine side by pedestal, and the blade motor assembling station is fixed at compression
Machine and condenser assemble station side, the blade motor assembling station side by electromagnetic path it is laterally movable be provided with it is more
A AGV distributes tooling wooden handcart, and AGV distribution tooling wooden handcart side is fixedly installed by fastener vacuumizes station, described
It vacuumizes station and is fixedly installed coolant injection station far from AGV distribution tooling wooden handcart side, the testing agency includes halogen inspection
Station, safety check and fortune inspection station, halogen inspection station are fixed at AGV distribution tooling wooden handcart close to vacuumizing the same of station
Side, the safety check and fortune inspection station are fixed at halogen inspection station far from vacuumizing station side, the bundled mechanism packet
Packing machine, automatic stacking station are included, the packing machine is fixed at the side of safety check and fortune inspection station, the packing machine
Internal one end is laterally fixedly installed discharge rack, and the automatic stacking station is fixed at discharge rack and is located at one outside packing machine
The two sides at end.
Preferably, blade motor assembling station, to vacuumize station, halogen inspection station, safety check and fortune inspection station close
One side surface of AGV distribution tooling wooden handcart is longitudinally fixed respectively to be provided with conveying frame, and the conveying frame, discharge rack are that motor drives
Ejector half conveyer.
Preferably, roller bearing conveying frame between the blade motor assembling station and compressor and condenser assembling station
Side is fixedly installed the first transport robot, and the halogen inspection station and the roller bearing conveying frame side vacuumized between station are fixed
It is provided with the second transport robot.
Preferably, the inside of the compressor and condenser assembling station, blade motor assembling station is provided with six
Shaft industrial robot, first transport robot, the second transport robot are industrial robot.
Preferably, the inside for vacuumizing station, coolant injection station, halogen inspection station, safety check and fortune inspection station is equal
It is provided with machine vision recognition system and has capability of Internet of things, the halogen inspection station and safety check and fortune examine station, fan blade electricity
Machine assembles station and vacuumizes is fixedly installed separation net respectively between station, and entire producing line remodels the time no more than 3min.
Compared with prior art, the beneficial effects of the present invention are: the present invention passes through electricity in blade motor assembling station side
Magnetic orbital is laterally movable to be provided with multiple AGV distribution tooling wooden handcarts, and product can be rapidly completed according to assembling demand in each work
The transfer operation of interdigit, intelligent flow distribution improve working efficiency while effectively reducing labor intensity, vacuumize station,
The inside that coolant injection station, halogen inspection station, safety check and fortune examine station is provided with machine vision recognition system and has object
Networked capabilities can read product machining information automatically and realize long-range control, guarantee factory product qualification rate, and entire producing line
The time remodel no more than 3min, can satisfy the production requirement to different model outdoor machine of air-conditioner, improve productivity effect, using effect
It is good.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is support frame schematic diagram of internal structure of the present invention.
Fig. 3 is the structural schematic diagram of the bundled mechanism of the present invention.
In figure: 1- feeding cycle machine, 2- feeding manipulator, 3- compressor and condenser assemble station, 4- blade motor
Assembling station, 5- support frame, 6- motorized rails, 7-AGV distribution tooling wooden handcart, 8- vacuumize station, 9- coolant injection station,
10- halogen examines station, 11- safety check and fortune inspection station, 12- packing machine, 13- automatic stacking station, 14- discharge rack, 15- conveying
Frame, the first transport robot of 16-, the second transport robot of 17-, 18- separation net.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~3, in the embodiment of the present invention, a kind of outdoor machine of air-conditioner flexible production line, including feeding assembling mechanism,
Testing agency, bundled mechanism, feeding assembling mechanism include feeding cycle machine 1, feeding manipulator 2, compressor and condenser group
Station 3, blade motor assembling station 4 are filled, the end surface top of feeding cycle machine 1 is fixedly installed support frame by connector
5, the left and right sides inner wall of support frame 5 is fixedly installed motorized rails 6 vertically, and feeding manipulator 2 is laterally movable by motorized rails 6
The side of 5 inside feeding cycle machine 1 of support frame is set, and compressor and condenser assembling station 3 are fixedly installed by pedestal
In support frame 5 far from 1 side of feeding cycle machine, blade motor assembling station 4 is fixed at compressor and condenser assembling
3 side of station, blade motor assembling 4 side of station are provided with multiple AGV distribution tooling wooden handcarts by the way that electromagnetic path is laterally movable
7, AGV distribution 7 sides of tooling wooden handcart are fixedly installed by fastener vacuumizes station 8, vacuumizes station 8 and distributes far from AGV
7 side of tooling wooden handcart is fixedly installed coolant injection station 9, and testing agency includes halogen inspection station 10, safety check and fortune inspection station
11, halogen inspection station 10 is fixed at AGV distribution tooling wooden handcart 7 close to the same side for vacuumizing station 8, safety check and fortune inspection work
Position 11 is fixed at halogen inspection station 10 far from 8 side of station is vacuumized, and bundled mechanism includes packing machine 12, automatic stacking station
13, packing machine 12 is fixed at the side of safety check and fortune inspection station 11, and inside one end of packing machine 12 is laterally fixedly installed
There is discharge rack 14, automatic stacking station 13 is fixed at the two sides that discharge rack 14 is located at 12 outside one end of packing machine；Fan blade electricity
Machine assembling station 4 vacuumizes station 8, halogen inspection station 10, safety check and fortune inspection station 11 close to the one of AGV distribution tooling wooden handcart 7
Side surface is longitudinally fixed respectively to be provided with conveying frame 15, and conveying frame 15, discharge rack 14 are motor driving type conveyer, improves life
Produce efficiency；The side that blade motor assembles conveying frame 15 between station 4 and compressor and condenser assembling station 3 is fixedly installed
There is the first transport robot 16, halogen inspection station 10 and 15 side of conveying frame vacuumized between station 8 are fixedly installed second turn
Robot 17 is transported, Rapid Circulation feeding is realized by transport robot；Compressor and condenser assemble station 3, blade motor
The inside of assembling station 4 is provided with six-shaft industrial robot, and the first transport robot 16, the second transport robot 17 are work
Industry robot guarantees assembly precision while capable of effectively improving working efficiency；Vacuumize station 8, coolant injection station 9, halogen
The inside of inspection station 10, safety check and fortune inspection station 11 is provided with machine vision recognition system and has capability of Internet of things, halogen
Inspection station 10 and safety check and fortune inspection station 11, blade motor assemble station 4 and vacuumize and be fixedly installed respectively between station 8
Separation net 18, avoiding personnel from entering working region influences safety.
The working principle of the invention is: pallet needed for processing being delivered to support frame 5 through feeding cycle machine 1 when use
Pallet is quickly transferred to compressor and condenser assembling station by lower section, feeding manipulator 2 one by one under the effect of motorized rails 6
The elements such as compressor, condenser and blade motor needed for assembling are supplemented to by 3 inside, the first transport robot 16 on demand
Station side assembles station 3 by compressor and condenser, blade motor assembles station 4 and completes assembly operation, conveying frame 15
Product after being completed is transferred to the vacuumizing on station 8 of producing line side through AGV distribution tooling wooden handcart 7, and is filled in refrigerant
Note station 9 is rapidly completed medium and is filled with operation under acting on, shell is quickly assembled to completion filling behaviour by the second transport robot 17
Product side after work is effectively ensured out in the case where halogen examines the efficient accurate detection effect of station 10, safety check and fortune inspection station 11
Factory's product qualification rate is not less than 99.9%, and entire producing line remodels the time no more than 3min, can satisfy to different model air-conditioning
The production requirement of outer machine, improves productivity effect, and using effect is good.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (5)
1. a kind of outdoor machine of air-conditioner flexible production line, including feeding assembling mechanism, testing agency, bundled mechanism, it is characterised in that: institute
Stating feeding assembling mechanism includes feeding cycle machine (1), feeding manipulator (2), compressor and condenser assembling station (3), wind
Leaf motor assembles station (4), is fixedly installed support frame by connector above the end surface of the feeding cycle machine (1)
(5), the left and right sides inner wall of support frame as described above (5) is fixedly installed motorized rails (6) vertically, and the feeding manipulator (2) passes through
The laterally movable setting of motorized rails (6) is in the side of the internal feeding cycle machine (1) of support frame (5), the compressor and condensation
Device assembles station (3) and is fixed at support frame (5) far from feeding cycle machine (1) side, the blade motor group by pedestal
Dress station (4) is fixed at compressor and condenser assembling station (3) side, the blade motor assemble station (4) one
Side is provided with multiple AGV distribution tooling wooden handcart (7) by the way that electromagnetic path is laterally movable, and the AGV distributes tooling wooden handcart (7) side
It is fixedly installed and is vacuumized station (8) by fastener, vacuumize station (8) are far from AGV distribution tooling wooden handcart (7) side
It being fixedly installed coolant injection station (9), the testing agency includes that halogen inspection station (10), safety check and fortune examine station (11),
Halogen inspection station (10) is fixed at AGV distribution tooling wooden handcart (7) close to the same side for vacuumizing station (8), the peace
Inspection and fortune inspection station (11) are fixed at halogen inspection station (10) far from vacuumizing station (8) side, the bundled mechanism packet
Packing machine (12), automatic stacking station (13) are included, the packing machine (12) is fixed at safety check and fortune examines station (11)
Inside one end of side, the packing machine (12) is laterally fixedly installed discharge rack (14), and the automatic stacking station (13) is solid
Fixed setting is located at the two sides of the external one end of packing machine (12) in discharge rack (14).
2. a kind of outdoor machine of air-conditioner flexible production line according to claim 1, it is characterised in that: the blade motor assembles work
Position (4) vacuumizes station (8), halogen inspection station (10), safety check and fortune inspection station (11) close to AGV distribution tooling wooden handcart (7)
One side surface is longitudinally fixed respectively to be provided with conveying frame (15), and the conveying frame (15), discharge rack (14) are motor driving type
Conveyer.
3. a kind of outdoor machine of air-conditioner flexible production line according to claim 1, it is characterised in that: the blade motor assembles work
The side of roller bearing conveying frame is fixedly installed the first transhipment machine between position (4) and compressor and condenser assembling station (3)
People (16), halogen inspection station (10) and the roller bearing conveying frame side vacuumized between station (8) are fixedly installed the second transhipment
Robot (17).
4. a kind of outdoor machine of air-conditioner flexible production line according to claim 1 or 3, it is characterised in that: the compressor and
Condenser assembles station (3), the inside of blade motor assembling station (4) is provided with six-shaft industrial robot, and described first turn
Transport robot (16), the second transport robot (17) is industrial robot.
5. a kind of outdoor machine of air-conditioner flexible production line according to claim 1, it is characterised in that: it is described vacuumize station (8),
Coolant injection station (9), halogen inspection station (10), safety check and the inside of fortune inspection station (11) are provided with Machine Vision Recognition system
It unites and has capability of Internet of things, halogen inspection station (10) and safety check and fortune inspection station (11), blade motor assembling station (4)
And it vacuumizes and is fixedly installed separation net (18) between station (8) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910042363.4A CN109759786A (en) | 2019-01-17 | 2019-01-17 | A kind of outdoor machine of air-conditioner flexible production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910042363.4A CN109759786A (en) | 2019-01-17 | 2019-01-17 | A kind of outdoor machine of air-conditioner flexible production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109759786A true CN109759786A (en) | 2019-05-17 |
Family
ID=66454047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910042363.4A Pending CN109759786A (en) | 2019-01-17 | 2019-01-17 | A kind of outdoor machine of air-conditioner flexible production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109759786A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587299A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly equipment for automotive air conditioning compressor movable fixed plate |
| CN111590336A (en) * | 2020-06-05 | 2020-08-28 | 湖南三一快而居住宅工业有限公司 | Production line |
| CN112264797A (en) * | 2020-10-27 | 2021-01-26 | 佛山东柳自动化科技有限公司 | Intelligent production line of unit type central air conditioner |
| CN112850108A (en) * | 2021-01-28 | 2021-05-28 | 广州擎天德胜智能装备有限公司 | Double-speed pushing machine, flexible production line of air conditioner external unit and production method of flexible production line |
| CN114749909A (en) * | 2022-03-22 | 2022-07-15 | 陕西泰德汽车空调有限公司 | Assembly and detection production line suitable for parking air conditioner host |
Citations (5)
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| JPS632653A (en) * | 1986-06-20 | 1988-01-07 | Daihatsu Motor Co Ltd | Flexible production line |
| CN204800164U (en) * | 2015-07-02 | 2015-11-25 | 佛山市精一自动化设备有限公司 | Central air conditioning barrel welding production line |
| CN106002238A (en) * | 2016-05-26 | 2016-10-12 | 华中科技大学 | Man-machine hybrid intelligent production line |
| CN206662718U (en) * | 2017-02-24 | 2017-11-24 | 深圳市宏盛佳电子设备有限公司 | A kind of air-conditioning production line |
| CN108736663A (en) * | 2018-05-22 | 2018-11-02 | 珠海市精实测控技术有限公司 | A kind of outdoor machine of air-conditioner flexible production line and its production method |
-
2019
- 2019-01-17 CN CN201910042363.4A patent/CN109759786A/en active Pending
Patent Citations (5)
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| JPS632653A (en) * | 1986-06-20 | 1988-01-07 | Daihatsu Motor Co Ltd | Flexible production line |
| CN204800164U (en) * | 2015-07-02 | 2015-11-25 | 佛山市精一自动化设备有限公司 | Central air conditioning barrel welding production line |
| CN106002238A (en) * | 2016-05-26 | 2016-10-12 | 华中科技大学 | Man-machine hybrid intelligent production line |
| CN206662718U (en) * | 2017-02-24 | 2017-11-24 | 深圳市宏盛佳电子设备有限公司 | A kind of air-conditioning production line |
| CN108736663A (en) * | 2018-05-22 | 2018-11-02 | 珠海市精实测控技术有限公司 | A kind of outdoor machine of air-conditioner flexible production line and its production method |
Non-Patent Citations (1)
| Title |
|---|
| 陈揆能: "空调装配自动化生产线工艺研究及系统设计", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587299A (en) * | 2019-10-17 | 2019-12-20 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembly equipment for automotive air conditioning compressor movable fixed plate |
| CN111590336A (en) * | 2020-06-05 | 2020-08-28 | 湖南三一快而居住宅工业有限公司 | Production line |
| CN112264797A (en) * | 2020-10-27 | 2021-01-26 | 佛山东柳自动化科技有限公司 | Intelligent production line of unit type central air conditioner |
| CN112850108A (en) * | 2021-01-28 | 2021-05-28 | 广州擎天德胜智能装备有限公司 | Double-speed pushing machine, flexible production line of air conditioner external unit and production method of flexible production line |
| CN112850108B (en) * | 2021-01-28 | 2021-10-26 | 广州擎天德胜智能装备有限公司 | Double-speed pushing machine, flexible production line of air conditioner external unit and production method of flexible production line |
| CN114749909A (en) * | 2022-03-22 | 2022-07-15 | 陕西泰德汽车空调有限公司 | Assembly and detection production line suitable for parking air conditioner host |
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Application publication date: 20190517 |
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| RJ01 | Rejection of invention patent application after publication |