CN109759754A - Automation is coupled process equipment - Google Patents
Automation is coupled process equipment Download PDFInfo
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- CN109759754A CN109759754A CN201910118807.8A CN201910118807A CN109759754A CN 109759754 A CN109759754 A CN 109759754A CN 201910118807 A CN201910118807 A CN 201910118807A CN 109759754 A CN109759754 A CN 109759754A
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Abstract
The present invention provides a kind of automations to be coupled process equipment, including workbench and feeding device, feeding device is arranged on the table, feeding device includes: storing component, storing component is arranged on the table, storing component includes multiple storing pallets, and each storing tray bottom is provided with first transmission mechanism；Positioning component, positioning component are mounted on the side of storing component, and the second transmission mechanism with the cooperation of the first transmission mechanism is provided on positioning component, storing pallet is transferred on positioning component, and transfer to predeterminated position.It is lower that technical solution of the present invention efficiently solves connection precision in the prior art, and connection speed is slower, is unable to satisfy the problem of batch is coupled.
Description
Technical field
The present invention relates to technical field of welding equipment, are coupled process equipment in particular to a kind of automation.
Background technique
Connection refers at least two things being combined together, and emphasizes two kinds of things knots through a kind of ultimate substance
It closes, be fused together.For example it welds.Welding be it is a kind of with heat or pressuring method jointing metal or other thermoplastics work
Skill and technology.
The purpose of engagement is mainly reached in traditional welding by following three approach: 1, the workpiece that heating is intended to engage is allowed to office
Portion melts to form molten bath, just engages after the cooled and solidified of molten bath, and molten object of filling out can be added when necessary and assist；2, independent fieWtiiltiie is lower
Solder, without melting workpiece itself, by means of solder capillarity connect workpiece (such as solder, hard solder)；3, being equivalent to or
Lower than be aided with high pressure at a temperature of workpiece fusing point, overlapping extrusion molding or vibration etc. make to interpenetrate engagement between two workpiece that (such as smithwelding is consolidated
State welding).
Welding in the application generally refers to the scheme that automation processing is realized by dispensing and pressing, traditional point
Glue needs artificial progress feeding then to carry out being coupled for multiple storerooms with pressing technology, and the machining accuracy of connection is lower, and speed
Degree is slower, is unable to satisfy the connection of high-volume material.
Summary of the invention
The main purpose of the present invention is to provide a kind of automations to be coupled process equipment, to solve connection in the prior art
Precision is lower, and connection speed is slower, is unable to satisfy the problem of batch is coupled.
To achieve the goals above, of the invention to provide a kind of automation and be coupled process equipment, including workbench and upper
Expect that device, feeding device are arranged on the table, feeding device includes: storing component, and storage on the table is arranged in storing component
Expect that component includes multiple storing pallets, each storing tray bottom is provided with first transmission mechanism；Positioning component, positioning
Component is mounted on the side of storing component, and the second transmission mechanism with the cooperation of the first transmission mechanism is provided on positioning component, with
Storing pallet is transferred on positioning component, and transfers to predeterminated position.
Further, storing component further include: storing pedestal, storing pedestal are installed on the workbench；Storage rack, storage rack
It is removably mounted on storing pedestal, multiple storing pallets are placed on storage rack, and the first transmission mechanism is arranged in storing support
The bottom of disk；The first part of elevating mechanism, elevating mechanism is arranged on storing pedestal, and elevating mechanism second part is mounted on storage
Expect on frame, to control the lifting of storage rack.
Further, elevating mechanism includes: driving portion, and driving portion is mounted on storing pedestal；Follower, follower installation
On storage rack；Wherein, driving portion is connected with follower by threaded rod.
Further, the first transmission mechanism is set as tape handler, comprising: the first transmission belt；First driving pulley, the
One driving pulley is mounted on storage rack；First driven pulley, the first driven pulley are mounted on storage rack, and actively with first
The setting of belt wheel interval；Wherein, the first transmission shaft is connected on the first driving pulley, storing is run through in the first transmission shaft at least one end
Frame and extension, to connect the first driving structure.
Further, the part that the first transmission shaft stretches out storage rack connects transmission gear, and the first driving structure includes first
Driving motor, driving gear is connected on the first driving motor, and driving gear has the first position being meshed with transmission gear
With the second position being separated from each other.
Further, the first driving structure further includes extensible member, and extensible member is connect with the first driving motor, so that first drives
Motor is moved close to or far from storage rack.
Further, positioning component includes: locating rack, and locating rack is installed on the workbench, the first transmission mechanism and second
Storing pallet is transferred on locating rack by transmission mechanism cooperation；Position limiting structure, position limiting structure are provided with multiple and setting and are positioning
On frame；The side of storing pallet is arranged in top tight structure, top tight structure, and top tight structure cooperates with position limiting structure consolidates storing pallet
Surely predeterminated position is arrived.
Further, the second transmission mechanism is set as tape handler, comprising: the second transmission belt；Second driving pulley, the
Two driving pulleys are mounted on locating rack；Second driven pulley, the second driven pulley are mounted on locating rack, and actively with second
The setting of belt wheel interval；Wherein, second driving shaft is connected on the second driving pulley, second driving shaft at least one end is through positioning
Frame and extension, to connect the second driving structure.
Further, the second driving structure includes the second driving motor, the stretching of the second driving motor and second driving shaft
Part is connected by belt mechanism.
Further, top tight structure is set as lifting cylinder, and lifting cylinder is arranged on the downside of storing pallet, and position limiting structure is set
It is set to the stop block structure for bending towards storing pallet, lifting cylinder has the first position for holding out against storing pallet and far from storing pallet
The second position.
Further, feeding device further includes feeding manipulator, and feeding manipulator includes: feeding pedestal, feeding pedestal peace
Dress is on the table；Movable component, movable component first end are mounted on feeding pedestal, and the second end of movable component is freely
End；The second end of movable component is arranged in take-off assembly, take-off assembly.
Further, movable component includes multiple mechanical arms, and multiple mechanical arms are rotatablely connected by shaft, at least one
The shaft rotation and sliding connection that mechanical arm is adapted to it.
Further, take-off assembly is set as suction nozzle, to draw and fix material.
Further, storing component is set as multiple groups, and to store different types of material to be processed, suction nozzle is provided with more
Group, the type of suction nozzle and the type of material to be processed match.
Further, feeding device further includes feeding adjustment component, and feeding adjustment component includes: angle adjustment main body, angle
Degree adjustment main body sliding connection and workbench；Mounting seat, mounting seat are mounted in angle adjustment main body, set in mounting seat
It is equipped with positioning groove compatible with material to be processed.
Further, it being provided with rotating platform below mounting seat, mounting seat side is provided with rotary photoelectric sensing chip,
Rotating platform is connected with actuator, and rotary photoelectric sensing chip is electrically connected with actuator, to treat processing materials by rotating platform
Carry out angle compensation.
Further, vacuum adsorption mechanism is installed on rotating platform, pedestal is fixedly mounted.
Further, angle adjustment main body slides connection by rotation axis and workbench, the working range of rotation axis are greater than
Or it is equal to 500mm, the operating accuracy of rotation axis is 0.01mm.
Further, it further includes a cream device that automation, which is coupled process equipment, and point cream device includes: a cream main body；Conveying
Machinery, conveying machinery are arranged in cream main body；Soldering paste bucket, soldering paste bucket are removably mounted on conveying machinery；Cream syringe needle out,
Cream syringe needle is connect with conveying machinery out, and the soldering paste in soldering paste bucket flows out after being transmitted by conveying machinery from cream syringe needle out.
Further, cream syringe needle is bending angle syringe needle out, with to multiple millet cake soldering paste of material to be processed.
Further, it further includes blanking device that automation, which is coupled process equipment, and blanking device includes: blanking mechanical hand, under
Expect manipulator setting on the table, the one end of blanking mechanical hand far from workbench is free end；Blanking suction nozzle, blanking suction nozzle are set
It sets in the free end of blanking mechanical hand.
Further, blanking device further includes blanking component and positioning component, the structure phase of blanking component and storing component
Together.
Further, point cream device is at least partially installed at the free end of blanking mechanical hand, and with blanking mechanical palmistry
Neighbour's setting, point cream device are the point cream device in claim.
Further, the side of blanking mechanical hand, which is provided with, inhales soldering paste mechanism, and inhaling soldering paste mechanism includes: to inhale soldering paste main body,
Inhale the setting of soldering paste main body on the table；Suction inlet, suction inlet setting is on inhaling soldering paste main body；Wherein, it inhales and is provided in soldering paste main body
Vacuum generating device, the excess solder paste gone out on cream syringe needle that will be placed on suction inlet are sucked out.
Further, it further includes visual inspection means for correcting that automation, which is coupled process equipment, and visual inspection means for correcting is set
It sets in the side of blanking mechanical hand, is accurately positioned with the bottom to the material to be processed after welding.
Further, it further includes control device and shell that automation, which is coupled process equipment, and control device includes: power control cabinet,
The lower section of workbench is arranged in power control cabinet；Main panel, main panel are arranged on shell；Operating assembly, operating assembly are arranged in master
The downside of panel.
Further, operating assembly is set as control keyboard and mouse, and it is total that power supply is equipped between operating assembly and main panel
Switch and emergency stop switch.
Further, warning device is provided on shell, warning device is electrically connected with control device.
It applies the technical scheme of the present invention, the setting of storing component can store more materials to be processed simultaneously, specifically
Ground, material to be processed prevent on storing pallet, and the setting of positioning component can position storing pallet, and then to storing
Material to be processed on pallet is positioned, to improve welding precision.The quota of first transmission mechanism and the second transmission mechanism and
The automation of feed can be realized by the storing tray transfer to positioning component on storing component.Above structure can be with
So that multiple materials to be processed is carried out automatic transhipment positioning, the speed of entire welding process can be improved, while batch may be implemented
Welding.It is lower that technical solution of the present invention efficiently solves connection precision in the prior art, and connection speed is slower, can not
Meet the problem of batch is coupled.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 shows the structural schematic diagram that automation according to the present invention is coupled the embodiment of process equipment；
Fig. 2 shows the structural schematic diagrams of workbench and each device thereon in the present invention；
Fig. 3 shows the structural schematic diagram at another visual angle of workbench and each device thereon in the present invention；
Fig. 4 shows the structural schematic diagram in the present invention after feeding device installation；
Fig. 5 shows the structural schematic diagram of feeding device in the present invention；
Fig. 6 shows the schematic diagram at another visual angle of feeding device in the present invention；
Fig. 7 shows the structural schematic diagram of storing component and the cooperation of the first transmission mechanism in the present invention；
Fig. 8 shows the schematic diagram of the first driving structure in the present invention, transmission gear and driving gear cooperation；
Fig. 9 shows positioning component in the present invention and holds out against the structural schematic diagram before storing pallet；
Figure 10 shows positioning component in the present invention and holds out against the structural schematic diagram after storing pallet；
Figure 11 shows the structural schematic diagram of feeding manipulator in the present invention；
Figure 12 shows structural schematic diagram when feeding manipulator in the present invention draws material to be processed；
Figure 13 shows structural schematic diagram when take-off assembly in the present invention draws material to be processed；
Figure 14 shows another structural schematic diagram when take-off assembly in the present invention draws material to be processed；
Figure 15 shows structural schematic diagram when another take-off assembly in the present invention draws material to be processed；
Figure 16 shows structural schematic diagram when knife grain is placed on storing pallet in the present invention；
Figure 17 shows the structural schematic diagrams after feeding adjustment component installation in the present invention；
Figure 18 shows the structural schematic diagram of feeding adjustment component in the present invention；
Figure 19 shows mounting seat in the present invention and installs the structural schematic diagram after material to be processed；
Figure 20 shows the structural schematic diagram in the present invention after the installation of blanking mechanical hand and blanking component；
Figure 21 shows structural schematic diagram when blanking mechanical hand works in the present invention；
Figure 22 shows structural schematic diagram when midpoint cream device and blanking mechanical hand of the present invention are wholely set；
Figure 23 shows the structural schematic diagram after Zhong Xi soldering paste of the present invention mechanism and the installation of visual inspection means for correcting.
Wherein, the above drawings include the following reference numerals:
10, workbench；20, feeding device；21, storing component；211, storing pedestal；212, storage rack；213, storing support
Disk；22, positioning component；221, locating rack；222, position limiting structure；223, top tight structure；23, elevating mechanism；231, driving portion；
232, follower；233, threaded rod；24, the first transmission mechanism；241, the first transmission belt；242, the first driving pulley；244,
One transmission shaft；245, the first driving structure；246, transmission gear；247, driving gear；25, the second transmission mechanism；251, second
Transmission belt；252, the second driving pulley；254, the second driving structure；26, feeding manipulator；261, feeding pedestal；262, movable
Component；263, take-off assembly；27, feeding adjusts component；271, angle adjusts main body；272, mounting seat；273, positioning groove；
274, rotating platform；275, rotary photoelectric sensing chip；276, actuator；30, cream device is put；31, cream main body is put；32, conveyer
Tool；33, soldering paste bucket；34, go out cream syringe needle；40, blanking device；41, blanking mechanical hand；42, blanking suction nozzle；43, blanking component；
50, soldering paste mechanism is inhaled；51, soldering paste main body is inhaled；52, suction inlet；60, visual inspection means for correcting；70, control device；71, automatically controlled
Cabinet；72, main panel；73, operating assembly；80, shell；90, warning device.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
As shown in Figures 1 to 10, one of the present embodiment automation is coupled process equipment, including workbench 10 and feeding
Device 20, feeding device 20 are arranged on workbench 10, and feeding device 20 includes storing component 21 and positioning component 22.Storing group
Part 21 is arranged on workbench 10, and storing component 21 includes multiple storing pallets 213, and each 213 bottom of storing pallet is respectively provided with
There is first transmission mechanism 24.Positioning component 22 is mounted on the side of storing component 21, is provided on positioning component 22 and the
Second transmission mechanism 25 of one transmission mechanism 24 cooperation, storing pallet 213 is transferred on positioning component 22, and is transferred to pre-
If position.
Using the technical solution of the present embodiment, the setting of storing component 21 can store more materials to be processed simultaneously,
Specifically, material to be processed prevents on storing pallet 213, and the setting of positioning component 22 can determine storing pallet 213
Position, and then the material to be processed on storing pallet 213 is positioned, to improve welding precision.First transmission mechanism 24 and
The quota of two transmission mechanisms 25 and the storing pallet 213 on the storing component 21 can be transferred on positioning component 22, it is real
The automation being now fed.Above structure can make multiple materials to be processed carry out automatic transhipment positioning, and entire welding can be improved
The speed of process, while batch may be implemented and weld.The technical solution of the present embodiment efficiently solves weldering in the prior art
It is lower to connect precision, and speed of welding is slower, is unable to satisfy the problem of batch welds.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, storing component 21 further includes storing pedestal 211, storage
Expect frame 212 and elevating mechanism 23.Storing pedestal 211 is mounted on workbench 10.Storage rack 212 is removably mounted on storing base
On seat 211, multiple storing pallets 213 are placed on storage rack 212, and the bottom of storing pallet 213 is arranged in the first transmission mechanism 24
Portion.The first part of elevating mechanism 23 is arranged on storing pedestal 211, and 23 second part of elevating mechanism is mounted on storage rack 212
On, to control the lifting of storage rack 212.Storage rack 212 is removably mounted on storing pedestal 211 in above structure, in this way
Another storage rack can be directly replaced after the material use on all storing pallets 213 on a storage rack 212
212, to guarantee the quick feed of equipment.The setting of elevating mechanism 23 is used to switch using the storing pallet on storage rack 212
213, so that the available use of multiple storing pallets 213 on storage rack 212.Further, multiple storing pallets 213 exist
Arrangement mode on storage rack 212 is to be alternatively arranged up and down, and each storing pallet 213 reaches the state one when using position
It causes.It is preferred that each storing pallet 213 is parallel to each other.Further, multiple storing pallets 213 after storage rack 212 is installed are in
Horizontality.The setting of first transmission mechanism 24 is used to transmit the storing pallet 213 in using position.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, elevating mechanism 23 includes driving portion 231 and driven
Portion 232.Driving portion 231 is mounted on storing pedestal 211.Follower 232 is mounted on storage rack 212.Wherein, driving portion 231
It is connected with follower 232 by threaded rod 233.Above structure can guarantee displacement of the storage rack 212 relative to storing pedestal 211
It can be more reliable and more stable.Further, driving portion 231 is set as stepper motor, is made with guaranteeing that each storing pallet 213 is in
State when with position is always.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, the first transmission mechanism 24 is set as V belt translation machine
Structure, including the first transmission belt 241, the first driving pulley 242 and the first driven pulley.First driving pulley 242 is mounted on storing
On frame 212.First driven pulley is mounted on storage rack 212, and is spaced and is arranged with the first driving pulley 242.Wherein, first is main
The first transmission shaft 244 is connected on movable belt pulley 242, the first transmission shaft 244 at least one end is through storage rack 212 and extension
Point, to connect the first driving structure 245.The setting of the first transmission mechanism 24 in above structure, which is used to transmit to be in, uses position
Storing pallet 213, driven especially by the first driving structure 245.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, the first transmission shaft 244 stretches out the portion of storage rack 212
Divide connection transmission gear 246, the first driving structure 245 includes the first driving motor, is connected with driving tooth on the first driving motor
Wheel 247, driving gear 247 have the first position being meshed and the second position being separated from each other with transmission gear 246.Above-mentioned knot
The setting of structure middle gear transmission can make the transmission of the first transmission mechanism 24 more reliable and more stable, and simultaneous transmission distance is easier to control
System.Driving gear 247 and two kinds of cooperation positions of transmission gear 246 can cause to do in lifting process to avoid storage rack 212
It disturbs.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, the first driving structure 245 further includes extensible member, is stretched
Contracting part is connect with the first driving motor, so that the first driving motor is close to or far from storage rack 212.The setting of extensible member can change
Become 245 position of the first driving structure, and then realizes the switching between driving gear 247 and the two states of transmission gear 246.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, positioning component 22 includes locating rack 221, limit knot
Structure 222 and top tight structure 223.Locating rack 221 is mounted on workbench 10, and the first transmission mechanism 24 and the second transmission mechanism 25 are matched
Storing pallet 213 is transferred on locating rack 221 by conjunction.Position limiting structure 222 is provided with multiple and is arranged on locating rack 221.Top
The side of storing pallet 213 is arranged in locking structure 223, and top tight structure 223 cooperates with position limiting structure 222 consolidates storing pallet 213
Surely predeterminated position is arrived.The setting of position limiting structure 222 can guarantee that storing pallet 213 enters on locating rack 221 in above structure
After can achieve predeterminated position, the setting of top tight structure 223 is used to that storing pallet 213 is fixed, so that storing pallet 213
It is maintained at predeterminated position.
It is worth noting that, position-limit mechanism refers to the limited block held out against with jacking mechanism cooperation, Ke Yishe in the present embodiment
Multiple limited blocks are set so that the storing pallet 213 after holding out against is more reliable and more stable.It is possible to further be set in predetermined position
Bit architecture, so that storing pallet 213 is automatically stopped after reaching predeterminated position.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, the second transmission mechanism 25 is set as V belt translation machine
Structure, including the second transmission belt 251, the second driving pulley 252 and the second driven pulley.Second driving pulley 252 is mounted on positioning
On frame 221.Second driven pulley is mounted on locating rack 221, and is spaced and is arranged with the second driving pulley 252.Wherein, second is main
Second driving shaft is connected on movable belt pulley 252, second driving shaft at least one end is through locating rack 221 and extension, with even
Connect the second driving structure 254.The cooperation of the second drive mechanism and the first transmission mechanism 24 can make to reach and use in above structure
The storing pallet 213 of position is transferred on locating rack 221.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, the second driving structure 254 includes the second driving electricity
The extension of machine, the second driving motor and second driving shaft is connected by belt mechanism.Above structure can make the second biography
Motivation structure 25 reliablely and stablely works.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, top tight structure 223 is set as lifting cylinder, is promoted
Cylinder setting is set as bending towards the stop block structure of storing pallet 213, lifting cylinder in 213 downside of storing pallet, position limiting structure 222
With the first position for holding out against storing pallet 213 and far from the second position of storing pallet 213.Jacking mechanism can in above structure
To be held out against or be loosened storing pallet 213 as needed.
As shown in Figure 10 to Figure 16, in the technical scheme of this embodiment, feeding device 20 further includes feeding manipulator 26,
Feeding manipulator 26 includes feeding pedestal 261, movable component 262 and take-off assembly 263.Feeding pedestal 261 is mounted on workbench
On 10.262 first end of movable component is mounted on feeding pedestal 261, and the second end of movable component 262 is free end.Feeding group
The second end of movable component 262 is arranged in part 263.Feeding manipulator 26 in above structure can be on predeterminated position
Material gap clamping on storing pallet 213 is taken.
As shown in Figure 10 to Figure 16, in the technical scheme of this embodiment, movable component 262 includes multiple mechanical arms, more
A mechanical arm is rotatablely connected by shaft, the shaft rotation and sliding connection that at least one mechanical arm is adapted to it.Above-mentioned knot
Movable component 262 in structure can make feeding manipulator 26 have bigger freedom degree, to guarantee that take-off assembly 263 can refer to
Determine to be moved in spatial dimension.
As shown in Figure 10 to Figure 16, in the technical scheme of this embodiment, take-off assembly 263 is set as suction nozzle, to draw
And fixed material.Above structure more conveniently can take material.
As shown in Figure 10 to Figure 16, in the technical scheme of this embodiment, storing component 21 is set as multiple groups, to store not
Congener material to be processed, suction nozzle are provided with multiple groups, and the type of suction nozzle and the type of material to be processed match.Above structure
Middle storing component 21, which is set as multiple groups, can store a variety of materials to be processed, corresponding suction nozzle can be set to it is one or more groups of,
To carry out feeding to multiple groups material.Preferred feed type is identical as suction nozzle quantity, also can according to need using a kind of suction nozzle pair
Answer a variety of materials to be processed.Specifically, the material to be processed in the present embodiment is two kinds, respectively knife grain and cutter head, specifically
Multiple knife grains are welded on cutter head.
As shown in Figure 16 to Figure 19, in the technical scheme of this embodiment, feeding device 20 further includes feeding adjustment component
27, it includes angle adjustment main body 271 and mounting seat 272 that feeding, which adjusts component 27,.Angle adjusts the sliding of main body 271 connection and work
Make platform 10.Mounting seat 272 is mounted in angle adjustment main body 271, is provided in mounting seat 272 and is mutually fitted with material to be processed
The positioning groove 273 matched.Above structure is used to install and adjust the material to be processed that take-off assembly 263 is taken.Mounting seat 272
Setting be used to that material to be processed is installed, the setting of angle adjustment main body 271 can be coupled pedestal 272 and treat processing materials
Angle be adjusted.
As shown in Figure 16 to Figure 19, in the technical scheme of this embodiment, rotating platform is provided with below mounting seat 272
274,272 side of mounting seat is provided with rotary photoelectric sensing chip 275, and rotating platform 274 is connected with actuator 276, rotates light
Electric induction piece 275 is electrically connected with actuator 276, carries out angle compensation to treat processing materials by rotating platform 274.Rotary flat
The setting of platform 274 can be adjusted with the deflection orientation for treating processing materials with mounting seat 272.Rotating platform 274 cooperates
Rotary photoelectric sensing chip 275 and actuator 276 must can quick and precisely compensate the deflection angle of material to be processed, be at just
In welding position.
As shown in Figure 16 to Figure 19, in the technical scheme of this embodiment, vacuum adsorption machine is installed on rotating platform 274
Structure, pedestal 272 is fixedly mounted.It can will be by 272 fast and stable of mounting seat fixed by the cooperation of vacuum adsorption mechanism
On rotating platform 274.It is possible to further which locating piece is arranged on rotating platform 274, so that after mounting seat 272 is fixed
Position determine.
As shown in Figure 16 to Figure 19, in the technical scheme of this embodiment, angle adjusts main body 271 and is slid by rotation axis
Connection and workbench 10, the working range of rotation axis are greater than or equal to 500mm, and the operating accuracy of rotation axis is 0.01mm.It is above-mentioned
Structure can be such that feeding adjustment component 27 slides relative to workbench 10, in order to which material to be processed adjusted is transferred to weldering
Connect position.
As shown in Figure 20 to Figure 22, in the technical scheme of this embodiment, it further includes cream that automation, which is coupled process equipment,
Device 30, point cream device 30 include a point cream main body 31, conveying machinery 32, soldering paste bucket 33 and cream syringe needle 34 out.Conveying machinery 32 is set
It sets in cream main body 31.Soldering paste bucket 33 is removably mounted on conveying machinery 32.Cream syringe needle 34 and conveying machinery 32 connect out
It connects, the soldering paste in soldering paste bucket 33 flows out after being transmitted by conveying machinery 32 from cream syringe needle 34 out.Point cream device 30 setting to
Processing materials addition soldering paste is treated, in order to the welding of material to be processed.Specifically, the cutter head in the present embodiment passes through feeding tune
Whole group part 27 adjusts and after being transferred to welding position, carries out cream from cream device 30 to the portion to be welded of cutter head, simultaneously on
Material manipulator 26 takes knife grain to be welded, and is docked to the portion to be welded with soldering paste, completes welding with cooperation.
As shown in Figures 1 to 10, in the technical scheme of this embodiment, out cream syringe needle 34 be bending angle syringe needle, with to
Multiple millet cake soldering paste of processing materials.Above structure, which can use cream syringe needle 34, to give welding a variety of materials to be processed.
As shown in Figure 20 to Figure 22, in the technical scheme of this embodiment, it further includes blanking that automation, which is coupled process equipment,
Device 40, blanking device 40 include blanking mechanical hand 41 and blanking suction nozzle 42.Blanking mechanical hand 41 is arranged on workbench 10, under
Expect that the one end of manipulator 41 far from workbench 10 is free end.The free end of blanking mechanical hand 41 is arranged in blanking suction nozzle 42.On
It states in structure and soldered finished product is subjected to blanking under the cooperation of blanking mechanical hand 41 and blanking suction nozzle 42.
As shown in Figure 20 to Figure 22, in the technical scheme of this embodiment, blanking device 40 further includes 43 He of blanking component
Positioning component 22, blanking component 43 are identical as the structure of storing component 21.The setting of blanking component 43 is used to store welding and completes
Finished product, structure and the structure of storing component 21 are essentially identical, but in application order and storing component 21 on the contrary, especially by
Empty storing pallet 213 is fixed on positioning component 22, after be transferred back on storage rack 212 again after the completion of blanking, Zhi Houpei
It closes elevating mechanism 23 and the storing pallet 213 of gas space is transferred on positioning component 22 by the first transmission mechanism 24, to storage rack
After multiple storing pallets 213 on 212 are filled, blanking component 43 is replaced.
As shown in Figure 20 to Figure 22, in the technical scheme of this embodiment, point cream device 30 is at least partially installed at down
Expect the free end of manipulator 41, and be disposed adjacent with blanking mechanical hand 41, point cream device 30 is above-mentioned point cream device 30.It is above-mentioned
The occupied space that can will reduce equipment is set, while a cream device 30 can be made more flexible.
As shown in figure 23, in the technical scheme of this embodiment, the side of blanking mechanical hand 41, which is provided with, inhales soldering paste mechanism
50, inhaling soldering paste mechanism 50 includes inhaling soldering paste main body 51 and suction inlet 52.Soldering paste main body 51 is inhaled to be arranged on workbench 10.Suction inlet 52 is set
It sets on inhaling soldering paste main body 51.Wherein, it inhales in soldering paste main body 51 and is provided with vacuum generating device, will be placed on suction inlet 52
The excess solder paste on cream syringe needle 34 is sucked out out.The setting that above structure inhales soldering paste mechanism 50 can will be extra on cream syringe needle 34 out
Soldering paste is sucked out, and condenses on cream syringe needle 34 out to avoid soldering paste, guarantees the continuous use of point cream device 30.
As shown in figure 23, in the technical scheme of this embodiment, it further includes visual inspection school that automation, which is coupled process equipment,
The side of blanking mechanical hand 41 is arranged in equipment 60, visual inspection means for correcting 60, to the material to be processed after welding
Bottom is accurately positioned.The setting of visual inspection means for correcting 60 can treat processing materials and quickly determine in above structure
Position, to improve processing efficiency.Further, which can cooperate blanking device 40 to carry out fast blanking, to improve blanking speed
Degree.
As shown in Figure 1, in the technical scheme of this embodiment, it further includes 70 He of control device that automation, which is coupled process equipment,
Shell 80, control device 70 include power control cabinet 71, main panel 72 and operating assembly 73.Power control cabinet 71 is arranged under workbench 10
Side.Main panel 72 is arranged on shell 80.The downside of main panel 72 is arranged in operating assembly.Above structure can be more easily
It is coupled process equipment to automation to control, it specifically can be by MANUAL CONTROL mode and automatic control mode.Main panel 72
Monitoring friendship state and progress that can be more convenient is set.
As shown in Figure 1, in the technical scheme of this embodiment, operating assembly 73 is set as control keyboard and mouse, operation
Battery main switch and emergency stop switch are equipped between component 73 and main panel 72.Above structure makes the operation of control device 70 more
Add simple and convenient, battery main switch can control the opening and closing of equipment, and the setting of emergency stop switch can be to emergency situations occur
When, it shuts down in time.
As shown in Figure 1, in the technical scheme of this embodiment, warning device 90, warning device 90 are provided on shell 80
It is electrically connected with control device 70.The setting of warning device 90 can the timely alarm when equipment breaks down, made with reducing failure
At loss.It is possible to further which warning device 90 is electrically connected with all parts of feeding device 20 and blanking device 40, and
Corresponding trigger sensor is set, comprehensively monitoring automation can be coupled the various pieces working condition of process equipment in this way.
For example, installing the sensor that elevating mechanism 23 cooperates on storing component 21, finished with the material use on storing component 21
After carry out alarm；The sensor that elevating mechanism 23 cooperates is installed on blanking component 43, is deposited with the material on blanking component 43
Alarm is carried out after full；The sensor for matching sum is set in feeding manipulator 26 to alarm when feeding manipulator 26 breaks down
Deng.
It is worth noting that, the structure of the storing pallet 213 in the present invention is changed according to actual material, for example,
When material to be processed is cutter head or finished product, the groove of multiple installation cutter heads or finished product is provided on storing pallet 213；It is to be processed
When material is knife grain, multiple location holes are provided on storing pallet 213, the middle part of multiple location holes is arranged in knife grain.
It can be seen from the above description that the above embodiments of the present invention realized the following chievements: storing component
21 setting can store more materials to be processed simultaneously, and specifically, material to be processed prevents on storing pallet 213, fixed
The setting of hyte part 22 can position storing pallet 213, and then determine the material to be processed on storing pallet 213
Position, to improve welding precision.The quota of first transmission mechanism 24 and the second transmission mechanism 25 and it can will be in storing component 21
On storing pallet 213 transfer on positioning component 22, realize the automation of feed.Above structure can make multiple objects to be processed
Material carries out automatic transhipment positioning, and the speed of entire welding process can be improved, while batch may be implemented and weld.Skill of the invention
It is lower that art scheme efficiently solves welding precision in the prior art, and speed of welding is slower, is unable to satisfy batch welding
Problem.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (28)
1. a kind of automation is coupled process equipment, which is characterized in that including workbench (10) and feeding device (20), the feeding
Device (20) is arranged on the workbench (10), and the feeding device (20) includes:
Storing component (21), the storing component (21) are arranged on the workbench (10), and the storing component (21) includes
Multiple storing pallets (213), each storing pallet (213) bottom are provided with first transmission mechanism (24)；
Positioning component (22), the positioning component (22) are mounted on the side of the storing component (21), the positioning component
(22) the second transmission mechanism (25) with first transmission mechanism (24) cooperation is provided on, by the storing pallet
(213) it is transferred on the positioning component (22), and transfers to predeterminated position.
2. automation according to claim 1 is coupled process equipment, which is characterized in that the storing component (21) is also wrapped
It includes:
Storing pedestal (211), the storing pedestal (211) are mounted on the workbench (10)；
Storage rack (212), the storage rack (212) are removably mounted on the storing pedestal (211), multiple storings
Pallet (213) is placed on the storage rack (212), and first transmission mechanism (24) is arranged in the storing pallet (213)
Bottom；
The first part of elevating mechanism (23), the elevating mechanism (23) is arranged on the storing pedestal (211), the lifting
Mechanism (23) second part is mounted on the storage rack (212), to control the lifting of the storage rack (212).
3. automation according to claim 2 is coupled process equipment, which is characterized in that the elevating mechanism (23) includes:
Driving portion (231), the driving portion (231) are mounted on the storing pedestal (211)；
Follower (232), the follower (232) are mounted on the storage rack (212)；
Wherein, the driving portion (231) is connected with the follower (232) by threaded rod (233).
4. automation according to claim 2 is coupled process equipment, which is characterized in that first transmission mechanism (24) sets
It is set to tape handler, comprising:
First transmission belt (241)；
First driving pulley (242), first driving pulley (242) are mounted on the storage rack (212)；
First driven pulley, first driven pulley are mounted on the storage rack (212), and with first driving pulley
(242) interval setting；
Wherein, it is connected with the first transmission shaft (244) on first driving pulley (242), first transmission shaft (244) is at least
There is one end through the storage rack (212) and extension, to connect the first driving structure (245).
5. automation according to claim 4 is coupled process equipment, which is characterized in that first transmission shaft (244) is stretched
The part of the storage rack (212) connects transmission gear (246) out, and first driving structure (245) includes the first driving electricity
Machine is connected with driving gear (247) on first driving motor, the driving gear (247) and the transmission gear (246)
With the first position being meshed and the second position being separated from each other.
6. automation according to claim 5 is coupled process equipment, which is characterized in that first driving structure (245)
Further include extensible member, the extensible member is connect with first driving motor so that first driving motor close to or far from
The storage rack (212).
7. automation according to claim 1 is coupled process equipment, which is characterized in that the positioning component (22) includes:
Locating rack (221), the locating rack (221) are mounted on the workbench (10), first transmission mechanism (24) and
The storing pallet (213) is transferred on locating rack (221) by the second transmission mechanism (25) cooperation；
Position limiting structure (222), the position limiting structure (222) are provided with multiple and are arranged on the locating rack (221)；
Top tight structure (223), the top tight structure (223) are arranged in the side of the storing pallet (213), the top tight structure
(223) the storing pallet (213) is fixed to predeterminated position with the position limiting structure (222) cooperation.
8. automation according to claim 7 is coupled process equipment, which is characterized in that second transmission mechanism (25) sets
It is set to tape handler, comprising:
Second transmission belt (251)；
Second driving pulley (252), second driving pulley (252) are mounted on the locating rack (221)；
Second driven pulley, second driven pulley are mounted on the locating rack (221), and with second driving pulley
(252) interval setting；
Wherein, it is connected with second driving shaft on second driving pulley (252), the second driving shaft at least one end is run through
The locating rack (221) and extension, to connect the second driving structure (254).
9. automation according to claim 8 is coupled process equipment, which is characterized in that second driving structure (254)
Including the second driving motor, the extension of second driving motor and the second driving shaft is connected by belt mechanism
It connects.
10. automation according to claim 7 is coupled process equipment, which is characterized in that top tight structure (223) setting
For lifting cylinder, on the downside of the storing pallet (213), the position limiting structure (222) is set as curved for the lifting cylinder setting
To the stop block structure of the storing pallet (213), the lifting cylinder has the first position for holding out against the storing pallet (213)
With the second position far from the storing pallet (213).
11. automation according to claim 1 is coupled process equipment, which is characterized in that the feeding device (20) is also wrapped
It includes feeding manipulator (26), the feeding manipulator (26) includes:
Feeding pedestal (261), the feeding pedestal (261) are mounted on the workbench (10)；
Movable component (262), movable component (262) first end are mounted on the feeding pedestal (261), the activity group
The second end of part (262) is free end；
Take-off assembly (263), second end of take-off assembly (263) setting in the movable component (262).
12. automation according to claim 11 is coupled process equipment, which is characterized in that movable component (262) packet
Include multiple mechanical arms, multiple mechanical arms are rotatablely connected by shaft, be adapted to it described turn of at least one mechanical arm
Axis rotation and sliding connection.
13. automation according to claim 12 is coupled process equipment, which is characterized in that the take-off assembly (263) sets
It is set to suction nozzle, to draw and fix material.
14. automation according to claim 13 is coupled process equipment, which is characterized in that storing component (21) setting
For multiple groups, to store different types of material to be processed, the suction nozzle is provided with multiple groups, the type of the suction nozzle with it is described to be added
The type of work material matches.
15. automation according to claim 1 is coupled process equipment, which is characterized in that the feeding device (20) is also wrapped
Feeding adjustment component (27) is included, feeding adjustment component (27) includes:
Angle adjusts main body (271), angle adjustment main body (271) the sliding connection and the workbench (10)；
Mounting seat (272), the mounting seat (272) are mounted on angle adjustment main body (271), the mounting seat
(272) positioning groove (273) compatible with material to be processed is provided on.
16. automation according to claim 15 is coupled process equipment, which is characterized in that under the mounting seat (272)
Side is provided with rotating platform (274), and mounting seat (272) side is provided with rotary photoelectric sensing chip (275), the rotation
Platform (274) is connected with actuator (276), and the rotary photoelectric sensing chip (275) is electrically connected with the actuator (276), with
Angle compensation is carried out to the material to be processed by the rotating platform (274).
17. automation according to claim 16 is coupled process equipment, which is characterized in that on the rotating platform (274)
Vacuum adsorption mechanism is installed, with the fixation mounting seat (272).
18. automation according to claim 15 is coupled process equipment, which is characterized in that the angle adjusts main body
(271) by rotation axis sliding connection and the workbench (10), the working range of the rotation axis is greater than or equal to 500mm,
The operating accuracy of the rotation axis is 0.01mm.
19. automation according to claim 1 is coupled process equipment, which is characterized in that the automation is coupled processing and sets
Standby further includes a cream device (30), and described cream device (30) includes:
Point cream main body (31)；
Conveying machinery (32), the conveying machinery (32) are arranged on described cream main body (31)；
Soldering paste bucket (33), the soldering paste bucket (33) are removably mounted on the conveying machinery (32)；
Cream syringe needle (34) out, cream syringe needle (34) out are connect with the conveying machinery (32), the weldering in the soldering paste bucket (33)
Cream flows out after being transmitted by the conveying machinery (32) from described cream syringe needle (34) out.
20. automation according to claim 19 is coupled process equipment, which is characterized in that described cream syringe needle (34) out are curved
Angle syringe needle, with to multiple millet cake soldering paste of material to be processed.
21. automation according to claim 19 is coupled process equipment, which is characterized in that the automation is coupled processing and sets
Standby further includes blanking device (40), and the blanking device (40) includes:
Blanking mechanical hand (41), the blanking mechanical hand (41) are arranged on the workbench (10), the blanking mechanical hand
(41) one end far from the workbench (10) is free end；
Blanking suction nozzle (42), free end of blanking suction nozzle (42) setting in the blanking mechanical hand (41).
22. automation according to claim 21 is coupled process equipment, which is characterized in that the blanking device (40) is also wrapped
Include blanking component (43) and the positioning component (22), the structure phase of the blanking component (43) and the storing component (21)
Together.
23. automation according to claim 21 is coupled process equipment, which is characterized in that described cream device (30) is at least
It is partly fitted to the free end of the blanking mechanical hand (41), and is disposed adjacent with the blanking mechanical hand (41), the point
Cream device (30) is point cream device (30) described in claim 19.
24. automation according to claim 21 is coupled process equipment, which is characterized in that the blanking mechanical hand (41)
Side, which is provided with, inhales soldering paste mechanism (50), and the suction soldering paste mechanism (50) includes:
It inhales soldering paste main body (51), the suction soldering paste main body (51) is arranged on the workbench (10)；
Suction inlet (52), the suction inlet (52) are arranged on the suction soldering paste main body (51)；
Wherein, it is provided with vacuum generating device in the suction soldering paste main body (51), going out on the suction inlet (52) will be placed into
Excess solder paste on cream syringe needle (34) is sucked out.
25. automation according to claim 21 is coupled process equipment, which is characterized in that the automation is coupled processing and sets
Standby further includes visual inspection means for correcting (60), and the visual inspection means for correcting (60) is arranged in the blanking mechanical hand (41)
Side, be accurately positioned with the bottom to the material to be processed after welding.
26. automation according to claim 1 is coupled process equipment, which is characterized in that the automation is coupled processing and sets
Standby further includes control device (70) and shell (80), and the control device (70) includes:
Power control cabinet (71), lower section of power control cabinet (71) setting in the workbench (10)；
Main panel (72), the main panel (72) are arranged on the shell (80)；
Operating assembly (73), downside of operating assembly (73) setting in the main panel (72).
27. automation according to claim 26 is coupled process equipment, which is characterized in that operating assembly (73) setting
For control keyboard and mouse, it is equipped with battery main switch between the operating assembly (73) and the main panel (72) and stops in emergency
Switch.
28. automation according to claim 26 is coupled process equipment, which is characterized in that be provided on the shell (80)
Warning device (90), the warning device (90) are electrically connected with the control device (70).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910118807.8A CN109759754A (en) | 2019-02-15 | 2019-02-15 | Automation is coupled process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910118807.8A CN109759754A (en) | 2019-02-15 | 2019-02-15 | Automation is coupled process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109759754A true CN109759754A (en) | 2019-05-17 |
Family
ID=66456724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910118807.8A Pending CN109759754A (en) | 2019-02-15 | 2019-02-15 | Automation is coupled process equipment |
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| Country | Link |
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| CN (1) | CN109759754A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112427986A (en) * | 2020-09-14 | 2021-03-02 | 郎溪浩良锻造有限公司 | Multi-station machining device |
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| JPH09253949A (en) * | 1996-03-22 | 1997-09-30 | Kubota Corp | Stocker device for workpiece |
| CN104191123A (en) * | 2014-05-25 | 2014-12-10 | 浙江正泰电器股份有限公司 | Positioning and clamping device of electromagnetic coil system, and automatic production system of electromagnetic coil system |
| US20150115094A1 (en) * | 2013-10-30 | 2015-04-30 | Fu Ding Electronical Technology (Jiashan) Co.,Ltd. | Feeding device |
| CN205673784U (en) * | 2016-06-15 | 2016-11-09 | 广东骏驰科技股份有限公司 | The transporter of automobile oil pipe welding production |
| CN210147289U (en) * | 2019-02-15 | 2020-03-17 | 廊坊西波尔钻石技术有限公司 | Automatic change and connect processing equipment |
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2019
- 2019-02-15 CN CN201910118807.8A patent/CN109759754A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09253949A (en) * | 1996-03-22 | 1997-09-30 | Kubota Corp | Stocker device for workpiece |
| US20150115094A1 (en) * | 2013-10-30 | 2015-04-30 | Fu Ding Electronical Technology (Jiashan) Co.,Ltd. | Feeding device |
| CN104191123A (en) * | 2014-05-25 | 2014-12-10 | 浙江正泰电器股份有限公司 | Positioning and clamping device of electromagnetic coil system, and automatic production system of electromagnetic coil system |
| CN205673784U (en) * | 2016-06-15 | 2016-11-09 | 广东骏驰科技股份有限公司 | The transporter of automobile oil pipe welding production |
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| CN112427986A (en) * | 2020-09-14 | 2021-03-02 | 郎溪浩良锻造有限公司 | Multi-station machining device |
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