CN109757023A - Printed wiring board and preparation method thereof - Google Patents

Printed wiring board and preparation method thereof Download PDF

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Publication number
CN109757023A
CN109757023A CN201711091388.0A CN201711091388A CN109757023A CN 109757023 A CN109757023 A CN 109757023A CN 201711091388 A CN201711091388 A CN 201711091388A CN 109757023 A CN109757023 A CN 109757023A
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CN
China
Prior art keywords
wiring board
printed wiring
copper
clad plate
resin
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Granted
Application number
CN201711091388.0A
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Chinese (zh)
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CN109757023B (en
Inventor
刘东亮
杨中强
陈文欣
许永静
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Shengyi Technology Co Ltd
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Shengyi Technology Co Ltd
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Priority to CN201711091388.0A priority Critical patent/CN109757023B/en
Priority to PCT/CN2017/117501 priority patent/WO2019090918A1/en
Priority to KR1020207010583A priority patent/KR102522754B1/en
Priority to TW107106258A priority patent/TWI711354B/en
Publication of CN109757023A publication Critical patent/CN109757023A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0277Bendability or stretchability details
    • H05K1/028Bending or folding regions of flexible printed circuits
    • H05K1/0281Reinforcement details thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/241Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
    • C08J5/244Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a kind of printed wiring board and preparation method thereof.Printed wiring board of the invention includes bent molding copper-clad plate as substrate, the copper-clad plate includes copper foil and the compositions of thermosetting resin being adhered on copper foil dipping base fabric, its flexural modulus of elasticity > 10GPa, peel strength between 60-200 DEG C is greater than 1.0N/mm, and after removing copper foil, there is the maximum stress value greater than 400MPa and the breaking strain value greater than 4%.Printed wiring board of the invention can form the printed wiring board with warp architecture by primary or punch forming for several times.

Description

Printed wiring board and preparation method thereof
Technical field
The present invention relates to technical field of electronic products, in particular to a kind of printed wiring board and preparation method thereof.
Background technique
As electronic product develops and the day of battery durable ability is aobvious to light and shortization and multifunctional integrated direction The demand of the 3 D stereo installation of deficiency, printed wiring board (PCB) and electronic component is more and more, currently in order to realizing three-dimensional Solid installation, mostly uses greatly rigid-flexible combination PCB technology path.The rigid-flexible combination pcb board of tradition refers on one piece of PCB printed circuit board Comprising one or more rigid regions and one or more flexible regions, it is laminated in an orderly manner by rigid pcb board and flexible (FPCB) plate It forms together, and is formed and be electrically connected with plated through-hole.Rigid-flexible combination PCB is existing can to provide rigid printed board due support Effect, and have the bendability of flex plate, it can satisfy the requirement of three-dimensional assembling, demand in recent years is increasing.But it is rigid-flexible Complicated in conjunction with PCB processing technology, difficulty is big, for example: rigid PCB needs local hollow out, then with FPCB by pipe sensitive adhesion, simultaneously The binding material of not gummosis must be used between the rigid PCB and flexibility FPCB of local hollow out, and such material lamination window is very It is narrow, it presses very difficult, it is easy to the defects of bubble and hickie occur;In addition, the polyimides of flexibility coat copper plate (FCCL) (PI) film surface inertia is big, not high with the cohesive force of hardboard and most of binding materials, and the resinite of rubber and acrylic compounds System can bond well with PI film, but the performances such as heat resistance and dimensional stability are bad, therefore there are hidden danger for product reliability, and And yield rate is not high, causes cost very high.
Many soft or hard combination PCB are for static bending field, so-called static bending, i other words need to only bend one when installation After a secondary or bending forming, the bending region without swing, that is, be when working it is static, unlike printer laser head that What sample swung back and forth;But even if being exactly in these static bending fields, common rigid PCB is also unable to satisfy bending forming And requirement.
Therefore, much the electronics fields such as PCB are installed in static bending, have one-shot is molding to add material requirements Work ability can preferably absorb impact stress in impact forming process, not crack, is not stratified, and it be curved to go out various solids Bent or concaveconvex shape is fixed, and is installed and used convenient for subsequent PCB.
Summary of the invention
The present invention is intended to provide a kind of PCB and preparation method thereof of static bending installation.
The purpose of the present invention can be achieved through the following technical solutions.
One aspect of the present invention provides a kind of printed wiring board comprising can static bending copper-clad plate as substrate, The copper-clad plate includes copper foil and the compositions of thermosetting resin being adhered on copper foil dipping base fabric, the bullet of the copper-clad plate Property bending modulus > 10GPa (preferably > 12GPa), peel strength between 60-200 DEG C is greater than 1.0N/mm, and is removing copper foil Afterwards, there is the maximum stress value greater than 400Mpa and the breaking strain value greater than 4%.
In some embodiments, the compositions of thermosetting resin includes: thermosetting resin;Curing agent;Toughening material; And solvent, wherein by thermosetting resin be 100 parts by weight in terms of, curing agent be 1-50 parts by weight, toughening material be 20-60 weight Part, solvent is 5-50 parts by weight.
In some embodiments, the thermosetting resin includes epoxy resin, preferably polyfunctional epoxy resin;And/or The curing agent include phenolic resin, amine compound, acid anhydrides, imidazole compound, sulfonium salt, dicyandiamide, in active ester extremely Few one kind;And/or the toughening material includes rubber (the preferably rubber of core-shell structure), phenoxy resin, polyvinyl butyral (PVB), nylon, nanoparticle (preferably SiO2, TiO2Or CaCO3Nanoparticle), ethylenic block copolymers (preferably poly- first propylene At least one of the block copolymer of acid, butadiene and styrene);And/or the solvent includes dimethylformamide (DMF), ethylene glycol monomethyl ether (MC), propylene glycol monomethyl ether (PM), propylene glycol methyl ether acetate (PMA), cyclohexanone, methyl ethyl ketone (MEK), Toluene, at least one of dimethylbenzene.
In some embodiments, the base fabric includes glass fabric or non-woven fabrics.
In some embodiments, the printed wiring board is that high density interconnects (HDI) printed wiring board.
Another aspect of the present invention provides a kind of printed wiring board bending and molding method, which comprises will be above-mentioned Printed wiring board is put into mold, carries out punch forming, it is 10~90 ° that the mold design, which is used to form bending angle, bending Radius is the warp architecture of 1mm~25mm.
In some embodiments, before being put into mold, printed wiring board is heated to 60-200 DEG C of temperature, preferably It is heated to the temperature of glass transition temperature ± 50 DEG C of compositions of thermosetting resin in copper-clad plate.
In some embodiments, stamping forming condition includes:
1) stamping pressure: 100N-20000N;
2) pressing and forming is held time: >=2sec;
3) mold temperature: room temperature (20~35 DEG C), or it is heated to 100 DEG C or less.
In some embodiments, the number of plies for carrying out copper-clad plate in stamping forming printed wiring board is 4-14 layers, thickness For 0.2mm -1mm.
Another aspect of the invention also provides a kind of high density interconnection (HDI) printed wiring board with warp architecture, It is characterized in that, the HDI printed wiring board with warp architecture is using side described in any one of claim 6-9 Method is made by primary or punch forming for several times, and bending angle is 10~90 °, and bending radius is 1mm~25mm, excellent Selection of land, the printed wiring board need the region of bending forming there was only simple route, are not turned on hole.
The present invention can have at least one of following advantages:
1, copper-clad plate of the invention and using the copper-clad plate printed wiring board within the scope of certain temperature and mechanical force It can be plastically deformed under effect, when discharging mechanical force and being restored to room temperature, original shape, which sells of one's property raw shape, to change, and be capable of fixing Molding, that is, have certain rigidity with the effect that meets with stresses generates deformation and it is not broken, and with deformation dependent variable.
2, the technological process of production of printed wiring board is simple, without the printed wiring board manufacture craft of soft or hard combination, improves Efficiency, save the cost.
3, printed wiring board has primary or brake forming for several times working ability, can be preferable during brake forming Stress is absorbed impact, does not crack, is not stratified, and goes out various three-dimensional bendings or concaveconvex shape is fixed, it is curved convenient for subsequent static state Song is installed and used, and HDI printed wiring board is particularly suitable for.
Detailed description of the invention
Fig. 1 shows the load-deformation curve of five seed types.
Fig. 2 shows that one of the copper-clad plate of the present invention according to tensile strength and the acquisition of stretch modulus test method is typical Stress (F)-strains (L) curve.
Fig. 3 shows the bending radius of the PCB of bending forming in the embodiment of the present application 1.
Fig. 4 shows the bending angle of the PCB of bending forming in the embodiment of the present application 1.
Specific embodiment
The present invention has surprisingly found that with the compositions of thermosetting resin impregnated glass fiber cloth etc. containing toughening material Prepreg is made in base fabric, by this prepreg and copper foil lamination it is compound, can be obtained after being fully cured with it is rigid and tough (or It is hard and tough) copper-clad plate of characteristic, using this copper-clad plate can make can static bending installation printed wiring board (PCB).
The load-deformation curve of material with hard and tough characteristic is as shown in figure 1 shown in curve 2.In Fig. 1, each curve generation The material property of table is as follows: 1, hard and crisp;2, hard and tough;3, hard and strong;4, soft and tough;5, soft and weak.
Based on above-mentioned discovery, the present invention provides the bent molding copper-clad plate of one kind, printed wiring board and preparation method thereof. Various aspects of the invention are described below in detail.
Copper-clad plate
One aspect of the present invention provides a kind of bent molding copper-clad plate, and the copper-clad plate includes copper foil and is adhered to The base fabric impregnated by above-mentioned compositions of thermosetting resin on the copper foil.
Compositions of thermosetting resin-
In the present invention, the compositions of thermosetting resin for impregnating base fabric be may include: thermosetting resin;Curing agent;Increase Tough material;And solvent.
In certain embodiments, thermosetting resin may include epoxy resin, phenolic resin, polyimide resin, urea Urea formaldehyde, melamine resin, unsaturated polyester (UP), polyurethane resin etc., wherein preferred epoxy.
The specific example of epoxy resin may include: bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol S type ring Oxygen resin, aralkyl base epoxy, phenol novolak type epoxy resin (phenol novolactype epoxy resin), Alkyl phenolic type epoxy resin (alkylphenol novolac type epoxyresin), bisphenol-type epoxy resin, naphthalene Type epoxy resin, dicyclopentadiene type epoxy resin, phenolic compounds and epoxidation made of the aromatic aldehyde condensation with phenolic hydroxyl group Object, isocyanuric acid three-glycidyl ester, alicyclic epoxy resin etc..According to circumstances, can by these epoxy resin individually or It combines two or more and uses.
Preferably, epoxy resin is in a molecule comprising more than two epoxy groups (preferably three or more epoxy groups) Polyfunctional epoxy resin.The epoxy resin of market sale can be used in this epoxy resin, for example, (Mitsubishi Chemical is public by JER1003 Department manufacture, methyl be 7 to 8, difunctionality, molecular weight 1300), EXA-4816 (DIC company manufacture, molecular weight 824, Most methyl, difunctionality), YP50 (chemical company, Sumitomo Metal Industries, Nippon Steel manufacture, molecular weight be 60000 to 80000, Duo Shuojia Base, difunctionality), DER593 (DOW Chemical manufacture, polyfunctional epoxy resin), (the Resolution corporation of EPIKOTE 157 Make, polyfunctional epoxy resin) etc..
In certain embodiments, the curing agent in compositions of thermosetting resin can according to the type of thermosetting resin and It is fixed.For epoxy resin, curing agent may include phenolic resin, amine compound, acid anhydrides, imidazole compound, sulfonium salt, At least one of dicyandiamide, active ester.
The active ester curing agent is by a kind of phenolic compound connected by aliphatic acyclic hydrocarbon structure, two degree of functionality carboxylic acids Aromatic compound or acid halide and a kind of monohydroxy compound are reacted and are obtained.The two degrees of functionality carboxylic acid aromatic compound Object or acid halide dosage are 1mol, are 0.05~0.75mol by the phenolic compound dosage that aliphatic acyclic hydrocarbon structure connects, Monohydroxy compound dosage is 0.25~0.95mol.Active ester curing agent may include the active ester of following structural formula:
Wherein X is phenyl ring or naphthalene nucleus in formula, and j is 0 or 1, and k is 0 or 1, and n indicates that average repeat unit is 0.25-1.25.
In certain embodiments, the preferred phenolic resin of curing agent, amine compound, imidazole compound and dicyandiamide. Can be two or more alone or in combination by these curing agent and use.Specific curing agent may include: phenolic resin (such as Phenol resol resins, cresol novolac resin etc.);Diaminodiphenylsulfone (DDS);Dicyandiamide (DICY);Dimethyl miaow Azoles (2-MI) etc..
Relative to the thermosetting resin of 100 parts by weight, the dosage of curing agent is usually 1-50 parts by weight, such as can be 1- 40 or 1-30 parts by weight.For epoxy resin, the dosage of curing agent can control, so that the epoxy of epoxy resin is worked as The hydroxyl equivalent ratio of amount and phenolic resin is 1:1~0.95;Or epoxy resin and amino equivalent ratio are 1:0.6~0.4.
In certain embodiments, toughening material include rubber, phenoxy resin, polyvinyl butyral (PVB), nylon, At least one of nanoparticle, ethylenic block copolymers.These toughening materials are the thermosetting resins such as basis and epoxy resin Compatibility, toughening effect (reach corresponding ess-strain required value (see subsequent descriptions)) etc. and select.Wherein, rubber Preferably there is the rubber of core-shell structure, such as methyl methacrylate-butadiene-styrene (MBS) hud typed copolymer resins, Rubber-epoxy type core shell resin etc., representative commercially available M-521, MX-395 etc. including Zhong Yuan company, Japan.Nanoparticle Including SiO2, TiO2Or CaCO3Nanoparticle etc., partial size is generally 10-500nm.Ethylenic block copolymers are variety classes The block copolymer that is formed of olefin-copolymerization, such as the block copolymer of poly- first acrylic acid, butadiene and styrene.
Toughening material can two or more uses alone or in combination.For example, can be by nanoparticle and another toughening material Expect (such as core shell rubbers, phenoxy resin, PVB, nylon, ethylenic block copolymers or their mixture) with 1:10 to 2:1's Weight ratio is applied in combination.
To reach good toughening effect, relative to the thermosetting resin of 100 parts by weight, the total dosage of toughening material is general For 20-60 parts by weight, for example, can be 20-50 parts by weight or 30-60 parts by weight.
In certain embodiments, solvent may include dimethylformamide (DMF), ethylene glycol monomethyl ether (MC), propylene glycol Methyl ether (PM), propylene glycol methyl ether acetate (PMA), cyclohexanone, methyl ethyl ketone (MEK), toluene, at least one of dimethylbenzene.Phase For the thermosetting resin of 100 parts by weight, the dosage of solvent is generally 5-50 parts by weight, such as 10-50,20-50 parts by weight etc., To form viscosity as the glue of 300-600cPas.
In certain embodiments, in the range of not losing effect of the invention, compositions of thermosetting resin can be with Include filler or auxiliary agent etc., such as fire retardant, levelling agent, colorant, dispersing agent, coupling agent, foaming agent etc..Wherein fire retardant can Think organic fire-retardant, such as tetrabromobisphenol A, DOPO, one of phosphate or a variety of.
Base fabric-
In certain embodiments, base fabric includes glass fabric or non-woven fabrics.Glass fabric can select 7628, 2116, the various specifications such as 1080,106,1037,1027,1017.
Copper foil-
In certain embodiments, copper foil can select the different sizes such as 1OZ, 1/2OZ, 1/3OZ.
It can the static copper-clad plate-bent
It is of the invention can the copper-clad plate of static bending can be become within the scope of certain temperature and under mechanical force with plasticity Shape, when discharging mechanical force and being restored to room temperature, original shape, which sells of one's property raw shape, to change, and be capable of fixing molding.
In certain embodiments, flexural modulus of elasticity > 10GPa of copper-clad plate, the peel strength between 60-200 DEG C Greater than 1.0N/mm, and after removing copper foil, there is the maximum stress value greater than 400Mpa and the breaking strain value greater than 4%.
Above-mentioned ess-strain value passes through with Tensile strength and the measurement of stretch modulus test method.
Tensile strength of material and stretch modulus test method:
A, experimental rig/or material
Material Testing Machine
The Compression and Expansion testing machine of one ISO3384 standard, the device stretching clamp can be run with stable rate.Load The error of measuring system is no more than ± 1%.
The etch system of clad with metal foil can be completely removed.
Vernier caliper (being accurate to 0.02mm) or micrometer (being accurate to 0.002mm)
Sample
(1) size and shape
Size 250mm × 25mm of sample, sample thickness are recommended to use 0.4mm, and sample edge answers flawless, layering etc. to lack It falls into, otherwise with sand paper or equivalent tool polishing (edge does not form fillet).
(2) quantity and sampling
When coefficient of dispersion is less than 5%, ten pieces of samples of every batch of, longitudinal five pieces, laterally five pieces (in one-piece sample plate or small It is cut on plate).When coefficient of dispersion is greater than 5%, the sample quantities in each direction cannot be less than 10, and guarantee to have 10 effectively Sample.
(3) all metal claddings are removed with engraving method etching.
B, Tensile Test procedures
Measure specimen size
Specimen width and thickness are measured and recorded, width is accurate to 0.02mm, and thickness is accurate to 0.002mm.
Measurement
(1) sample is clamped, keeps the center line of sample consistent with the centring line of upper and lower fixture.
(2) fixture spacing up and down is adjusted, its 125mm ± 0.5mm is made.
(3) loading velocity is 12.5mm/min.
(4) when setting tensile modulus of elasticity calculates, part between 0.05% to the 0.25% of strain is taken.
(5) it is tested, draws load-deformation curve.
(6) there is the sample of obvious internal flaw, should cancel.
(7) sample destroy in fixture or at sample fracture at clamping with a distance from be less than 10mm, should cancel.
C, it calculates
The tensile strength of each sample is calculated as follows
In formula:
τT: tensile strength, MPa
F: breaking load or maximum load, N
B: specimen width, mm
D: sample thickness, mm
The tensile modulus of elasticity of each sample is calculated as follows
In formula:
Et: tensile modulus of elasticity, MPa
The tensile stress values measured when σ ": strain stress "=0.25% ε, MPa
σ ': the tensile stress values measured when strain stress '=0.05% ε, MPa
Average tensile strength and tensile modulus of elasticity are calculated, as unit of MPa.
Fig. 2 shows that one of the copper-clad plate according to above-mentioned tensile strength and the acquisition of stretch modulus test method typically answers Force-strain curve.As shown in Fig. 2, copper-clad plate (after etching removes metal cladding) of the invention has greater than 400Mpa's Maximum stress value and breaking strain value greater than 4%.
Make the method-of copper-clad plate
In certain embodiments, copper-clad plate of the invention can make in accordance with the following methods:
Make prepreg-
It is impregnated or coated base fabric with the compositions of thermosetting resin of glue pattern of the invention, is then added at 100-200 DEG C 1-10 minutes hot (such as 3-10 minutes) obtain prepreg (the B scalariform state of semi-solid preparation).The resin content of prepreg can be with Between 40-70 weight %, the resin flow of prepreg be can control between 10-30% for control.
Make copper-clad plate-
The prepreg cut is laminated on copper foil, hot pressing is carried out with the heating rate of 1-3 DEG C/min, pressure is maximum 300-500PSI, and in 180-200 DEG C of maximum temperature holding 30-120 minutes (such as 60-120 minutes), obtain copper-clad plate.
It in certain embodiments, can the punch forming in punch die by copper-clad plate of the invention.Preferably, the temperature of punching press It spends in the range of ± 50 DEG C, preferably ± 30 DEG C of the Tg value for being chosen at copper-clad plate (compositions of thermosetting resin).
Printed wiring board (PCB)
Another aspect of the present invention provides a kind of flexible molding PCB, and the PCB includes above-mentioned copper-clad plate conduct Substrate.
In certain embodiments, the PCB is HDI-PCB (high density interconnection printed wiring board).
In certain embodiments, the PCB is to make in above-mentioned copper-clad plate according to traditional PCB manufacture craft.
In certain embodiments, the PCB needs the region of bending forming there was only simple route, is not turned on hole.
Printed wiring board bending and molding method
Another aspect of the present invention provides a kind of printed wiring board bending and molding method, which comprises will be aforementioned Printed wiring board be put into mold, carry out punch forming, generate required step, be suitable for 3 D stereo install.
In certain embodiments, mold is to set in advance by different crooked process radius (2-50mm) and bending angle (10-90 °) Meter.
In certain embodiments, before being put into mold, the printed wiring board is heated to 60-200 DEG C of temperature.
In certain embodiments, stamping forming forming temperature is the vitrifying of compositions of thermosetting resin in copper-clad plate Transition temperature ± 50 DEG C (preferably ± 30 DEG C), setting time >=2sec.
In certain embodiments, stamping forming condition includes:
1) stamping pressure: 100N-20000N;
2) pressing and forming is held time: >=2sec;
3) mold temperature: room temperature (20~35 DEG C), or it is heated to 100 DEG C or less.
In certain embodiments, it is 0~2000mm/min and molding that other molding parameters, which may include: molding rate, The pressure value upper limit is 100~20000N.
In certain embodiments, the number of plies for carrying out copper-clad plate in stamping forming printed wiring board can be 4-14 layers, Thickness can be 0.2mm -1mm.
In certain embodiments, it can carry out once or punch forming for several times, to realize various brake formings.
High density with warp architecture interconnects (HDI) printed wiring board
Another aspect of the invention provides a kind of high density interconnection (HDI) printed wiring board with warp architecture, It can be made by above-mentioned bending and molding method.
In certain embodiments, the HDI printed wiring board is with 10~90 ° of bending angle and 1mm~25mm Bending radius.
In certain embodiments, the HDI printed wiring board only has simple route in the region for needing bending forming, It is not turned on hole.
In certain embodiments, the HDI printed wiring board can be made by forming once or for several times.
Below in conjunction with specific embodiment, further details of the technical solution of the present invention.These embodiments are Illustratively, it rather than limits the scope of the invention.
Embodiment 1:
1, glue configures: selecting the rubber (Japanese clock deep pool M-521) of 5 parts by weight, core shell rubbers (the Japanese clock of 10 parts by weight Deep MX-395) and 20 parts by weight Nano-meter SiO_22(winning wound Nanopol A 710) is used as toughening material, more with 100 parts by weight Functional epoxy resins' (DER593 resin of DOW chemistry) mixing, and phenolic resin (the XZ92741 resin of DOW chemistry) is added, make It obtains epoxide equivalent and hydroxyl equivalent ratio is 1:1, and appropriate MEK organic solvent, be configured to glue, control glue viscosity in 300- Between 600cPaS.
2, prepreg makes: first gluing above-mentioned glue impregnated glass fiber cloth (2116 glass fabric), then puts Entering to dry case 100-200 DEG C heated baking 3-10 minutes, so that above-mentioned resin combination is reached semi-solid preparation B scalariform state.
3, copper-clad plate makes: selecting 1OZ copper foil, combines with above-mentioned prepreg, put laminating machine, heating rate 1-3 into DEG C/min, platen pressure maximum 300-500PSI, holding 60-120 minutes of 180-200 DEG C of material maximum temperature.
4, PCB makes: above-mentioned copper-clad plate being produced pcb board by traditional PCB manufacture craft, pcb board locally needs to be bent into The region of type, only simple route.
5, PCB bending forming: (1) first above-mentioned pcb board is heated to 60 DEG C;(2) after heating PCB temperature is stablized, punching is put into In mould machine, with 10000N pressure pressing 5 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is such as Shown in Fig. 3, Fig. 4.
6, by above-mentioned PCB test apparent, elasticity modulus, thermal shock (288 DEG C/10S), Reflow Soldering (280 DEG C of maximum stable), The correlation properties such as resistance to Ion transfer (CAF), and to specifications described in tensile strength and stretch modulus test method survey Determine ess-strain value.
Embodiment 2:
Other than the configuration of following glue, copper-clad plate and PCB are made in the same manner as example 1.
Glue configuration: the core shell rubbers of phenol oxygen (53BH35 of HEXION company) and 10 parts by weight of 20 parts by weight are selected CSR (Japanese clock deep pool MX-395) is used as toughening material, with the polyfunctional epoxy resins of 100 parts by weight (Resolution company 157 resin of EPIKOTE) mixing, and the dicyandiamide of 2.5 parts by weight is added, and appropriate DMF organic solvent, it is configured to glue, Glue viscosity is controlled between 300-600cPaS.
PCB bending forming: (1) first above-mentioned pcb board is heated to 120 DEG C;(2) after heating PCB temperature is stablized, punch die is put into In machine, with 100N pressure pressing 100 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is the same as real Apply example 1.
Apparent, elasticity modulus, ess-strain value, thermal shock, Reflow Soldering, CAF etc. according to method described in embodiment 1 test Correlation properties.
Embodiment 3:
Other than the configuration of following glue, copper-clad plate and PCB are made in the same manner as example 1.
Glue configuration: the PVB (U.S. head promise B90) of 20 parts by weight, the Nano-meter SiO_2 of 8 parts by weight are selected2(win wound Nanopolo A710) and 5 parts by weight block copolymer make (A Ke horse Nanostrength) it is toughening material, It is mixed with the polyfunctional epoxy resin (the DER593 resin of DOW chemical company) of 100 parts by weight, and adds double cyanogen of 3 parts by weight Amine, and appropriate DMF or PM organic solvent, are configured to glue, control glue viscosity between 300-600cPaS.
PCB bending forming: (1) first above-mentioned pcb board is heated to 200 DEG C;(2) after heating PCB temperature is stablized, punch die is put into In machine, with 20000N pressure pressing 2 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is the same as real Apply example 1.
Apparent, elasticity modulus, ess-strain value, thermal shock, Reflow Soldering, CAF etc. according to method described in embodiment 1 test Correlation properties.
Embodiment 4:
Other than the configuration of following glue, copper-clad plate and PCB are made in the same manner as example 1.
Glue configuration: the nylon (Dupont ST801A) of 20 parts by weight and the Nano-meter SiO_2 of 8 parts by weight are selected2(win wound Nanopol A710), it is mixed with the polyfunctional epoxy resin (DOW chemistry DER593 resin) of 100 parts by weight, and press epoxide equivalent Phenolic resin (the EPIKURE YLH129B65 of Resolution company) is added with hydroxyl equivalent 1:1, and appropriate MEK organic Solvent is configured to glue, controls glue viscosity between 300-600cPaS.
PCB bending forming: (1) first above-mentioned pcb board is heated to 100 DEG C;(2) after heating PCB temperature is stablized, punch die is put into In machine, with 10000N pressure pressing 10 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is same Embodiment 1.
Apparent, elasticity modulus, ess-strain value, thermal shock, Reflow Soldering, CAF etc. according to method described in embodiment 1 test Correlation properties.
Embodiment 5:
Other than the configuration of following glue, copper-clad plate and PCB are made in the same manner as example 1.
Glue configuration: block copolymer (the A Kema Nanostrength of 25 parts by weight is selected) and 8 weight The Nano-meter SiO_2 of part2(winning wound Nanopol A710) is used as toughening material, cyanate resin (the Hui Feng company HF- with 100 parts by weight 10) rouge mixes, and adds the phenolic resin (the EPIKURE YLH129B65 of RESOLUTION company) of 20 parts by weight, Yi Jishi MEK organic solvent is measured, glue is configured to, controls glue viscosity between 300-600cPaS.
PCB bending forming: (1) first above-mentioned pcb board is heated to 200 DEG C;(2) after heating PCB temperature is stablized, punch die is put into In machine, with 10000N pressure pressing 20 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is same Embodiment 1.
Apparent, elasticity modulus, ess-strain value, thermal shock, Reflow Soldering, CAF etc. according to method described in embodiment 1 test Correlation properties.
Embodiment 6:
Other than the configuration of following glue, copper-clad plate and PCB are made in the same manner as example 1.
Glue configuration: the phenoxy resin (Nippon Steel chemistry ERF-001) of 20 the parts by weight, (U.S. PVB of 10 parts by weight are selected First promise B90) and 5 parts by weight Nano-meter SiO_22(winning wound Nanopolo A710) is used as toughening material, the PPO tree with 50 parts by weight Epoxy resin (the DOW chemistry DER593 resin) mixing of rouge (such as: the MX90 of the husky basic company of uncle) and 100 parts by weight, and add 20 parts by weight of phenolic resin (the EPIKURE YLH129B65 of RESOLUTION company), and appropriate MEK organic solvent, configuration At glue, glue viscosity is controlled between 300-600cPaS.
PCB bending forming: (1) first above-mentioned pcb board is heated to 180 DEG C;(2) after heating PCB temperature is stablized, punch die is put into In machine, with 10000N pressure pressing 30 seconds, then it is opened again, takes out pcb board.The bending radius and bending angle of gained PCB is same Embodiment 1.
Apparent, elasticity modulus, ess-strain value, thermal shock, Reflow Soldering, CAF etc. according to method described in embodiment 1 test Correlation properties.
Comparative example 1:
Other than the configuration of following glue, PCB and bending forming are made in the same manner as example 1, and are tested corresponding Performance.
Glue configuration: selecting the polyfunctional epoxy resin (DOW chemistry DER593 resin) of 100 parts by weight, adds 2-3 weight The dicyandiamide of part, and appropriate DMF organic solvent, are configured to glue, control glue viscosity between 300-600cPaS.
Comparative example 2:
Other than the configuration of following glue, PCB and bending forming are made in the same manner as example 1, and are tested corresponding Performance.
Glue configuration: it selects the nitrile rubber (such as: Japanese clock deep pool M-521) of 10 parts by weight and 100 parts by weight is multifunctional Epoxy resin (DOW chemistry DER593 resin) mixing is added the dicyandiamide of 2-3 parts by weight, and appropriate DMF organic solvent, is matched It is set to glue, controls glue viscosity between 300-600cPaS.
Test result comparison is as follows:
More than, section Example only of the invention for those of ordinary skill in the art can be according to this hair Bright technical solution and technical concept makes other various corresponding changes and modifications, and all these change and modification should all belong to In the range of the claims in the present invention.
Method detailed of the invention that the present invention is explained by the above embodiments, but the invention is not limited to it is above-mentioned in detail Method, that is, do not mean that the invention must rely on the above detailed methods to implement.Person of ordinary skill in the field should It is illustrated, any improvement in the present invention, addition, the concrete mode of equivalence replacement and auxiliary element to each raw material of product of the present invention Selection etc., all of which fall within the scope of protection and disclosure of the present invention.

Claims (10)

1. a kind of printed wiring board, which is characterized in that the printed wiring board includes bent molding copper-clad plate as substrate, The copper-clad plate includes copper foil and the compositions of thermosetting resin being adhered on copper foil dipping base fabric, the bullet of the copper-clad plate Property bending modulus > 10GPa, peel strength between 60~200 DEG C is greater than 1.0N/mm, and after removing copper foil, with being greater than The maximum stress value of 400MPa and breaking strain value greater than 4%.
2. printed wiring board according to claim 1, which is characterized in that the compositions of thermosetting resin includes: thermosetting Property resin;Curing agent;Toughening material;And solvent, wherein by thermosetting resin be 100 parts by weight in terms of, curing agent be 1~50 weight Part, toughening material is 20~60 parts by weight, and solvent is 5~50 parts by weight.
3. printed wiring board according to claim 2, which is characterized in that the thermosetting resin includes epoxy resin, excellent Select polyfunctional epoxy resin;And/or the curing agent includes phenolic resin, amine compound, acid anhydrides, imidazole compound, sulfonium At least one of salt, dicyandiamide, active ester;And/or the toughening material include rubber (the preferably rubber of core-shell structure), Phenoxy resin, polyvinyl butyral (PVB), nylon, nanoparticle (preferably SiO2, TiO2Or CaCO3Nanoparticle), olefinic At least one of block copolymer (block copolymer of preferably poly- first acrylic acid, butadiene and styrene);And/or it is described Solvent includes dimethylformamide (DMF), ethylene glycol monomethyl ether (MC), propylene glycol monomethyl ether (PM), propylene glycol methyl ether acetate (PMA), cyclohexanone, methyl ethyl ketone (MEK), toluene, at least one of dimethylbenzene.
4. printed wiring board according to claim 1, which is characterized in that the base fabric includes glass fabric or nonwoven Cloth.
5. printed wiring board according to claim 1, which is characterized in that the printed wiring board is high density interconnection (HDI) printed wiring board.
6. a kind of printed wiring board bending and molding method, which is characterized in that the described method includes: by any in Claims 1 to 5 Described in printed wiring board be put into mold, carry out punch forming, the mold design be used to form bending angle be 10~ 90 °, bending radius is the warp architecture of 1mm~25mm.
7. according to the method described in claim 6, it is characterized in that, the printed wiring board is heated before being put into mold To 60~200 DEG C of temperature, it is preferably heated to glass transition temperature ± 50 DEG C of compositions of thermosetting resin in copper-clad plate Temperature.
8. the method according to the description of claim 7 is characterized in that the stamping forming condition includes:
1) stamping pressure: 100~20000N;
2) pressing and forming is held time: >=2sec;
3) mold temperature: room temperature (20~35 DEG C), or it is heated to 100 DEG C or less.
9. according to the method described in claim 6, it is characterized in that, carrying out the layer of copper-clad plate in stamping forming printed wiring board Number is 4~14 layers, with a thickness of 0.2~1mm.
10. a kind of high density with warp architecture interconnects (HDI) printed wiring board, which is characterized in that described that there is bending knot The HDI printed wiring board of structure is to pass through primary or punch forming for several times using method described in any one of claim 6~9 And make, bending angle is 10~90 °, and bending radius is 1~25mm, it is preferable that the printed wiring board needs to bend Molding region only has simple route, is not turned on hole.
CN201711091388.0A 2017-11-08 2017-11-08 Printed circuit board and manufacturing method thereof Active CN109757023B (en)

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PCT/CN2017/117501 WO2019090918A1 (en) 2017-11-08 2017-12-20 Printed circuit board and manufacturing method therefor
KR1020207010583A KR102522754B1 (en) 2017-11-08 2017-12-20 Printed circuit board and its manufacturing method
TW107106258A TWI711354B (en) 2017-11-08 2018-02-23 Printed circuit board and manufacturing method thereof

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TWI711354B (en) 2020-11-21
TW201919451A (en) 2019-05-16

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