CN109746585A - Full-automatic welding system - Google Patents
Full-automatic welding system Download PDFInfo
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- CN109746585A CN109746585A CN201910222752.5A CN201910222752A CN109746585A CN 109746585 A CN109746585 A CN 109746585A CN 201910222752 A CN201910222752 A CN 201910222752A CN 109746585 A CN109746585 A CN 109746585A
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- 238000003466 welding Methods 0.000 title claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims description 67
- 239000000463 material Substances 0.000 claims description 47
- 230000007246 mechanism Effects 0.000 claims description 31
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 230000007704 transition Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 15
- 238000010586 diagram Methods 0.000 description 19
- 239000000178 monomer Substances 0.000 description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 210000004262 dental pulp cavity Anatomy 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
Abstract
The invention discloses a kind of full-automatic welding systems, it is used for one end of pipe fitting welding to pipeline, based on full-automatic welding system provided by the present invention, during pipeline and other pipe fittings are welded, the processes such as full-automatic loading and unloading, clamping and the welding of pipeline may be implemented, can avoid artificial excessive participation, effectively improve the efficiency of pipeline welding, meet the primary demand that enterprise instantly efficiently produces, and standardized welding process also can guarantee welding quality reproducibility with higher.
Description
Technical field
The present invention relates to pipe fitting assembly field more particularly to a kind of full-automatic welding systems.
Background technique
In the prior art, when being related to pipeline one end and welding is grouped in other pipe fittings (such as concentric reducer, short tube),
Generally require the processes such as artificial a large amount of participation pipeline transfer, clamping, welding.It so will lead to that welding efficiency is low, welding quality
Reproducibility is not high, and when being related to the welding of large scale pipeline, pipe fitting, is also easy to due to the improper appearance of manual operation not
Necessary safety accident.
In view of this, it is necessary to provide a kind of improved technical solutions to solve the above problems.
Summary of the invention
The present invention is directed at least solve one of technical problem of the existing technology, for achieving the above object, this hair
Bright to provide a kind of full-automatic welding system, specific design method is as follows.
A kind of full-automatic welding system, for by one end of pipe fitting welding to pipeline comprising: material frame, transmission device, head
Frame, tailstock and welder；The material frame has the loading end rolled for pipeline towards first direction, and the loading end has work
Make position, the material frame also has for preventing the pipeline from further scrolling through with the stopping in the working position by the pipeline location
Retaining device；The transmission device has the transmission for jacking up the pipeline on the working position and transmitting the pipeline in a second direction
Wheel, the second direction is perpendicular to the first direction；The head erection is placed in the material frame in one in the second direction
Side, the head frame is fixed with rotation setting to be sent to the pipeline of the head frame by the transmission device and drives the pipeline
Around the chuck of Pivot Point Center rotation, the chuck, which has, to be passed through for the pipeline its end is exposed to the head frame far from institute
State the through-hole of material frame side；The tailstock is set to side of the frame far from the material frame, and the tailstock is towards the head frame
Side has the chuck for carrying the pipe fitting；The welder has for the pipe fitting welding to be fixed to the pipe
The welding gun in road.
Further, the full-automatic welding system also has assistant rotating device, and the assistant rotating device includes at least
There is lifting to be set to top with the pipe described in the chuck drive for one auxiliary rotary support frame, the auxiliary rotary support frame
The roller group of pipeline described in rotational support when road rotates, the roller group, which has, to be risen beyond the loading end so that the idler wheel
The idler wheel of group abuts the holding state of the pipeline outer wall and drops to the top of the roller group lower than the loading end
Non-supported state.
Further, on Yu Suoshu first direction, the loading end is in lower ramp shaped.
Further, in Yu Suoshu second direction, the transmission device includes at least two transmission support frames being spaced apart,
The transmission wheel that there is each transmission support frame lifting to be set to top, the transmission wheel, which has to rise, exceeds institute
Loading end is stated to jack up to be located on the working position transmission state of the pipeline and drop at the top of the transmission wheel and be lower than
The non-transmission state of the loading end.
Further, the transmission wheel is in the thick dumbbell shaped in intermediate thin both ends.
Further, the stop mechanism includes the first cylinder of baffle and the driving flapper that rotation is arranged,
The baffle, which has to turn to, partially to be protruded upward beyond the loading end to stop the pipeline to roll and determine the pipeline
Positioned at the working position backstop state and turn to the non-backstop state being fully located at below the loading end.
Further, the loading end has for providing the feeding area of pipeline to the working position, and the feeding area is close
The side of the working position is fixed with the block for stopping the feeding area interior conduit to roll along the loading end towards the working position；
The material frame also has for jacking up in the feeding area pipeline with to the feed mechanism of the work bit transition pipeline.
Further, the feed mechanism includes the feeding bar of rotation setting and the second gas of the driving feeding bar rotation
Cylinder, the feeding bar, which has to turn to, partially to be protruded upward beyond the loading end to jack up in the feeding area close to the gear
Block position pipeline simultaneously makes feeding state of the duct bottom not less than the block overhead height and turns to
The non-feeding state being fully located at below the loading end；When the feeding bar is in the feeding state, the feeding bar is used
The slope rolled for the pipeline to the working position is formed in the side for jacking up the pipeline.
Further, the chuck has several jacking blocks for being uniformly distributed in the bore periphery and is adjusted in synchronism several
The relatively described through hole center distance of the jacking block is so that several jacking blocks hold out against or unclamp the jacking block position of the through-hole interior conduit
Set regulating mechanism.
Further, the chuck is rotatably dispose in the tailstock towards the side of the head frame, the shaft along a shaft
Extending direction it is consistent with the second direction；The tailstock also has the X that the position of chuck is adjusted along the second direction
Axis regulating mechanism, the Y-axis regulating mechanism that the position of chuck is adjusted along the first direction and along the vertical direction adjust described in
The Z axis regulating mechanism of position of chuck.
The beneficial effects of the present invention are: full-automatic welding system provided by the present invention is based on, in pipeline and other pipe fittings
During being welded, the processes such as full-automatic loading and unloading, clamping and the welding of pipeline may be implemented, can avoid artificial excessive ginseng
With, effectively improve pipeline welding efficiency, meet the primary demand that enterprise instantly efficiently produces, and standardized welding process
Also it can guarantee welding quality reproducibility with higher.
Detailed description of the invention
Fig. 1 show the status diagram that pipeline shifts on the material frame of full-automatic welding system；
Fig. 2 show pipeline by head frame grips in full-automatic welding system status diagram；
Fig. 3 show the cooperation schematic diagram of material frame, transmission device and assistant rotating device；
Fig. 4 show the enlarged diagram of the part a in Fig. 3；
Fig. 5 show the schematic cross-section in Fig. 4 at the position A-A '；
Fig. 6 show the status diagram that pipeline is stopped by block；
Fig. 7 show the status diagram that pipeline is jacked up by feed mechanism mandril；
Fig. 8 show the status diagram that pipeline is moved to working position；
Fig. 9 show the status diagram that pipeline leaves from working position；
Figure 10 show the structural schematic diagram after full-automatic welding system removal material frame；
Figure 11 show the status diagram of transmission device transfer canal；
Figure 12 show a kind of structural schematic diagram of transmission support frame；
Figure 13 show the status diagram of assistant rotating device supporting pipeline；
Figure 14 show a kind of structural schematic diagram of auxiliary rotary support frame；
Figure 15 show the first angle schematic diagram that a frame, tailstock, welder cooperate；
Figure 16 show the second angle schematic diagram that a frame, tailstock, welder cooperate；
Figure 17 show a kind of structural schematic diagram that full-automatic welding system is equipped with welding shield；
Figure 18 show cooperation schematic diagram when pipeline and concentric reducer welding；
Figure 19 show a kind of status diagram when pipeline and short tube welding；
Figure 20 show another status diagram when pipeline and short tube welding
Specific embodiment
Below with reference to each implementation structure shown in the drawings, the present invention will be described in detail, please refers to Fig. 1 to Figure 20 institute
Show, is some preferable implementation structures of the invention.
Full-automatic welding system according to the present invention is used to for pipe fitting 800 being soldered to one end of pipeline 700, in conjunction with figure
18, shown in Figure 19, Figure 20, involved in pipe fitting can be concentric reducer 801, extensional mode short tube 802, embedded short tube 803
Or other types need to be soldered to 700 end of pipeline to adapt to the components of special-purpose, do not do specifically and are unfolded one by one herein.?
In specific welding process, related weld seam B is usually annulus, and annulus can be abutment joint, Figure 19 shown in Figure 18
Shown in outer angle seam, interior angle seam shown in Figure 20, be also possible to the annulus of other forms, also do not do into one herein specifically
Step expansion.
As shown in Figure 1, full-automatic welding system according to the present invention includes: material frame 100, transmission device 200, head frame
300, tailstock 400 and welder 500.
Wherein, in conjunction with shown in Fig. 3, Fig. 4, material frame 100 has the loading end rolled for pipeline 700 towards first direction.This tool
In body embodiment, material frame 100 includes three spaced material frame monomers arranged side by side, i.e. the first material frame monomer 101, the second material frame list
Body 102 and third material frame monomer 103；First material frame monomer 101, the second material frame monomer 102 and third material frame monomer 103 all have
Positioned at top and towards first direction be extended supporting beam 11, the top surface of several supporting beams 11 is collectively formed for 700 court of pipeline
The loading end that first direction rolls.In other embodiments of the invention, material frame 100 can also be by the material frame monomer of other quantity
It constitutes.
In the present invention, be typically placed in material 100 loading end of frame on pipeline 700 have it is spontaneous towards first direction move
The trend of trend, the autogenic movement can be provided by external impetus.As the preferred embodiment of the present invention, which becomes
Gesture is provided by the gravitional force of pipeline 700, and in specific the present embodiment, on first direction, loading end is in lower ramp shaped, i.e. supporting beam
11 top surface forms the slope rolled automatically for pipeline 700.
Further combined with shown in Fig. 4, Fig. 5, Fig. 8, the loading end of material frame 100 has working position 111, and material frame 100 also has
For preventing pipeline 700 from further scrolling through so that pipeline 700 to be located in the stop mechanism 12 of working position 111.I.e. when pipeline 700 exists
When being rolled on loading end, it is rolled to working position 111 at it, can be stopped by stop mechanism 12, to avoid further along carrying
Face rolls.
In conjunction with shown in Fig. 1, Fig. 2, Figure 11 and Figure 12, the transmission device 200 in the present invention, which has, jacks up 111 upper tube of working position
The transmission wheel 21 of road 700 and in a second direction transfer canal 700.Wherein, second direction is perpendicular to first direction, specific Yu Benshi
It applies in example, first direction is consistent with the length direction of supporting beam 11, and second direction is consistent with three material distribution arrangements of frame monomer.
With reference to shown in Fig. 1, Figure 15, head frame 300 is set to material frame 100 in the side in second direction, and head frame 100, which has, to be turned
The chuck 31 of dynamic setting, chuck 31 can drive pipe for the fixed pipeline 700 for being sent to a frame 100 by transmission device 200
Road 700 is rotated around 700 Pivot Point Center of pipeline, and chuck 31 has for pipeline 700 across separate its end is exposed to a frame 300
Expect the through-hole (not identifying in figure) of 100 side of frame.It is being transmitted as shown in Figure 1, Figure 2, rolling to the pipeline 700 of working position 111
It, can be in a second direction close to or far from head frame 100 under the transmission effect of 200 transmission wheel 21 of device；Since pipeline 700 passes through chuck
End after 31 can be exposed to a frame 300 far from material 100 side of frame, can realize pipeline far from material 100 side of frame in head frame 300
Welding between 700 and pipe fitting 800, i.e. head frame 300 can be configurable for realizing the weldering of welding far from material 100 side of frame
Connect station.
In conjunction with shown in Fig. 1, Figure 16, tailstock 400 of the invention is set to side of the frame 300 far from material frame 100, tailstock
400 have the chuck 41 for carrying pipe fitting 800 towards the side of head frame 300.By the configuration mode, before welding, by tail
The pipe fitting 800 of 400 chuck 41 of frame carrying can be grouped with by fixed 700 one end of pipeline of head frame 300.
With reference to shown in Figure 15, Figure 16, welder 500 of the invention has for pipe fitting 800 to be welded and fixed to pipe
The welding gun 52 in road 700.
Based on full-automatic welding system provided by the present invention, in the process that pipeline 700 and other pipe fittings 800 are welded
In, the processes such as full-automatic loading and unloading, clamping and the welding of pipeline 700 may be implemented, can avoid artificial excessive participation, effectively improve
The efficiency of pipeline welding, meets the primary demand that enterprise instantly efficiently produces, and standardized welding process also can guarantee weldering
Connect quality reproducibility with higher.
For a better understanding of the present invention, the present invention will be described in more detail below:
In conjunction with shown in Fig. 1, Figure 13, full-automatic welding system involved in the present invention also has assistant rotating device 600,
Assistant rotating device 600 includes at least one auxiliary rotary support frame.Specifically in this present embodiment, assistant rotating device 600 wraps
Three auxiliary rotary support frames are included, i.e., the first auxiliary rotary support frame 601, second assists rotary support frame 602 and third auxiliary
Help rotary support frame 603, three auxiliary rotary support frames in second direction in being spaced apart.
In conjunction with shown in Figure 14, each auxiliary rotary support frame all has lifting and is set to top to drive pipeline in chuck 31
The roller group 61 of rotational support pipeline 700 when 700 rotation, roller group 61, which has, to be risen beyond loading end so that the rolling of roller group 61
Wheel abuts the holding state of 700 outer wall of pipeline and drops to non-supported state of the top lower than loading end of roller group 61.
Specifically, roller group 61 includes the first idler wheel 611 and the second idler wheel 612 being set side by side in a first direction,
The shaft of first idler wheel 611 and the second idler wheel 612 extends in a second direction；When pipeline 700 rotates, the first idler wheel 611 with
Second idler wheel 612 jointly forms pipeline and supports and can rotate synchronously with pipeline 700.
In addition, being relatively easy to understand, in a first direction, auxiliary rotary support frame position position and working position
111 is consistent, after pipeline 700 to be so sent to in transmission device 200 frame 300 and is fixed by chuck 31, the first auxiliary rotation
Support frame 601, second assists the roller group 61 of rotary support frame 602 and third auxiliary rotary support frame 603 to pass through rising
It can be realized jointly to the support in 700 rotation process of pipeline with chuck 31.
In view of the first auxiliary rotary support frame 601, second assists rotary support frame 602 and third to assist rotational support
Frame 603 is to the stability of pipeline support, and three auxiliary rotary support frames in second direction in being spaced apart, specifically in the present embodiment
In, three auxiliary rotary support frames are interspersed with three material frame monomers.
In more detail, shown in reference 14, auxiliary rotary support frame involved in this embodiment further includes that auxiliary turns
Moving base 62, lifting are set to first lifting platform 610 at 62 top of auxiliary rotating base and the first lifting platform 610 of driving carries out
The first motor 63 of lifting action, roller group 61 are rotatably dispose on the first lifting platform 610.
Further combined with shown in Fig. 1, Figure 11, in the present invention, in a second direction, transmission device 200 includes at least two
A transmission support frame 200 being spaced apart.Specifically in this present embodiment, transmission device 200 includes three transmission support frames, i.e., the
One transmission support frame 201, second transmits support frame 202 and third transmits support frame 203, and three transmission support frames are in second party
It is spaced apart upwards.
In conjunction with shown in Figure 14, the transmission wheel 21 that there is each transmission support frame lifting to be set to top, transmission wheel 21
It is jacked up with rising beyond loading end and is located at the transmission state of pipeline 700 on working position 111 and drops to the top of transmission wheel 21
Portion is lower than the non-transmission state of loading end.
Transmission support frame involved in this embodiment further includes transmission support base 22, goes up and down to be set to and transmit branch support group
Second lifting platform 210 and the second lifting platform 210 of driving at 22 top of seat carry out the second motor 23 of lifting action, transmission wheel 21
It is rotatably dispose on the second lifting platform 210, at least one transmission wheel 21 in multiple transmission support frames, which is also connected with, drives it
The third motor 24 of rotation.
Be relatively easy to understand when, in order to enable multiple transmission support frames can carry out stablizing to pipeline 700 transmission, three
Transmission support frame in second direction in being spaced apart.Specifically in this present embodiment, refering to what is shown in Fig. 10, three transmission support frames with
Three auxiliary rotary support frames are interspersed.Further combined with shown in Fig. 4, in this specific embodiment, each material frame monomer two sides
In side be provided with transmission support frame, the other side is provided with auxiliary rotary support frame.Preferably, with reference to shown in Figure 12,
Transmission wheel 21 involved in the present invention is in the thick dumbbell shaped in intermediate thin both ends.
In the operational process of full-automatic welding system, between transmission device 200 and assistant rotating device 600 be by with
Under type realizes cooperation: the pipeline 700 of pending welding operation is jacked up and is passed by transmission device 200 at material 100 working position 111 of frame
It send to the through-hole of one end insertion chuck 31；Roller group after chuck 31 is fixed by pipeline 700, on assistant rotating device 600
61 rise；Transmission wheel 21 after the roller group 61 of assistant rotating device 600 forms support to pipeline 700, on transmission device 200
Decline.So 31 fixed -piping 700 of chuck and drive pipeline 700 rotate when, transmission wheel 21 will not make the rotation of pipeline 700
At influence, and roller group 61 can form rotational support to pipeline 700, and then complete to be welded between pipeline 700 and pipe fitting 800
Rotational action when connecing.In the present invention, after the completion of welding between pipeline 700 and pipe fitting 800, pass through transmission device 200, auxiliary
The pipeline 700 for being welded with pipe fitting 800 can be again transferred on the loading end of material frame 100 by the cooperation of rotating device 600, in turn
Carry out next step movement.
In conjunction with shown in Fig. 8, Fig. 9, stop mechanism 12 includes the baffle 121 and driving baffle of rotation setting in the present embodiment
First cylinder 122 of 121 rotations；Specifically in this specific embodiment, stop mechanism can be set on each material frame monomer
12, the telescopic rod 1220 of the first cylinder 122 is connected to baffle 121, so can be by the extension and contraction control of telescopic rod 1220 come real
The rotation control of existing baffle 121.
It partially protrudes upward beyond loading end as shown in figure 8, baffle 121 has to turn to stop pipeline 700 to roll
Pipeline 700 can be positioned at working position 111, such 200 side of transmission device by backstop state when baffle 121 is in backstop state
It can smoothly realize the jack-up of pipeline at working position 111 and carry out the transmission in second direction.As shown in Figure 9, in the present embodiment
Related baffle 121, which also has, turns to the non-backstop state being fully located at below loading end, when baffle 121 is in non-backstop
When state, the pipeline 700 at working position 111 can then continue to roll on loading end towards first direction.
Also there is loading end in the present embodiment the feeding area for providing pipeline 700 to working position 111 (not mark in figure
Know).With reference to shown in Fig. 5, Fig. 6, the feeding area in this specific embodiment is fixed with close to the side of working position 111 stops feeding area
The block 13 that interior conduit 700 is rolled along loading end towards working position 111, i.e., the pipe under the barrier effect of block 13, in feeding area
Road 700 cannot be rolled directly by loading end to working position.To realize transfer of the feeding area interior conduit 700 to working position 111, this hair
Material frame 100 involved in bright also has for jacking up feeding area interior conduit 700 to shift the pipeline 700 to working position 111
Feed mechanism 14.In the present embodiment, feed mechanism 14 and block 13 are provided on each material frame monomer.
Feed mechanism 14 in the present embodiment includes that the feeding bar 141 of rotation setting and driving feeding bar 141 rotate
Second cylinder 142, wherein the telescopic rod 1420 of the second cylinder 142 is connected to feeding bar 141, can so pass through telescopic rod
1420 extension and contraction control come realize feeding bar 141 rotation control.
Further, in conjunction with shown in Fig. 6, Fig. 7, feeding bar 141 in the present embodiment have turn to part protrude upward it is super
For loading end to jack up the feeding state in feeding area close to 13 position pipeline 700 of block, feeding bar 141 is in feeding out
When state, the bottom of the pipeline 700 jacked up by feeding bar 141 is not less than 13 overhead height of block, and feeding bar 141 is for jacking up
The side of pipeline 700 is formed with the slope rolled for pipeline 700 to working position 111；After i.e. pipeline 700 is jacked up by feeding bar 141
The spontaneous rolling in slope on feeding bar 141 to working position 111 can be passed through.Feeding bar 141 in the present embodiment, which also has, to be turned to
It is fully located at the non-feeding state below loading end, 700 quilt of pipeline when feeding bar is in non-feeding state, positioned at feeding area
Block 13 is limited without can enter working position.
It is understood that more root canal roads 700 can be accommodated in feeding area in the present embodiment, and feeding bar 141 is each
A root canal road 700 can only be jacked up, so that it is guaranteed that once an only root canal road 700 enters working position, and then ensures Full-automatic welding
The smooth work of system.
In addition, a kind of specific implementation structure as chuck 31 in the present invention, with reference to shown in Figure 15, chuck 31 has equal
The even several jacking blocks 311 for being distributed in bore periphery and the jacking block position for being adjusted in synchronism several 311 opposing through-bores centre distances of jacking block
It sets regulating mechanism (not shown in figure), the chuck 31 in the present embodiment is to be held out against by the adjusting of three 311 positions of jacking block
Or unclamp through-hole interior conduit 700.In the specific implementation process, the head frame 300 in the present embodiment also has head frame pedestal 32, chuck
31 i.e. rotation be set on a frame pedestal 32, head frame 300 also have driving chuck 31 rotate driving mechanism (do not opened up in figure
Show).
With reference to shown in Figure 16, the chuck 41 in this specific embodiment is rotatably dispose in tailstock 400 towards head frame along a shaft
The extending direction of 300 side, 41 shaft of chuck is consistent with second direction, so can band when chuck 41 carries pipe fitting 800
Dynamic pipe fitting 800 synchronizes rotation with pipeline 700.Specifically in the present embodiment, chuck 41 is by several claws 410 to pipe fitting
800 are clamped to realize the carrying to pipe fitting 800, and the distance of opposite 41 shaft of chuck of each claw 410 is adjustable.
In order to enable the end of 800 relative duct size 700 of pipe fitting clamped by chuck 41 has suitable welding position, this reality
It applies the tailstock 400 in example and also adjusts chuck with the X-axis regulating mechanism of adjusting 41 position of chuck in a second direction, along first direction
The Y-axis regulating mechanism of position and the Z axis regulating mechanism for adjusting position of chuck along the vertical direction.
In the specific implementation process, as shown in figure 16, the head frame 300 in the present embodiment and tailstock 400 are all set in bottom plate
On 900, tailstock 400 further include pedestal 42, move up and down be set to pedestal 42 close to 300 side of frame Z axis movable plate 43 with
And the Y-axis moving plate 44 for being set to Z axis movable plate 43 close to 300 side of frame is moved along first direction, wherein chuck 41 rotates
Y-axis moving plate 44 is set to close to 300 side of frame.In this present embodiment, it is provided with for pedestal 42 on bottom plate 900 along second party
To mobile sliding rail 92, X-axis regulating mechanism is for driving pedestal 42 to move in a second direction comprising is fixed on bottom plate 900
Prolong the consistent rack gear 91 in raw direction with sliding rail 92 and is set to the rack gear (not showing in figure) engaged on pedestal 42 with rack gear 91；
Y-axis regulating mechanism is for driving Y-axis moving plate 44 to move relative to Z axis movable plate 43 along first direction；Z axis regulating mechanism is for driving
Dynamic 43 opposite base 42 of Z axis movable plate moves up and down.
With reference to shown in Figure 15, Figure 16, related welder 500 in the present embodiment also have installation column 51 and
Welding gun 52 to be connected to the connection component 53 of installation column 51, in the specific implementation process, connection component 51 is adjustable
Positional relationship between welding gun 52 and weld seam is to adapt to the welding of different type weld seam.
In conjunction with shown in Fig. 2, Figure 17, to make welding process be in a stable environment, also have in the present invention by head
Frame 300, tailstock 400 and welder 500 are contained in the shield 901 in the same space.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book
With the other embodiments of understanding.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope bright, that they are not intended to limit the invention, it is all without departing from equivalent implementations made by technical spirit of the present invention
Or change should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of full-automatic welding system, for by one end of pipe fitting welding to pipeline characterized by comprising material frame, transmission
Device, head frame, tailstock and welder；The material frame has the loading end rolled for pipeline towards first direction, the carrying
Face have working position, the material frame also have for prevent the pipeline from further scrolling through with by the pipeline location in the work
Make the stop mechanism of position；The transmission device, which has, to be jacked up the pipeline on the working position and transmits the pipe in a second direction
The transmission wheel in road, the second direction is perpendicular to the first direction；The head erection is placed in the material frame in the second party
Upward side, the head frame is fixed with rotation setting to be sent to the pipeline of the head frame by the transmission device and is driven
The chuck that the pipeline is rotated around Pivot Point Center, the chuck, which has, to be passed through for the pipeline its end is exposed to the head
Through-hole of the frame far from material frame side；The tailstock is set to side of the frame far from the material frame, and the tailstock is towards institute
The side of a frame is stated with the chuck for carrying the pipe fitting；The welder has for fixing the pipe fitting welding
To the welding gun of the pipeline.
2. full-automatic welding system according to claim 1, which is characterized in that the full-automatic welding system also has auxiliary
Rotating device is helped, the assistant rotating device includes at least one auxiliary rotary support frame, and the auxiliary rotary support frame has
Lifting is set to top with the roller group of pipeline described in rotational support when the rotation of the pipeline described in the chuck drive, the idler wheel
Group have rise beyond the loading end so that the idler wheel of the roller group abut the pipeline outer wall holding state and under
The top for being down to the roller group is lower than the non-supported state of the loading end.
3. full-automatic welding system according to claim 1, which is characterized in that on Yu Suoshu first direction, the carrying
Face is in lower ramp shaped.
4. full-automatic welding system according to claim 1 to 3, which is characterized in that Yu Suoshu second direction
On, the transmission device includes at least two transmission support frames being spaced apart, and there is each transmission support frame lifting to set
It is placed in the transmission wheel at top, the transmission wheel, which has to rise, is located at the working position beyond the loading end to jack up
It goes up the transmission state of the pipeline and drops at the top of the transmission wheel non-transmission state for being lower than the loading end.
5. full-automatic welding system according to claim 4, which is characterized in that the transmission wheel is in that intermediate thin both ends are thick
Dumbbell shaped.
6. full-automatic welding system according to claim 1 to 3, which is characterized in that the stop mechanism includes
Rotate the baffle of setting and the first cylinder of the driving flapper, the baffle have turn to part protrude upward it is super
The loading end is out to stop the pipeline to roll and by the pipeline location in the backstop state of the working position and rotation
To the non-backstop state being fully located at below the loading end.
7. full-automatic welding system according to claim 1 to 3, which is characterized in that the loading end, which has, to be used
In providing the feeding area of pipeline to the working position, the feeding area is fixed with close to the side of the working position to stop on described
The block that material area's interior conduit is rolled along the loading end towards the working position；The material frame also has for jacking up the feeding area
The interior pipeline is with to the feed mechanism of the work bit transition pipeline.
8. full-automatic welding system according to claim 7, which is characterized in that the feed mechanism includes rotation setting
Feeding bar and the second cylinder of the driving feeding bar rotation, the feeding bar, which has to turn to, partially to be protruded upward beyond institute
Loading end is stated to jack up the close block position pipeline in the feeding area and be not less than the duct bottom
The feeding state of the block overhead height and turn to the non-feeding state being fully located at below the loading end；On described
Material bar is when be in the feeding state, and the side that the feeding bar is used to jack up the pipeline is formed with the confession pipeline to described
The slope that working position rolls.
9. full-automatic welding system according to claim 1 to 3, which is characterized in that the chuck has uniform
Be distributed in several jacking blocks of the bore periphery and be adjusted in synchronism the relatively described through hole center distance of several jacking blocks so that
Several jacking blocks hold out against or unclamp the jacking block position adjusting mechanism of the through-hole interior conduit.
10. full-automatic welding system according to claim 1 to 3, which is characterized in that the chuck is along one turn
Axis is rotatably dispose in the tailstock towards the side of the head frame, and the extending direction of the shaft is consistent with the second direction；
The tailstock, which also has, to be adjusted the X-axis regulating mechanism of the position of chuck along the second direction, adjusts along the first direction
The Y-axis regulating mechanism of the position of chuck and the Z axis regulating mechanism for adjusting the position of chuck along the vertical direction.
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