CN220971172U - Adjusting part and ring flange welding equipment - Google Patents
Adjusting part and ring flange welding equipment Download PDFInfo
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- CN220971172U CN220971172U CN202322716736.6U CN202322716736U CN220971172U CN 220971172 U CN220971172 U CN 220971172U CN 202322716736 U CN202322716736 U CN 202322716736U CN 220971172 U CN220971172 U CN 220971172U
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- 238000003466 welding Methods 0.000 title claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000002457 bidirectional effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
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Abstract
The utility model discloses an adjusting assembly and flange welding equipment, and relates to the field of flange welding. Adjusting part, including the movable plate that two symmetries set up, still include: the rotating disc is rotationally connected to one side of the two moving plates adjacent to each other through a rotating shaft; the positioning column is fixedly connected to the center of one side of the rotating disc, which is far away from the moving plate; the adjusting motor is fixedly connected to one of the moving plates; when the flange plate and the pipeline are fixed, the flange plate and the pipeline can be always positioned on the same central shaft, and when the flange plate and the pipeline are welded, the flange plate and the pipeline can be automatically rotated and adjusted without replacement of welding workers, so that the welding quality of the flange plate during welding can be improved, the workload of welding workers can be reduced, and the welding efficiency of the flange plate during welding can be effectively improved.
Description
Technical Field
The utility model belongs to the technical field of flange welding, and particularly relates to an adjusting assembly and flange welding equipment.
Background
The flange connection is a detachable joint which is used for fixing two pipelines, pipe fittings or equipment on one flange plate, then adding a flange pad between the two flange plates, and finally tightening the two flange plates by bolts to tightly combine the two flange plates.
In addition, when the welding alignment quantity is large, constructors can manually align, and construction progress delay and construction cost increase are brought to projects.
In the prior art, the application number is CN202110504060.7, the name is a height-adjustable pipe section auxiliary welding system and a welding method, and the invention discloses a height-adjustable pipe section auxiliary welding system and a welding method, comprising the following steps: the flange lifting adjusting device comprises a first flange lifting bracket, a guide rail and a second flange lifting bracket, wherein a first flange fixing device and a first flange lifting device are arranged on the first flange lifting bracket, and a second flange fixing device and a second flange lifting device are arranged on the second flange lifting bracket.
The above patent is that the height of the flange plate and the pipe can be adjusted by arranging the lifting bracket and the lifting device when the flange plate and the pipe are aligned, but the accuracy is low, and when the height of the flange plate and the pipe is adjusted, whether the flange plate and the pipe are positioned on the same central axis or not is inconvenient to know, and the flange plate and the pipe can only be adjusted to a rough position.
Disclosure of utility model
The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and to provide an adjusting assembly and a flange welding device which can overcome or at least partially solve the above problems.
In order to solve the technical problems, the utility model adopts the basic conception of the technical scheme that: adjusting part, including the movable plate that two symmetries set up, still include: the rotating disc is rotationally connected to one side of the two moving plates adjacent to each other through a rotating shaft; the positioning column is fixedly connected to the center of one side of the rotating disc, which is far away from the moving plate; the adjusting motor is fixedly connected to one of the moving plates; the transmission gear is fixedly connected with the driving end of the adjusting motor; the transmission gear ring is fixedly connected to a rotating disc close to one side of the adjusting motor, and is meshed with the transmission gear.
In order to be convenient for carry out more accurate regulation to ring flange and pipeline, can also make this adjusting part adjust ring flange and pipeline of different diameter sizes simultaneously, further, the gas transmission chamber has been seted up in the reference column, the through-hole that is linked together with the gas transmission chamber has all been seted up in rotating disc and the pivot, one side that rotating disc was kept away from to the pivot is connected with the trachea through rotary joint, a plurality of recesses have been seted up to equidistant on the reference column, install the location gasbag in the recess, be linked together through the gas transmission pipe between location gasbag and the gas transmission chamber.
The flange welding equipment adopts adjusting component, which comprises a base, the base top is through branch fixedly connected with roof, rectangular through-hole has been seted up on the roof, the roof is located rectangular through-hole's bilateral symmetry fixedly connected with fixed plate, one of them fixedly connected with driving motor on the fixed plate, two rotate between the fixed plate and be connected with two-way lead screw, two-way lead screw is close to driving motor's one end and driving motor's output fixed connection, upwards extend through threaded connection between rectangular through-hole's one end and the two-way lead screw of movable plate.
In order to facilitate improving the stability of the movable plate, further, T-shaped sliding grooves are symmetrically formed in the base, T-shaped blocks are connected in a sliding mode in the T-shaped sliding grooves, and the two T-shaped blocks are fixedly connected with the bottoms of the adjacent movable plates respectively.
In order to facilitate automatic lifting of the pipeline, further, two groups of hydraulic telescopic cylinders are symmetrically and fixedly connected to the middle position of the base, and arc lifting plates are fixedly connected to telescopic ends of the two groups of hydraulic telescopic cylinders.
In order to avoid friction between the pipeline and the arc lifting plate, two groups of rollers are symmetrically arranged on the arc lifting plate.
After the technical scheme is adopted, compared with the prior art, the utility model has the following beneficial effects: according to the utility model, through the matched use of the movable plate, the rotating disc, the positioning column, the adjusting motor, the transmission gear ring and the like, when the flange disc and the pipeline are fixed, the flange disc and the pipeline are always positioned on the same central shaft, when the flange disc and the pipeline are welded, the flange disc and the pipeline can be automatically rotated and adjusted, welding workers are not required to replace and weld, the welding quality of the flange disc during welding can be improved, the workload of welding personnel can be reduced, and the welding efficiency of the flange disc welding is effectively improved.
The following describes the embodiments of the present utility model in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic diagram of a first embodiment of an adjusting assembly and flange welding apparatus according to the present utility model;
FIG. 2 is a schematic diagram of a second embodiment of the adjusting assembly and flange welding apparatus according to the present utility model;
FIG. 3 is a schematic cross-sectional view of a rotor disk, a positioning column, a rotary joint, a gas pipe and a positioning airbag in the adjusting assembly according to the present utility model.
In the figure: 1. a base; 101. a T-shaped chute; 102. a T-shaped block; 103. a hydraulic telescopic cylinder; 104. an arc lifting plate; 105. a roller; 2. a top plate; 3. a two-way screw rod; 4. a driving motor; 5. a moving plate; 6. a rotating disc; 601. a transmission gear ring; 7. positioning columns; 701. an air delivery chamber; 702. a gas pipe; 8. positioning the air bag; 9. a rotary joint; 10. adjusting a motor; 1001. a transmission gear.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model, and the following embodiments are used to illustrate the present utility model, but are not intended to limit the scope of the present utility model.
Example 1:
Referring to fig. 1-3, the adjustment assembly, comprising two symmetrically arranged moving plates 5, further comprises: the rotating disc 6 is rotatably connected to one side of the two moving plates 5 adjacent to each other through a rotating shaft; the positioning column 7 is fixedly connected to the center of one side of the rotating disc 6 away from the moving plate 5; the adjusting motor 10 is fixedly connected to one of the moving plates 5; the transmission gear 1001 is fixedly connected to the driving end of the adjusting motor 10; the transmission gear ring 601 is fixedly connected to the rotating disc 6 at one side close to the adjusting motor 10, and the transmission gear ring 601 is meshed with the transmission gear 1001.
When the flange plate and the pipeline are welded and fixed, a worker can respectively sleeve the two flange plates on the two positioning columns 7, then transversely place the pipeline needing to be welded with the flange plates between the two flange plates, then control the two moving plates 5 to be mutually close, the moving plates 5 can drive the two rotating plates 6 to be mutually close, the flange plates can be pushed by the rotating plates 6 to be close to the pipeline, the positioning columns 7 can be inserted into the pipeline at the moment along with the continuous approach of the flange plates, the pipeline is supported, then the flange plates are continuously controlled to move until the flange plates are closely attached to the end parts of the pipeline, then the two sides of the flange plates are respectively closely abutted against the pipeline and the rotating plates 6, then the welding worker can hold a welding gun and an welding rod to weld the joint of the flange plates and the pipeline, when welding is completed on the joint between the flange plate and one side of the pipeline, the welding operator can start the adjusting motor 10, the adjusting motor 10 drives the transmission gear 1001 to rotate, the transmission gear 1001 drives the rotating plate 6 on one side to rotate through the transmission gear ring 601, and because the rotating plates 6 on two sides are closely attached to the two flange plates respectively, when one rotating plate 6 rotates, the flange plate and the pipeline can be driven to rotate, when the flange plate and the pipeline rotate to the other side, the welding operator can weld the joint between the flange plate and the other side of the pipeline at the moment, thereby completing the welding work of the flange plate and the pipeline, then controlling the two moving plates 5 to be mutually far away, separating the positioning column 7 from the pipeline and the flange plate, the welded flange plate and the pipeline can be integrally taken down from the adjusting component to carry out the welding operation of the next flange plate and the pipeline, through the cooperation of the moving plate 5, the rotating plate 6, the positioning column 7, the adjusting motor 10, the transmission gear 1001, the transmission gear ring 601 and the like, the flange plate and the pipeline can be always positioned on the same central shaft when being fixed, the flange plate and the pipeline can be automatically rotated and adjusted when being welded, welding workers are not required to be replaced and welded, the welding quality of the flange plate during welding can be improved, the workload of welding personnel can be reduced, and the welding efficiency of the flange plate during welding is effectively improved.
Example 2:
Referring to fig. 1-3, the adjustment assembly is substantially the same as embodiment 1, further: the positioning column 7 is internally provided with an air delivery cavity 701, the rotating disc 6 and the rotating shaft are both provided with through holes communicated with the air delivery cavity 701, one side of the rotating shaft away from the rotating disc 6 is connected with an air pipe through a rotary joint 9, the positioning column 7 is provided with a plurality of grooves at equal intervals, the inside of the grooves is provided with a positioning air bag 8, the positioning air bag 8 is communicated with the air delivery cavity 701 through an air delivery pipe 702, when the positioning column 7 passes through a flange plate and stretches into a pipeline, an inner body can be delivered into the air delivery cavity 701 through the air pipe at the moment, then the air in the air delivery cavity 701 can be delivered into the positioning air bag 8 through the air delivery pipe 702, and the air in the positioning air bag 8 is continuously increased, the continuous increase of atmospheric pressure, location gasbag 8 just can be continuous the expansion this moment, after location gasbag 8 is pasted mutually with ring flange, pipeline inner wall, the ring flange can carry out position adjustment with the centre of a circle of pipeline this moment under the effect of location gasbag 8 to alright make ring flange and pipeline be in the centre of a circle department on same center pin, thereby alright carry out more accurate regulation to ring flange and pipeline, the effectual ring flange and pipeline welded quality that has improved, simultaneously, through setting up of location gasbag 8, can also make this adjusting part adjust ring flange and pipeline of different diameter sizes, the effectual suitability that improves this adjusting part.
Example 3:
Referring to fig. 1-3, the flange welding device comprises a base 1, a top plate 2 is fixedly connected above the base 1 through a supporting rod, a rectangular through hole is formed in the top plate 2, fixing plates are symmetrically and fixedly connected to two sides of the rectangular through hole of the top plate 2, a driving motor 4 is fixedly connected to one fixing plate, a bidirectional screw rod 3 is rotatably connected between the two fixing plates, one end of the bidirectional screw rod 3, which is close to the driving motor 4, is fixedly connected with the output end of the driving motor 4, one end of the movable plate 5, which extends upwards out of the rectangular through hole, is connected with the bidirectional screw rod 3 through threads, when an adjusting component is applied to the flange welding device and a flange is required to be welded to a pipeline, the flange can be sleeved on a positioning column 7 at first, a worker can transversely arrange the pipeline between the two positioning columns 7, then the driving motor 4 can be started, the driving motor 4 drives the two moving plates 5 to approach each other through the bidirectional screw rod 3, when the two positioning columns 7 are respectively inserted into the ports on two sides of the pipeline, a worker can loosen the pipeline at the moment, then continuously control the two moving plates 5 to approach each other until two sides of the flange are respectively closely attached to the pipeline and the rotating disc 6, then the worker can hold a welding gun to weld the joint of the flange and the pipeline, after the welding of the joint of the flange and the pipeline is completed, the adjusting motor 10 can be started at the moment, the adjusting motor 10 can drive the transmission gear 1001 to rotate, the transmission gear 1001 can drive the rotating disc 6 to rotate through the transmission gear ring 601, so that the rotating position of the flange and the pipeline can be adjusted, then the worker can weld the joints of the flange and other positions of the pipeline, the flange plate and the joint of the pipeline can be welded without the movement of the staff, so that the welding efficiency can be improved, the labor capacity of the staff can be reduced, and convenience is provided for the staff.
Example 4:
Referring to fig. 1 to 3, the flange welding apparatus is substantially the same as that of embodiment 3, and further: t-shaped sliding grooves 101 are symmetrically formed in the base 1, T-shaped blocks 102 are connected in a sliding mode in the T-shaped sliding grooves 101, the two T-shaped blocks 102 are fixedly connected with the bottoms of the adjacent movable plates 5 respectively, when a driving motor 4 drives the two movable plates 5 to be close to or far away from each other through a bidirectional screw rod 3, the T-shaped blocks 102 can synchronously move in the T-shaped sliding grooves 101, the T-shaped blocks 102 and the T-shaped sliding grooves 101 are matched for use, the movable plates 5 can be limited, and the movable plates 5 are prevented from inclining when moving or the movable plates 5 drive a rotating disc 6 to abut against a flange, so that the welding quality between the flange and a pipeline is affected, and the stability of the movable plates 5 is effectively improved.
Two sets of hydraulic telescoping cylinders 103 of intermediate position department symmetry fixedly connected with of base 1, fixedly connected with arc lifter plate 104 on the flexible end of two sets of hydraulic telescoping cylinders 103, after the staff overlaps two ring flanges respectively and establishes on two reference columns 7, the staff alright place the pipeline that needs the welding ring flange on the arc lifter plate 104 this moment, then alright start hydraulic telescoping cylinder 103, hydraulic telescoping cylinder 103 alright push up the pipeline through arc lifter plate 104 and move, thereby need not to manually lift up the pipeline again, the effectual work load that reduces the staff, efficiency when simultaneously can also improve pipeline and ring flange butt joint.
Two groups of rollers 105 are symmetrically arranged on the arc lifting plate 104, when two rotating discs 6 are mutually close to enable two flanges to be in contact with two ends of a pipeline respectively, the rollers 105 can play a role in protecting the pipeline in the moving process of the pipeline, friction between the pipeline and the arc lifting plate 104 is avoided, and accordingly scratches are caused on the surface of the pipeline, and the protection effect on the pipeline is effectively improved.
The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described in the preferred embodiments, and is not limited thereto.
Claims (6)
1. The adjusting part, including two movable plates (5) that symmetry set up, its characterized in that still includes:
the rotating disc (6) is rotationally connected to one side of the two moving plates (5) adjacent to each other through a rotating shaft;
The positioning column (7) is fixedly connected to the center of one side of the rotating disc (6) far away from the moving plate (5);
The adjusting motor (10) is fixedly connected to one of the moving plates (5);
The transmission gear (1001) is fixedly connected to the driving end of the adjusting motor (10);
And the transmission gear ring (601) is fixedly connected to the rotating disc (6) close to one side of the adjusting motor (10), and the transmission gear ring (601) is meshed with the transmission gear (1001).
2. The adjusting assembly according to claim 1, wherein an air delivery cavity (701) is formed in the positioning column (7), through holes communicated with the air delivery cavity (701) are formed in the rotating disc (6) and the rotating shaft, an air pipe is connected to one side, away from the rotating disc (6), of the rotating shaft through a rotating joint (9), a plurality of grooves are formed in the positioning column (7) at equal intervals, a positioning air bag (8) is installed in each groove, and the positioning air bag (8) is communicated with the air delivery cavity (701) through an air delivery pipe (702).
3. The flange welding equipment adopts the adjusting part of claim 2, and is characterized by comprising a base (1), base (1) top is through branch fixedly connected with roof (2), rectangular through-hole has been seted up on roof (2), roof (2) are located rectangular through-hole's both sides symmetry fixedly connected with fixed plate, one of them fixedly connected with driving motor (4) on the fixed plate, two rotate between the fixed plate and be connected with two-way lead screw (3), one end that two-way lead screw (3) are close to driving motor (4) is fixed with driving motor's output, pass through threaded connection between one end that movable plate (5) upwards extends rectangular through-hole and two-way lead screw (3).
4. The flange welding equipment according to claim 3, wherein the base (1) is symmetrically provided with a T-shaped chute (101), a T-shaped block (102) is slidably connected to the T-shaped chute (101), and two T-shaped blocks (102) are respectively and fixedly connected to the bottoms of the adjacent movable plates (5).
5. Flange welding equipment according to claim 3 or 4, characterized in that two groups of hydraulic telescopic cylinders (103) are symmetrically and fixedly connected to the middle position of the base (1), and arc-shaped lifting plates (104) are fixedly connected to the telescopic ends of the two groups of hydraulic telescopic cylinders (103).
6. Flange welding equipment according to claim 5, characterized in that the arc-shaped lifting plate (104) is symmetrically provided with two sets of rollers (105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322716736.6U CN220971172U (en) | 2023-10-10 | 2023-10-10 | Adjusting part and ring flange welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322716736.6U CN220971172U (en) | 2023-10-10 | 2023-10-10 | Adjusting part and ring flange welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220971172U true CN220971172U (en) | 2024-05-17 |
Family
ID=91058261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322716736.6U Active CN220971172U (en) | 2023-10-10 | 2023-10-10 | Adjusting part and ring flange welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220971172U (en) |
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2023
- 2023-10-10 CN CN202322716736.6U patent/CN220971172U/en active Active
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