CN109746541A - Automatic pipeline cutting machine - Google Patents
Automatic pipeline cutting machine Download PDFInfo
- Publication number
- CN109746541A CN109746541A CN201910227861.6A CN201910227861A CN109746541A CN 109746541 A CN109746541 A CN 109746541A CN 201910227861 A CN201910227861 A CN 201910227861A CN 109746541 A CN109746541 A CN 109746541A
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- China
- Prior art keywords
- cutting machine
- mould group
- cutting
- pipeline
- centre frame
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- 238000005520 cutting process Methods 0.000 title claims abstract description 126
- 241000239290 Araneae Species 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 5
- LNSPFAOULBTYBI-UHFFFAOYSA-N [O].C#C Chemical group [O].C#C LNSPFAOULBTYBI-UHFFFAOYSA-N 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 239000003034 coal gas Substances 0.000 claims description 3
- 238000003698 laser cutting Methods 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The present invention provides a kind of automatic pipeline cutting machines, including rack, the centre frame of fixed -piping, clamping mould group that is fixed or unclamping pipeline, drive pipeline along the rotating module of its axis rotation, control the positioning module of pipeline location, cut the cutting machine of pipeline and the lifting mould group of control cutting machine cutting position, the centre frame, clamp mould group, rotating module, positioning module, lifting Mo Zu is arranged in respectively in the rack, the central axis upright of the centre frame is in horizontal plane, the centre frame, clamp the coaxial arrangement of mould group, the centre frame is located at the top of the clamping mould group, the centre frame, it clamps Mo Zu and rotates connection with the rack respectively.The beneficial effects of the present invention are: realizing the automatic cutting of pipeline, production efficiency is improved, reduces labor intensity.
Description
Technical field
The present invention relates to cutting machine more particularly to a kind of automatic pipeline cutting machines.
Background technique
In pipe fitting cutting process, usual way has hand cut, semi auto cutting machine cutting.
Hand cut is flexible and convenient, but hand cut is of poor quality, scale error is big, waste of material is big, following process work
Amount is big, while working condition is severe, and production efficiency is low.
Although other type semi auto cutting machines reduce labor intensity of workers, but its function is simple, be only suitable for it is some compared with
The part of regular shape is cut.Some medium-sized and small enterprises in China even use hand cut and half certainly in some large enterprises
Dynamic cutting mode, generally existing labor intensity is high, and production efficiency is low.
Summary of the invention
In order to solve the problems in the prior art, the present invention provides a kind of automatic pipeline cutting machines.
The present invention provides a kind of automatic pipeline cutting machines, including rack, the centre frame of fixed -piping, fixation or release
The clamping mould group of pipeline drives pipeline along the rotating module of its axis rotation, the positioning module for controlling pipeline location, cutting pipeline
Cutting machine and control cutting machine cutting position lifting mould group, the centre frame, clamping mould group, rotating module, positioning module,
Lifting Mo Zu is arranged in respectively in the rack, and the central axis upright of the centre frame is in horizontal plane, the centre frame, clamping
Mould group coaxial arrangement, the centre frame be located at it is described clamping mould group top, the centre frame, clamping Mo Zu respectively with the machine
Frame rotation connection, the lifting mould group are connect with the cutting machine, and the lifting mould group controls the cutting machine along the center
The central axis of frame moves up and down, and the positioning module includes positioned-lifting mechanism and determines with what the positioned-lifting mechanism was connect
Position block, locating piece described in the positioned-lifting mechanism controls move up and down along the central axis of the centre frame, the cutting machine,
Locating piece is respectively positioned on the lower section of the clamping mould group.
As a further improvement of the present invention, the clamping mould group include outer toroid fixing seat, it is interior annular rotation seat, pneumatic
The Pneumatic clamping jaw of chuck and clamping pipeline, the axis of the outer toroid fixing seat, interior annular rotation seat axis with it is described in
The central axis of heart frame is overlapped, and the interior annular rotation seat is located within the outer toroid fixing seat, the outer toroid fixing seat
It is connect with the rack, the outer circle side of the interior annular rotation seat passes through the inner circle side of bearing and the outer toroid fixing seat
Rotation connection, the interior annular rotation seat are connect with the air spider, and the air spider is connect with the Pneumatic clamping jaw.
As a further improvement of the present invention, the Pneumatic clamping jaw at least there are three and along the central axis of the centre frame
Circumferentially-spaced be uniformly arranged.
As a further improvement of the present invention, the rotating module includes motor, motor support base, driving gear and driven tooth
Wheel, the motor support base connect with the outer toroid fixing seat, the motor setting on the motor support base, the motor and
The driving gear connection, the driving gear are engaged with the driven gear, and the driven gear and the air spider connect
It connects.
As a further improvement of the present invention, the axis of the driven gear is overlapped with the central axis of the centre frame.
As a further improvement of the present invention, the rack is connected with picking-up container, and the picking-up container is located at the clamping mould
The underface of group.
As a further improvement of the present invention, the cutting machine includes cutter body, burning torch bracket, burning torch, adjusts hand
Wheel and cutting torch, the burning torch bracket are connect with the lifting mould group, and the cutter body is connect with the burning torch, the burning torch
It is arranged on the burning torch bracket, the burning torch is connect by the adjusting handle with the cutting torch.
As a further improvement of the present invention, the cutting torch is connected with adjusting gear rack, and the adjusting handle is connected with adjusting
Gear, the adjustment gear are engaged with the adjusting gear rack, the center of the cutting shaft line of the cutting torch perpendicular to the centre frame
Axis.
As a further improvement of the present invention, the cutting machine is oxygen-acetylene cutting machine, oxygen coal gas cutting machine, laser
Cutting machine, high-pressure water-jet cutting machine, any one in plasma cutting machine.
As a further improvement of the present invention, the automatic pipeline cutting machine further include blow off complete cutting pipeline it is auxiliary
Help blowing device.
The beneficial effects of the present invention are: through the above scheme, realize the automatic cutting of pipeline, improve production efficiency,
Reduce labor intensity.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of automatic pipeline cutting machine of the present invention.
Fig. 2 is a kind of schematic diagram at another visual angle of automatic pipeline cutting machine of the present invention.
Fig. 3 is a kind of partial cutaway schematic of automatic pipeline cutting machine of the present invention.
Fig. 4 is the schematic diagram before a kind of positioning of automatic pipeline cutting machine of the present invention.
Fig. 5 is the schematic diagram after a kind of pipeline decline positioning of automatic pipeline cutting machine of the present invention.
Fig. 6 is the schematic diagram that a kind of cutting of automatic pipeline cutting machine of the present invention is completed.
Specific embodiment
The invention will be further described for explanation and specific embodiment with reference to the accompanying drawing.
As shown in Figures 1 to 6, a kind of automatic pipeline cutting machine, including rack 1, the centre frame 6 of fixed -piping 100, fixation
Or rotating module 30, the control pipeline location for unclamping the clamping mould group 29 of pipeline 100, driving pipeline 100 along its axis rotation
Positioning module 4, cut pipeline 100 cutting machine 3 and control 3 cutting position of cutting machine lifting mould group 5, the centre frame 6,
Clamping mould group 29, rotating module 30, positioning module 4, lifting mould group 5 are separately positioned in the rack 1, the centre frame 6
Central axis upright is coaxially disposed in horizontal plane, the centre frame 6, clamping mould group 29, and the centre frame 6 is located at the clamping mould
Group 29 top, the centre frame 6, clamping mould group 29 respectively with the rack 1 rotate connect, the lifting mould group 5 with it is described
Cutting machine 3 connects, and the lifting mould group 5 controls the cutting machine 3 and moves up and down along the central axis of the centre frame 6, described
Positioning module 4 includes positioned-lifting mechanism and the locating piece 11 connecting with the positioned-lifting mechanism, the positioned-lifting mechanism
The central axis that the locating piece 11 is controlled along the centre frame 6 moves up and down, and the cutting machine 3, locating piece 11 are respectively positioned on institute
State the lower section of clamping mould group 29.
As shown in Figures 1 to 6, common screw rod slide block mechanism 32 can be selected to realize lifting in the positioned-lifting mechanism
Movement can provide lifting drive by motor 31, and the lifting mould group 5 is using structure identical with positioned-lifting mechanism come real
Existing elevating movement.
As shown in Figures 1 to 6, the clamping mould group 29 includes outer toroid fixing seat 26, interior annular rotation seat 25, pneumatic clamping
The Pneumatic clamping jaw 22 of disk 23 and clamping pipeline 100, axis, the axis of interior annular rotation seat 25 of the outer toroid fixing seat 26 are equal
It is overlapped with the central axis of the centre frame 6, the interior annular rotation seat 25 is located within the outer toroid fixing seat 26, described
Outer toroid fixing seat 26 is connect with the rack 1, and the outer circle side of the interior annular rotation seat 25 passes through bearing 27 and described outer
The inner circle side of annulus fixing seat 26 rotates connection, and the interior annular rotation seat 25 is connect with the air spider 23, the gas
Dynamic chuck 23 is connect with the Pneumatic clamping jaw 22, and the interior annular rotation seat 25 is also known as hollow shaft, the interior annular rotation seat 25
It is equipped with round nut 28.
As shown in Figures 1 to 6, the Pneumatic clamping jaw 22 at least there are three and central axis along the centre frame 6 week
It is uniformly arranged to interval.
As shown in Figures 1 to 6, the rotating module 30 includes motor 12, motor support base 13, driving gear 19 and driven tooth
Wheel 24, the motor support base 13 is connect with the outer toroid fixing seat 26, and the motor 12 is arranged on the motor support base 13,
The motor 12 is connect by shaft coupling, gear shaft 20 with the driving gear 19, and retaining ring 21 is equipped on gear shaft 20, described
Driving gear 19 is engaged with the driven gear 24, and the driven gear 24 is connect with the air spider 23, driving gear 19
It is mounted on gear support 16 by bearing 15, bearing block 17, washer 18, driving gear 19 is pinion gear, and driven gear 24 is
Gear wheel.
As shown in Figures 1 to 6, the axis of the driven gear 24 is overlapped with the central axis of the centre frame 6.
As shown in Figures 1 to 6, the rack 1 is connected with picking-up container 2, and the picking-up container 2 is located at the clamping mould group 29
Underface.
As shown in Figures 1 to 6, the cutting machine 3 includes cutter body, burning torch bracket 7, burning torch 8,10 and of adjusting handle
Cutting torch 9, the burning torch bracket 7 are connect with the lifting mould group 5, and the cutter body is connect with the burning torch 8, the burning torch
8 are arranged on the burning torch bracket 7, and the burning torch 8 is connect by the adjusting handle 10 with the cutting torch 9, the cutting torch 9
Central axis of the cutting shaft line perpendicular to the centre frame 6.
As shown in Figures 1 to 6, the cutting torch 9 is connected with adjusting gear rack, and the adjusting handle 10 is connected with adjustment gear,
The adjustment gear is engaged with the adjusting gear rack, and cutting torch 9 can be adjusted by adjusting handle 10 at a distance from pipeline 100, is adjusted
Have a scale on section rack gear, rotation adjusting handle 10 makes adjusting gear rack carry out transverse shifting, can be determined by scale value cutting torch 9 with
The distance of pipeline 100.
As shown in Figures 1 to 6, the cutting machine 3 be oxygen-acetylene cutting machine, oxygen coal gas cutting machine, laser cutting machine,
Any one in high-pressure water-jet cutting machine, plasma cutting machine.
As shown in Figures 1 to 6, present invention preferably employs plasma cutting machine, plasma has cut coverage wide (cleavable
All metal materials), the features such as cutting speed is fast, and work efficiency is high, following developing direction is plasma electric source technology
Raising, digital control system and plasma cut matching problem, such as the cleavable thicker plate of promotion of power；Fine plasma
Speed, section quality and cutting accuracy that cutting can be improved are improved and improved to technology；Digital control system being improved and improving with suitable
Plasma cut is answered, working efficiency and cut quality can be effectively improved.
As shown in Figures 1 to 6, the automatic pipeline cutting machine further includes the auxiliary blowing dress for blowing off the pipeline for completing cutting
It sets, can be blowed by auxiliary blowing device compressed air, it is ensured that the tubing of well cutting is fallen in picking-up container 2.
When operation, the drive locating piece 11 of positioning module 4 is moved down for a kind of automatic pipeline cutting machine provided by the invention
To required (Cutting Length) position, pipeline 100 is put into air spider 23 by centre frame 6, and Pneumatic clamping jaw 22 presss from both sides underwater pipeline stabilizing
Road 100, cutting torch 9 are aligned the center line of pipeline 100, and adjusting handle 10 adjusts cutting torch 9 with pipeline 100 at a distance from, start etc. from
Sub- cutting machine when cutting, the purpose of curvilinear cut is realized by the lifting of cutting torch 9 and the rotation of pipeline 100, the rotation of pipeline 100 is by revolving
Revolving die group 30 realizes that the lifting of cutting torch 9 realized by lifting mould group 5；After cutting, pipeline 100 falls to picking-up container 2
In, positioning module 4 drives locating piece 11 to hold the bottom of pipeline 100 again, and the release of Pneumatic clamping jaw 22, positioning module 4 drives fixed
(Cutting Length) position required for position block 11 is moved to carries out next pipe fitting cutting, repeatedly, realizes automated exchanged cutter, determines
Position, cutting, blanking.
A kind of automatic pipeline cutting machine provided by the invention, may be implemented automated exchanged cutter, positioning, cutting, blanking, using vertical
The vertical clamping of formula pipe, cutting torch 9 are horizontal direction cutting, and the remaining oxidation of when cutting cuts that slag directly falls in picking-up container (will not
Adhere to inner surface of tube) because picking-up container 2 has larger distance from cutting torch 9, cutting slag can be cooled down rapidly, avoid adhering to pipe table
Face, pipe do not affect cutting surfaces quality in Arbitrary Rotation, avoid tempering phenomenon；Opposite hand is cut in automation
For dynamic and semi-automatic cutting mode, pipe fitting cutting ground efficiency, cut quality can be effectively improved, is worked with mitigating operator strong
Degree；Curved cutting machine is suitable for orthogonal cutting cylinder on various tubing, oblique, eccentric friendship etc. and is mutually used to string holes, square hole, elliptical aperture,
And intersecting therewith mutually used line can be cut in tube end.Such equipment is widely used in hardware production, electricity
The industrial departments such as power equipment, boiler industry, petroleum, chemical industry；The present invention realizes automated exchanged cutter, positioning, cutting, blanking by improving.
Displacement and velocity interpolation automatic control are that flexible, general, the efficient automated production equipment of one kind has reliable operation,
The features such as speed is fast, and repeatable accuracy is high.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to of the invention
Protection scope.
Claims (10)
1. a kind of automatic pipeline cutting machine, it is characterised in that: including rack, the centre frame of fixed -piping, fixation or unclamp pipe
The clamping mould group in road drives pipeline along the rotating module of its axis rotation, the positioning module for controlling pipeline location, cutting pipeline
The lifting mould group of cutting machine and control cutting machine cutting position, the centre frame, clamping mould group, rotating module, positioning module, liter
Drop Mo Zu is arranged in respectively in the rack, and the central axis upright of the centre frame is in horizontal plane, the centre frame, clamping mould
Group coaxial arrangement, the centre frame be located at it is described clamping mould group top, the centre frame, clamping Mo Zu respectively with the rack
Rotation connection, the lifting mould group are connect with the cutting machine, and the lifting mould group controls the cutting machine along the centre frame
Central axis move up and down, the positioning module includes positioned-lifting mechanism and the positioning that connect with the positioned-lifting mechanism
Block, locating piece described in the positioned-lifting mechanism controls move up and down along the central axis of the centre frame, the cutting machine, fixed
Position block is respectively positioned on the lower section of the clamping mould group.
2. automatic pipeline cutting machine according to claim 1, it is characterised in that: the clamping mould group includes that outer toroid is fixed
Seat, interior annular rotation seat, air spider and the Pneumatic clamping jaw for clamping pipeline, the axis of the outer toroid fixing seat, interior annular turn
The axis of dynamic seat is overlapped with the central axis of the centre frame, the interior annular rotation seat be located at the outer toroid fixing seat it
Interior, the outer toroid fixing seat is connect with the rack, and the outer circle side of the interior annular rotation seat passes through bearing and described outer
The inner circle side of annulus fixing seat rotates connection, and the interior annular rotation seat is connect with the air spider, the air spider
It is connect with the Pneumatic clamping jaw.
3. automatic pipeline cutting machine according to claim 2, it is characterised in that: at least there are three simultaneously edges for the Pneumatic clamping jaw
The circumferentially-spaced of the central axis of the centre frame is uniformly arranged.
4. automatic pipeline cutting machine according to claim 2, it is characterised in that: the rotating module includes motor, motor
Support, driving gear and driven gear, the motor support base are connect with the outer toroid fixing seat, and the motor is arranged described
On motor support base, the motor is connect with the driving gear, and the driving gear is engaged with the driven gear, described driven
Gear is connect with the air spider.
5. automatic pipeline cutting machine according to claim 4, it is characterised in that: the axis of the driven gear and it is described in
The central axis of heart frame is overlapped.
6. automatic pipeline cutting machine according to claim 1, it is characterised in that: the rack is connected with picking-up container, described
Picking-up container is located at the underface of the clamping mould group.
7. automatic pipeline cutting machine according to claim 1, it is characterised in that: the cutting machine include cutter body,
Burning torch bracket, burning torch, adjusting handle and cutting torch, the burning torch bracket are connect with the lifting mould group, the cutter body with
The burning torch connection, the burning torch are arranged on the burning torch bracket, and the burning torch passes through the adjusting handle and the cutting torch
Connection.
8. automatic pipeline cutting machine according to claim 7, it is characterised in that: the cutting torch is connected with adjusting gear rack, institute
It states adjusting handle and is connected with adjustment gear, the adjustment gear is engaged with the adjusting gear rack, and the cutting shaft line of the cutting torch is hung down
Directly in the central axis of the centre frame.
9. automatic pipeline cutting machine according to claim 1, it is characterised in that: the cutting machine is oxygen-acetylene cutting
Machine, oxygen coal gas cutting machine, laser cutting machine, high-pressure water-jet cutting machine, any one in plasma cutting machine.
10. automatic pipeline cutting machine according to claim 1, it is characterised in that: the automatic pipeline cutting machine further includes
Blow off the auxiliary blowing device for completing the pipeline of cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227861.6A CN109746541A (en) | 2019-03-25 | 2019-03-25 | Automatic pipeline cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227861.6A CN109746541A (en) | 2019-03-25 | 2019-03-25 | Automatic pipeline cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109746541A true CN109746541A (en) | 2019-05-14 |
Family
ID=66409400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910227861.6A Pending CN109746541A (en) | 2019-03-25 | 2019-03-25 | Automatic pipeline cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109746541A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091086A (en) * | 2019-05-30 | 2019-08-06 | 济南金威刻科技发展有限公司 | A kind of dual-purpose optical-fiber laser cutting robot of double flat platen pipe |
| CN112570803A (en) * | 2020-12-28 | 2021-03-30 | 杭州加分贸易有限公司 | Circular cutting structure for vacuum cup production |
| CN113275797A (en) * | 2021-05-24 | 2021-08-20 | 德州西恩数控设备股份有限公司 | Cutting equipment and machining method for edges of hub and barrel-shaped workpiece |
| CN114147512A (en) * | 2021-12-16 | 2022-03-08 | 南京九趾装备科技有限公司 | Pipe machining feeding and clamping mechanism |
| CN115041770A (en) * | 2022-01-21 | 2022-09-13 | 国家石油天然气管网集团有限公司 | S-shaped bend blanking system convenient for single-person operation and blanking method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091086A (en) * | 2019-05-30 | 2019-08-06 | 济南金威刻科技发展有限公司 | A kind of dual-purpose optical-fiber laser cutting robot of double flat platen pipe |
| CN110091086B (en) * | 2019-05-30 | 2021-03-19 | 济南金威刻科技发展有限公司 | Dual-purpose optical fiber laser cutting robot for double-platform plate pipe |
| CN112570803A (en) * | 2020-12-28 | 2021-03-30 | 杭州加分贸易有限公司 | Circular cutting structure for vacuum cup production |
| CN112570803B (en) * | 2020-12-28 | 2022-08-02 | 杭州加分贸易有限公司 | Circular cutting structure for vacuum cup production |
| CN113275797A (en) * | 2021-05-24 | 2021-08-20 | 德州西恩数控设备股份有限公司 | Cutting equipment and machining method for edges of hub and barrel-shaped workpiece |
| CN113275797B (en) * | 2021-05-24 | 2022-07-29 | 德州西恩数控设备股份有限公司 | Cutting equipment and machining method for edges of hub and barrel-shaped workpiece |
| CN114147512A (en) * | 2021-12-16 | 2022-03-08 | 南京九趾装备科技有限公司 | Pipe machining feeding and clamping mechanism |
| CN115041770A (en) * | 2022-01-21 | 2022-09-13 | 国家石油天然气管网集团有限公司 | S-shaped bend blanking system convenient for single-person operation and blanking method |
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