CN109736004A - A kind of production method of imitative thermocompression stereo fabric - Google Patents

A kind of production method of imitative thermocompression stereo fabric Download PDF

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Publication number
CN109736004A
CN109736004A CN201910197854.6A CN201910197854A CN109736004A CN 109736004 A CN109736004 A CN 109736004A CN 201910197854 A CN201910197854 A CN 201910197854A CN 109736004 A CN109736004 A CN 109736004A
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warp
imitative
thermocompression
production method
fabric
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CN109736004B (en
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许金泰
张英东
刘恋
朱丹燕
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Sincetech Fujian Technology Co Ltd
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Sincetech Fujian Technology Co Ltd
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Abstract

The present invention provides a kind of production method of imitative thermocompression stereo fabric, the single needle bar warp knitting machine of the above sley bar is woven using with three, wherein sley bar described in the first two is followed successively by GB and GB2, in the weaving process, the band yarn tissue of the GB1 and GB2 is all warp plain stitch, and 300-500mm/ lacquer more than warp run-in of the warp run-in of the GB2 than the GB1, lint base is collectively formed in the GB1 and GB2 band yarn lopping on the needle bed of the single needle bar warp knitting machine, the band yarn lopping on the needle bed of the single needle bar warp knitting machine of other sley bars forms the jacquard weave lines to interweave in the lint base, the lint base is being compacted with jacquard weave lines corresponding position by the jacquard weave lines.The present invention directly obtains the stereoscopic effect that tradition needs to obtain using hot-pressing processing by way of braiding, and elasticity and the limitation of density without will receive fabric, application range is relatively wide, and will not destroy the physical property of fabric, and product quality is relatively preferable.

Description

A kind of production method of imitative thermocompression stereo fabric
Technical field
The present invention relates to a kind of manufacture craft of fabric, especially a kind of production method of imitative thermocompression stereo fabric.
Background technique
In order to improve the three-dimensional sense of knitted fabric, it will usually 3D ultrasonic wave hot-pressing processing is carried out to it, however, 3D ultrasonic wave Hot-pressing processing requires knitted fabric to have preferable elasticity and higher density, adaptation range relative narrower, in addition, carrying out 3D During ultrasonic wave hot-pressing processing, yarn is easy to destroy by different degrees of physical property at high temperature, leads to the entirety of fabric , there is phenomena such as wiriness, product quality is relatively poor, although can be by adjusting the mode of temperature and pressure in physical property decline Reduce the degree of physical property destruction, but it doesn't solve the problem fundamentally.
In view of this, the applicant conducts in-depth research the production method of imitative thermocompression stereo fabric, there is this case then It generates.
Summary of the invention
The purpose of the present invention is to provide a kind of application range, the relatively wide and relatively good imitative hot pressing of product quality is vertical The production method of body fabric.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of production method of imitative thermocompression stereo fabric compiles the single needle bar warp knitting machine of the above sley bar using with three It knits, each sley bar is arranged successively on the single needle bar warp knitting machine, and wherein sley bar described in the first two is followed successively by GB and GB2, During braiding, the band yarn tissue of the GB1 and the GB2 are all warp plain stitch, and the warp run-in of the GB2 is than the GB1 The more 300-500mm/ lacquers of warp run-in, the GB1 and the GB2 band yarn lopping on the needle bed of the single needle bar warp knitting machine is total With lint base is formed, the band yarn lopping on the needle bed of the single needle bar warp knitting machine of other sley bars, which is formed, to interweave described Jacquard weave lines in lint base, the lint base with jacquard weave lines corresponding position by the jacquard weave lines pressure It is real.
As an improvement of the present invention, the band yarn tissue of the GB1 and GB2 is followed successively by the first warp plain stitch 1-0/ 0-0/1-2/2-2//and the second warp plain stitch 1-0/2-2/4-5/3-3//.
As an improvement of the present invention, the warp run-in of the GB1 is 1560-1570mm/ lacquer, the warp let-off of the GB2 Amount is 2850-3200mm/ lacquer.
As an improvement of the present invention, the GB1 and the GB2 are entried in a manner of completely wearing, and the GB1 is worn For the yarn that yarn uses for the light grenadine of the low bullet of terylene semi-gloss or spandex semi-gloss yarn, the GB2 entrys the yarn used as terylene semi-gloss The low light grenadine of bullet.
As an improvement of the present invention, fabric is obtained after the completion of braiding, and the fabric is contaminated after the completion of weaving The temperature of color setting treatment, the dyeing setting treatment is 180 DEG C or more.
As an improvement of the present invention, the single needle bar warp knitting machine has four sley bar, passes through by it in the single needle bed Orientation on volume machine is followed successively by the GB1, described GB2, GB3 and GB4, and the GB3 and the GB4 entry used yarn Line is all the light grenadine of the low bullet of terylene semi-gloss.
As an improvement of the present invention, the GB3 entrys in such a way that 4 wear 12 skies, and the band yarn group of the GB3 It is woven to (4-5/5-5/5-4/4-4) * 44-5/5-5/5-6/6-6/6-7/7-7/7-8/8-8/8-9/9-9/8-7/7-7/7-6/6- 6/6-5/5-5/5-4/4-4/4-3/3-3/3-2/2-2/2-1/1-1/1-0/0-0/1-2/2-2/2-3/3-3/3-4/4-4//; The GB4 entrys in such a way that 4 wear 12 skies, and the band yarn tissue of the GB4 is 8-9/9-9/8-7/7-7/7-6/6-6/ 6-5/5-5/5-4/4-4/4-3/3-3/3-2/2-2/2-1/1-1/1-0/0-0/1-2/2-2/2-3/3-3/3-4/4-4/(4-5/ 5-5/5-4/4-4)*44-5/5-5/5-6/6-6/6-7/7-7/7-8/8-8//。
As an improvement of the present invention, the GB3 wears in a manner of 1 sky 2 wears 15 skies by 2 and entrys, and the GB3 Band yarn tissue is 1-0/0-0/0-1/1-1/1-2/2-2/2-1/1-1/2-3/3-3/3-2/2-2/3-4/4-4/ 4-3/3-3/4- 5/5-5/5-4/4-4/5-6/6-6/6-5/5-5/6-7/7-7/7-6/6-6/7-8/7-7/6-5/3-3//;The GB4 wears 1 with 2 Sky 2 wears 15 empty modes and entrys, and the band yarn tissue of the GB4 is 3-4/4-4/3-2/2-2/2-3/3-3/2-1/1-1/ 1-2/2-2/1-0/1-1/2-3/5-5/7-8/8-8/8-7/7-7/7-6/6-6/6-7/7-7/6-5/5-5/5-6/6-6/5-4/ 4-4/4-5/5-5/4-3/3-3//。
By adopting the above technical scheme, the invention has the following advantages:
1, the present invention directly obtains the three-dimensional effect that tradition needs to obtain using hot-pressing processing by way of braiding Fruit, elasticity and the limitation of density without will receive fabric, application range is relatively wide, and will not destroy the physical property of fabric, produces Quality is relatively preferable.
2, since the temperature of dyeing setting treatment is 180 DEG C or more, the yarn of fabric may make to shrink at a high speed at high temperature, Stereoscopic effect is more preferably obvious.
3, the solid figure of present invention fabric obtained can be arbitrarily arranged without being limited by technique, and flower pattern is more rich It is rich.
Detailed description of the invention
Fig. 1 is the deployed configuration signal of the production method fabric obtained in embodiment one;
Fig. 2 is the warp knitting technology coil structure in the production method in embodiment one.
Corresponding mark is as follows in figure:
10- lint base;20- jacquard weave lines.
Specific embodiment
Invention is described further combined with specific embodiments below:
Embodiment one.
The present embodiment provides a kind of production methods of imitative thermocompression stereo fabric, are had using the fabric that this method obtains similar Possessed stereoscopic effect after 3D ultrasonic wave hot-pressing processing, in the present embodiment to make fabric as described in Figure 1 in order to imitative The production method of thermocompression stereo fabric is illustrated, the production method the following steps are included:
S1, braiding prepare, on computers the figured pattern of design textile, and specific figured pattern can be according to actual needs It is designed, such as peony animals and plants three-dimensional contouring.
S2, sley bar configuration, using having three the single needle bar warp knitting machine of the above sley bar is woven, single needle bed therein is passed through Volume machine includes single needle bed warp JIA card board.The present embodiment chooses the single needle bar warp knitting machine for having four sley bar, and each sley bar is in list It is arranged successively on needle bed tricot machine, is followed successively by GB1, GB2, GB3 and GB4 by its orientation on single needle bar warp knitting machine, i.e., Wherein the first two sley bar is followed successively by GB and GB2.
It entrys to each sley bar, there are three coiled hairs respectively for each sley bar, wherein GB1 is entried in a manner of completely wearing, i.e., Yarn is interspersed on each position, each coiled hair is installed with 584 one threads, and the yarn used of entrying is low for 75D terylene semi-gloss The light grenadine of bullet (yarn and each specific yarn that will hereafter refer to all be the yarn that can directly buy acquisition from the market); GB2 is also entried in a manner of completely wearing, each of which coiled hair is installed with 584 one threads, and the yarn used of entrying is 150D terylene half The light grenadine of the low bullet of light;GB3 by 4 wear 12 it is empty in a manner of entry, i.e., often wear and vacate 12 positions after four one threads and be further continued for Circulation is entried, each of which coiled hair is installed with 146 one threads, and the yarn used of entrying is the low light grenadine of bullet of 75DCD terylene semi-gloss;GB4 It entrys in such a way that 4 wear 12 skies, each of which coiled hair is installed with 146 one threads, entrys the yarn used also as 75D CD terylene The light grenadine of the low bullet of semi-gloss.
It should be noted that GB3 and GB4 can also be entried using illusion-colour yarn, seven color silks or function yarn, can make in this way Obtaining fabric obtained has fantasy coloured effect, colorful effect or specific function.
S3, knitting produce technique coil structure as shown in Figure 2 according to the figured pattern that step S1 is obtained, And the technique coil structure is imported into single needle bar warp knitting machine, while starting single needle bar warp knitting machine and being woven.In braiding process In, the band yarn tissue of GB1 and GB2 are all warp plain stitch, and 300-500mm/ lacquer more than the warp run-in of the warp run-in ratio GB1 of GB2, Wherein, lint base 10 is collectively formed in GB1 and GB2 band yarn lopping on the needle bed of single needle bar warp knitting machine, and other sley bars are in list Band yarn lopping forms the jacquard weave lines 20 in lint base 10 of interweaving on the needle bed of needle bed tricot machine, lint base 10 with mention 20 corresponding position of pattern path is compacted by jacquard weave lines 20.
Specifically, the band yarn tissue of GB1 and GB2 is followed successively by the warp of the first warp plain stitch 1-0/0-0/1-2/2-2//and second Flat tissue 1-0/2-2/4-5/3-3//, and the warp run-in of GB1 is 1560-1570mm/ lacquer, preferably 1560mm/ lacquer, GB2 Warp run-in be 2850-3200mm/ lacquer, preferably 3200mm/ lacquer, wherein the part of GB1 braiding is primarily as fabric Basis, since the warp run-in of GB2 is smaller, the part of GB2 braiding on the basis of fabric primarily to form lint, basis Lint base 10 is collectively formed with lint.It should be noted that in the present embodiment, the band yarn tissue of GB2 is four needles through flat group It knits, which can be used conventional single needle bar warp knitting machine and realizes, in the case where board can be realized, the band yarn tissue of GB2 Can be using warp plain stitch more than five needles, the meeting of raising effect is more preferable, and certainly, the F number of yarn used by GB2 entrys is got over Height, then fabric obtained is more soft.In addition, the band yarn tissue of GB3 is variation warp plain stitch (4-5/5-5/5-4/4-4) * 44-5/5-5/5-6/6-6/6-7/7-7/7-8/8-8/8-9/9-9/8-7/7-7/7-6/6-6/6-5/5-5/5-4/4-4/4-3/ 3-3/3-2/2-2/2-1/1-1/1-0/0-0/1-2/2-2/2-3/3-3/3-4/4-4//, warp run-in is 1580mm/ lacquer; The band yarn tissue of GB4 is 8-9/9-9/8-7/7-7/7-6/6-6/6-5/5-5/5-4/4-4/4-3/3-3/3-2/2-2/ 2-1/1- 1/1-0/0-0/1-2/2-2/2-3/3-3/3-4/4-4/(4-5/5-5/5-4/4-4)*44-5/5-5/5-6/6-6/6-7/7-7/ 7-8/8-8//, warp run-in is 1580mm/ lacquer.The position of GB3 and GB4 braiding, the lint in lint base 10 can be by GB3 It is pressed on the basis of fabric with the yarn (yarn i.e. on jacquard weave lines 20) of GB4 braiding, it is difficult to erect, so that lint The lint at position that base is not compacted has very strong stereoscopic visual effect.
Fabric is obtained after the completion of braiding.
S4, dyeing sizing, carries out dyeing setting treatment to fabric after the completion of braiding, and the temperature for dyeing setting treatment is 180 DEG C or more, it may make the yarn of fabric to shrink at a high speed at high temperature in this way, stereoscopic effect is more preferably obvious.At specific dyeing sizing Science and engineering skill is conventional technique, and and will not be described here in detail.Imitative thermocompression stereo fabric as described in Figure 1 is obtained after dyeing sizing.
There is high-performance using the imitative thermocompression stereo fabric that the production method of the present embodiment obtains, steady chemical structure is good The characteristics of, the sky that board is utilized wears characteristic design screen cloth, makes fabric than general fabrics with more comfort and soft, guarantor The advantages that row is good, wear-resisting can design any geometric figure according to the design needs, more meet the trend of fashion, be warp knit The important breakthrough and innovation of screen cloth type.
Embodiment two.
The present embodiment is with embodiment one the difference is that the difference of figured pattern, the figured pattern of embodiment one make The lint not being compacted forms geometric figure, and in the present embodiment, figured pattern makes the lint not being compacted form Christmas Tree shape.
Specifically, in the step 3 of the present embodiment, mode of entrying, band yarn tissue and its warp run-in of GB3 and GB3 and implementation Example one is different, and in the present embodiment, GB3 wears in a manner of 1 sky 2 wears 15 skies by 2 and entrys, and the band yarn tissue of GB3 is variation Satin 1-0/0-0/0-1/1-1/1-2/2-2/2-1/1-1/2-3/3-3/3-2/2-2/3-4/4-4/ 4-3/3-3/4-5/ 5-5/5-4/4-4/5-6/6-6/6-5/5-5/6-7/7-7/7-6/6-6/7-8/7-7/6-5/ 3-3//, warp run-in is 1700mm/ lacquer;GB4 wears in a manner of 1 sky 2 wears 15 skies by 2 and entrys, and the band yarn tissue of GB4 is variation satin 3- 4/4-4/3-2/2-2/2-3/3-3/2-1/1-1/1-2/2-2/1-0/1-1/2-3/5-5/7-8/8-8/8-7/7-7/7-6/6- 6/6-7/7-7/6-5/5-5/5-6/6-6/5-4/4-4/4-5/5-5/4-3/3-3//, warp run-in is 1700mm/ lacquer.
Embodiment three.
The present embodiment is from embodiment one the difference is that different, the GB1 of embodiment two of elasticity of fabric obtained The yarn used entry as the light grenadine of the low bullet of terylene semi-gloss, so that fabric elasticity is relatively small, and in the present embodiment, GB1 is worn The yarn that yarn uses is 75D spandex semi-gloss yarn, and fabric elasticity obtained is relatively preferable after braiding, and lint is received in dyeing sizing It contracts more obvious, stereoscopic effect obtained is also more preferable.
The present invention is described in detail above in conjunction with attached drawing, but embodiments of the present invention be not limited in it is above-mentioned Embodiment, those skilled in the art can make various modifications to the present invention according to the prior art, such as change above-described embodiment In yarn concrete type etc., these are all within the scope of protection of the present invention.

Claims (8)

1. a kind of production method of imitative thermocompression stereo fabric, which is characterized in that the single needle bed of the above sley bar is passed through using with three Volume machine is woven, and each sley bar is arranged successively on the single needle bar warp knitting machine, and wherein sley bar described in the first two is followed successively by GB and GB2, in the weaving process, the band yarn tissue of the GB1 and the GB2 are all warp plain stitch, and the warp run-in of the GB2 300-500mm/ lacquer more than warp run-in than the GB1, the GB1 and the GB2 are on the needle bed of the single needle bar warp knitting machine Lint base is collectively formed in band yarn lopping, and other sley bar band yarn lopping on the needle bed of the single needle bar warp knitting machine are formed Interweave the jacquard weave lines in the lint base, and the lint base is being mentioned with jacquard weave lines corresponding position by described Pattern path compacting.
2. the production method of imitative thermocompression stereo fabric as described in claim 1, which is characterized in that the GB1's and GB2 Band yarn tissue be followed successively by the first warp plain stitch 1-0/0-0/1-2/2-2//and the second warp plain stitch 1-0/2-2/4-5/3-3//.
3. the production method of imitative thermocompression stereo fabric as described in claim 1, which is characterized in that the warp run-in of the GB1 is 1560-1570mm/ lacquer, the warp run-in of the GB2 are 2850-3200mm/ lacquer.
4. the production method of imitative thermocompression stereo fabric as described in claim 1, which is characterized in that the GB1 and the GB2 are It is entried in a manner of completely wearing, the GB1 entrys the yarn used as the light grenadine of the low bullet of terylene semi-gloss or spandex semi-gloss yarn, institute It states GB2 and entrys the yarn used as the light grenadine of the low bullet of terylene semi-gloss.
5. the production method of imitative thermocompression stereo fabric as described in claim 1, which is characterized in that obtain base after the completion of braiding Cloth, and dyeing setting treatment is carried out to the fabric after the completion of weaving, the temperature of the dyeing setting treatment is 180 DEG C or more.
6. the production method of imitative thermocompression stereo fabric as claimed in any one of claims 1-5, which is characterized in that institute Single needle bar warp knitting machine is stated with four sley bar, is followed successively by the GB1, institute by its orientation on the single needle bar warp knitting machine GB2, GB3 and GB4 are stated, yarn used by the GB3 and the GB4 entry all is the light grenadine of the low bullet of terylene semi-gloss.
7. the production method of imitative thermocompression stereo fabric as claimed in claim 6, which is characterized in that the GB3 wears 12 skies with 4 Mode is entried, and the band yarn tissue of the GB3 is (4-5/5-5/5-4/4-4) * 44-5/5-5/5-6/6-6/6-7/7-7/ 7-8/8-8/8-9/9-9/8-7/7-7/7-6/6-6/6-5/5-5/5-4/4-4/4-3/3-3/3-2/2-2/2-1/1-1/1-0/ 0-0/1-2/2-2/2-3/3-3/3-4/4-4//;The GB4 entrys in such a way that 4 wear 12 skies, and the band yarn of the GB4 Tissue is 8-9/9-9/8-7/7-7/7-6/6-6/6-5/5-5/5-4/4-4/4-3/3-3/3-2/2-2/ 2-1/1-1/1-0/0- 0/1-2/2-2/2-3/3-3/3-4/4-4/(4-5/5-5/5-4/4-4)*44-5/5-5/5-6/6-6/6-7/7-7/7-8/8- 8//。
8. the production method of imitative thermocompression stereo fabric as claimed in claim 6, which is characterized in that the GB3 wears 1 sky 2 with 2 and wears 15 empty modes are entried, and the band yarn tissue of the GB3 is 1-0/0-0/0-1/1-1/1-2/2-2/2-1/1-1/2-3/ 3-3/3-2/2-2/3-4/4-4/4-3/3-3/4-5/5-5/5-4/4-4/5-6/6-6/6-5/5-5/6-7/7-7/7-6/6-6/ 7-8/7-7/6-5/3-3//;The GB4 wears in a manner of 1 sky 2 wears 15 skies by 2 and entrys, and the band yarn tissue of the GB4 is 3-4/4-4/3-2/2-2/2-3/3-3/2-1/1-1/1-2/2-2/1-0/1-1/2-3/5-5/7-8/8-8/8-7/7-7/7-6/ 6-6/6-7/7-7/6-5/5-5/5-6/6-6/5-4/4-4/4-5/5-5/4-3/3-3//。
CN201910197854.6A 2019-03-15 2019-03-15 Manufacturing method of imitated hot-pressing three-dimensional fabric Active CN109736004B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113502592A (en) * 2021-07-27 2021-10-15 信泰(石狮)科技有限公司 Warp knitting and sueding jacquard sandwich mesh cloth and manufacturing method thereof

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CN101407971A (en) * 2008-11-24 2009-04-15 章宝阳 Production process of polyester-cotton gathering warp knitting uniform fabric
JP2010001593A (en) * 2008-06-23 2010-01-07 Toyota Boshoku Corp Interior surface material
CN101736507A (en) * 2009-12-07 2010-06-16 常熟市新昌经编织造有限公司 Method for processing warp knitting young mink cashmere knitted polyester fabric
CN105586707A (en) * 2016-03-18 2016-05-18 常熟市红钻石针纺织有限公司 Production method of flannel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1473973A (en) * 2003-08-05 2004-02-11 江南大学 Knitting process for developing chenille silver wire maple leaf wool fabric using warp-knitting miss press stitch
JP2010001593A (en) * 2008-06-23 2010-01-07 Toyota Boshoku Corp Interior surface material
CN101407971A (en) * 2008-11-24 2009-04-15 章宝阳 Production process of polyester-cotton gathering warp knitting uniform fabric
CN101736507A (en) * 2009-12-07 2010-06-16 常熟市新昌经编织造有限公司 Method for processing warp knitting young mink cashmere knitted polyester fabric
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113502592A (en) * 2021-07-27 2021-10-15 信泰(石狮)科技有限公司 Warp knitting and sueding jacquard sandwich mesh cloth and manufacturing method thereof
CN113502592B (en) * 2021-07-27 2024-09-20 信泰(石狮)科技有限公司 Warp knitting nap-pressing jacquard sandwich mesh cloth and manufacturing method thereof

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