CN109732832A - A kind of foam forming method - Google Patents

A kind of foam forming method Download PDF

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Publication number
CN109732832A
CN109732832A CN201910038588.2A CN201910038588A CN109732832A CN 109732832 A CN109732832 A CN 109732832A CN 201910038588 A CN201910038588 A CN 201910038588A CN 109732832 A CN109732832 A CN 109732832A
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CN
China
Prior art keywords
valve
chamber
laminate
shifting formwork
gas
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Pending
Application number
CN201910038588.2A
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Chinese (zh)
Inventor
郑晓菲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fackel Machinery Fujian Co Ltd
Original Assignee
Fackel Machinery Fujian Co Ltd
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Application filed by Fackel Machinery Fujian Co Ltd filed Critical Fackel Machinery Fujian Co Ltd
Priority to CN201910038588.2A priority Critical patent/CN109732832A/en
Publication of CN109732832A publication Critical patent/CN109732832A/en
Pending legal-status Critical Current

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Abstract

The present invention discloses a kind of foam forming method, and mainly shifting formwork valve assembly is located on solid model, and solid model is equipped with the first air guide port being connected to shifting formwork valve assembly, and the shifting formwork of mold is equipped with gas-guiding structure and the second air guide port.For mold in foaming, the first air guide port and the connection of the second air guide port, Xiang Yimo gas chamber are passed through high-temperature steam, foaming inside mold cavity.Shifting formwork die sinking after to be cooled, gas-guiding structure closing seal the second air guide port.Shifting formwork valve assembly is located on solid model the present invention compared with prior art, therefore shifting formwork operation is clear and coherent stable, forms more stable.

Description

A kind of foam forming method
Technical field
The present invention relates to foaming fields, and in particular to be a kind of foam forming method.
Background technique
Foaming and forming apparatus is the equipment for shaped thermoplastic's foamed plastic, and existing foaming and forming apparatus includes cavity plate type Core (on solid model) and convex model core (on shifting formwork), and cavity plate type core and convex model core have been separately equipped with for importing high temperature The solid model gas chamber and shifting formwork gas chamber of steam, solid model gas chamber are equipped with solid model valve assembly and connect solid model by solid model valve assembly Steam lead, shifting formwork gas chamber are equipped with shifting formwork valve assembly and connect shifting formwork steam lead by shifting formwork valve assembly, and solid model steams Vapour conduit and shifting formwork steam lead road are all connect with steam generation facility, therefore specific foam forming method step includes: 1. to move Mould, which drags shifting formwork steam lead, advances toward molding direction and simultaneously molds with solid model, cavity plate type core and convex model core be chimeric formed it is hollow Forming cavity;2. being passed through high-temperature steam in solid model gas chamber and shifting formwork gas chamber to preheat forming cavity;3. by material feeding rifle toward at The intracavitary injection raw material of type;4. continuing hot briquetting chamber, raw material fever blisters and is fused into formed body;5. being cooled and shaped body;6. moving Mould dragging shifting formwork steam lead is advanced toward die sinking direction and is separated with solid model.This method is connected directly between due to shifting formwork steam lead On shifting formwork, therefore it will be moved with shifting formwork movement in molding and mold-break operations, so that the operation of shifting formwork is interfered, movement It clear and coherent can not stablize, be also easy to cause shifting formwork steam lead accidental damage.
In view of this, the applicant furthers investigate regarding to the issue above, there is this case generation then.
Summary of the invention
The main purpose of the present invention is to provide a kind of foam forming method, shifting formwork operation is clear and coherent to stablize, and forms more steady It is fixed.
In order to achieve the above objectives, solution of the invention is:
A kind of foam forming method, wherein include the following steps:
1. constructing molding machine: shifting formwork valve assembly is located on solid model, is additionally provided on solid model and is connected to shifting formwork valve assembly The first air guide port, shifting formwork is equipped with gas-guiding structure and the second air guide port for be connected to shifting formwork gas chamber, which includes the One laminate, the second laminate and sliding are located at the third laminate between the first laminate and the second laminate, and third laminate is equipped with dynamic air guide Hole, the first laminate and the second laminate, which are equipped with, determines gas port and two are determined gas port and are oppositely arranged with the second air guide port, and shifting formwork is past It molds direction to advance and mold with solid model, cavity plate type core and convex model core are fitted into and form hollow forming cavity the second air guide port simultaneously It is docked and connected with the first air guide port, mobile third laminate is so that dynamic gas port is determined gas port with two and communicated;
2. controlling steam generation facility toward solid model gas chamber and shifting formwork gas chamber by solid model valve assembly and shifting formwork valve assembly High-temperature steam is inside passed through to preheat forming cavity;
3. injecting raw material in forming cavity by material feeding rifle;
4. continuing hot briquetting chamber, raw material fever blisters and is fused into formed body;
5. formed body described in cooling and shaping;
6. move third laminate so that third laminate obstruct two determine gas port, then shifting formwork toward die sinking direction traveling and with Solid model separates.
Further, 1. middle gas-guiding structure further includes having cylinder to step, which drives the translation of third laminate.
Further, 1. middle gas-guiding structure further includes having connection frame to step, and the first laminate and the second laminate pass through the company Connect frame connection.
Further, 2. and 4. middle solid model valve assembly includes integrated under pile-up valve and first on first matched to step Valve, shifting formwork valve assembly include pile-up valve and the second lower pile-up valve on second matched, this is on first on pile-up valve and second Pile-up valve includes the steam valve for being blown into high-temperature steam in gas chamber, and the described first lower pile-up valve or the second lower pile-up valve are equal Including the first drain valve for steam condensate (SC) to be discharged, carry out step 2. with step 4. when open steam valve and the first draining Valve, it is V1 that steam condensate (SC), which forms speed, and the drainage speed of the first drain valve is V2, V2 no more than V1 with the first drain valve with Fluid-tight face is formed between lower chamber.
Further, first drain valve includes Main Control Tank, the Main Control Tank include the first chamber being connected to gas chamber and Second chamber with draining steam drain, the water inlet of the first drain valve is connected to first chamber and water outlet and second chamber connect It is logical, the reservoir being connected to water outlet is equipped with inside first drain valve, which is located between inlet and outlet.
Further, the water outlet aperture of first drain valve is within 1 cun.
Further, the described first lower pile-up valve or the second lower pile-up valve further include for steam condensate (SC) to be discharged The water inlet of two drain valves, second drain valve is connected to first chamber and water outlet is connected to second chamber.
Further, this pile-up valve further includes for being blown into gas at normal temperature in gas chamber on pile-up valve and second on first Purge valve, for being discharged the exhaust valve of high-temperature steam, the described first lower pile-up valve or the second lower pile-up valve further include being used for The vacuum pumping valve vacuumized, Main Control Tank further include having third chamber, and vacuum pumping valve is connected to first chamber and third chamber, are walked First opening purge valve is opened when suddenly 5. and exhaust valve tentatively cool down, then is opened vacuum pumping valve and carried out vacuum cooled.
After adopting the above structure, a kind of foam forming method of the present invention, compared with prior art, beneficial effect exists In shifting formwork valve assembly is located on solid model by breakthrough and innovation of the present invention, and on solid model and is respectively equipped with mutual cooperation on shifting formwork The first air guide port and the second air guide port, the first air guide port and the docking of the second air guide port when shifting formwork and solid model carry out die closing operation Connection, in this way, high-temperature steam can enter shifting formwork gas chamber by the first air guide port and the second air guide port after opening shifting formwork valve assembly, And moved since shifting formwork valve assembly is located at the steam hose that solid model connects it without the movement with shifting formwork, thus will not The movement of shifting formwork is interfered, makes shifting formwork operation is clear and coherent to stablize, forms more stable.
Detailed description of the invention
Fig. 1 is the contour structures perspective view of foaming-shaping apparatus of the present invention.
Fig. 2 is another contour structures perspective view of foaming-shaping apparatus of the present invention.
Fig. 3 is gas-guiding structure contour structures perspective view of the present invention.
Fig. 4 is third laminate of the present invention and the contour structures perspective view for connecting frame cooperation.
Fig. 5 is the contour structures perspective view of the lower pile-up valve of the present invention second.
Fig. 6 is the side structure perspective view of the lower pile-up valve of the present invention second.
Fig. 7 is the stereochemical structure perspective view of the lower pile-up valve of the present invention second.
Fig. 8 is the Facad structure perspective view of the lower pile-up valve of the present invention second.
In figure:
Shifting formwork valve assembly -1;Pile-up valve -11 on second;Second lower pile-up valve -12;
Steam valve -13;First drain valve -14;Water inlet -141;First water outlet -142;
Reservoir -143;Main Control Tank -15;First chamber -151;Second chamber -152;
Third chamber -153;Water inlet air intake -154;Drain steam drain -155;Second drain valve -16 of vacuum orifice -156; Second water outlet -161;Purge valve -17;Exhaust valve -18;
Vacuum pumping valve -19;Solid model -2;First air guide port -21;Shifting formwork -3;Gas-guiding structure -31;
First laminate -311;Second laminate -312;Third laminate -313;Dynamic gas port -314;
Determine gas port -315;Cylinder -316;Connect frame -317;Second air guide port -32;
Solid model valve assembly -4;Pile-up valve -41 on first;First lower pile-up valve -42;Type chamber -5.
Specific embodiment
In order to further explain the technical solution of the present invention, being explained in detail below by specific embodiment the present invention It states.
As shown in figures 1-8, a kind of foam forming method, includes the following steps:
1. constructing molding machine: shifting formwork valve assembly 1 is located on solid model 2, is additionally provided on solid model 2 and shifting formwork valve assembly 1 First air guide port 21 of connection, the second air guide port 32 that shifting formwork 3 is equipped with gas-guiding structure 31 and is connected to shifting formwork gas chamber, the air guide Structure 31 includes the third that the first laminate 311, the second laminate 312 and sliding are located between the first laminate 311 and the second laminate 312 Laminate 313, third laminate 313 are equipped with dynamic gas port 314, and the first laminate 311 and 312 plate of the second layer are equipped with and determine gas port 315 And two are determined gas port 315 and are oppositely arranged with the second air guide port 32, i.e., three is connected to always, and shifting formwork 3 is advanced simultaneously toward molding direction It is molded with solid model 2, cavity plate type core and convex model core be chimeric to form hollow forming cavity 5 while the second air guide port 32 and the first air guide Mouth 11 is docked and connected, and mobile third laminate 313 communicates so as to move gas port 314 and determine gas port 314 with two, the first air guide at this time Mouth 11 is connected to the second air guide port 32;
2. controlling steam generation facility toward solid model gas chamber and shifting formwork gas by solid model valve assembly 4 and shifting formwork valve assembly 1 Interior is passed through high-temperature steam and preheats to forming cavity 5;
3. injecting raw material in forming cavity 5 by material feeding rifle;
4. continuing hot briquetting chamber 5, raw material fever blisters and is fused into formed body;
5. formed body described in cooling and shaping;
6. moving third laminate 313 so that third laminate 313, which obstructs two, determine gas port 315, then the past die sinking side of shifting formwork 3 It separates to traveling and with solid model 2.
Shifting formwork valve assembly 1 is located on solid model 2 by a kind of foam forming method as described above compared with prior art, And mutually matched first air guide port 21 and the second air guide port 32 are respectively equipped on solid model 2 and on shifting formwork 3, and when molding, first Air guide port 21 is connected to the second air guide port 32, and high-temperature steam can be by the first air guide port 21 and the after opening mobile valve assembly 1 Two air guide ports 32 enter shifting formwork gas chamber, and since the fixation of shifting formwork valve assembly 1 is located on solid model 2, the steam lead for connecting it is protected Fixation is held, is moved without mobile with shifting formwork 3, will not thus advance to shifting formwork 3 interferes, and runs shifting formwork 3 clear and coherent steady It is fixed, it forms more stable.
Preferably, 1. middle gas-guiding structure 31 further includes having cylinder 316 to step, and the cylinder is set on shifting formwork, the cylinder Piston rod connect with third laminate 313, and the piston rod of the cylinder 316 flexible can drive third laminate 313 to translate.
Preferably, 1. middle gas-guiding structure 31 further includes having connection frame 317 to step, and the first laminate 311 and the second laminate 312 are logical It crosses the connection frame 317 to connect, specifically can be used and be spirally connected, and then fix the first laminate 311 and the second laminate 312.The third The sliding of laminate 313 is located at 317 in connection frame, and the third laminate 313 can the left and right translation in connection frame 317.
Preferably, in order to make foaming molding mold avoid discharge high-temperature steam during draining, step 2. and 4. in, Solid model valve assembly 4 is similar to the structure of shifting formwork valve assembly 1, and solid model valve assembly 4 includes pile-up valve on first matched Pile-up valve 42 under 41 and first, shifting formwork valve assembly 1 include pile-up valve 11 and the second lower pile-up valve 12 on second matched, should Pile-up valve 11 includes the steam valve 13 for being blown into high-temperature steam in gas chamber on pile-up valve 41 and second on first, and described Once pile-up valve 42 or the second lower pile-up valve 12 include the first drain valve 14 for steam condensate (SC) to be discharged, and carry out step 2. Steam valve 13 is opened when with step 4. and the first drain valve 14, high-temperature steam provide heat and in the process shape for foaming At condensed water, it is V1 that steam condensate (SC), which forms speed, and the drainage speed of the first drain valve 14 is V2, and V2 is no more than V1 first Fluid-tight face is formed between drain valve 14 and lower chamber, the fluid-tight face can stop high-temperature steam that pile-up valve is discharged.
As viewed in figures 5-8, the described first lower pile-up valve 12 or the second lower pile-up valve 42 include Main Control Tank 15 and the first draining Valve 14, the Main Control Tank 15 include first chamber 151 and second chamber 152, and the first chamber 151 passes through water inlet air intake 154 It is connect with lower chamber (not shown), the second chamber 152 is equipped with draining steam drain 155.First drain valve 14 is located at master It controls on case 15, and the first drain valve 14 connection first chamber 151 and second chamber 152, the water inlet of first drain valve 14 141 are connected to and the first water outlet 142 is connected to second chamber 152 with first chamber 151.
Mold first opens the first drain valve 14 before foaming, due to only opening the first drain valve 14, or less gas Indoor steam can only be discharged into the first drain valve 14 after entering first chamber 151 by water inlet 141, and steam is pre- in foaming process Cold formation condensed water, condensed water flows into second chamber 152 from the first water outlet 142, finally from the draining steam discharge of second chamber 152 Lower pile-up valve is discharged in mouth 155.In entire drainage procedure, it is V1 that the steam condensate (SC) in the first drain valve 14, which forms speed, the The drainage speed of one drain valve 2 is V2, and V2 is not more than V1, and such condensed water can not disposably be discharged, so steam condensate (SC) can With gradually accumulation accumulates to form fluid-tight face between the first drain valve 14 and lower chamber, the fluid-tight face can block the first drain valve 14, so that condensation water energy continues outward slowly discharge, but most of high-temperature steam is retained in type chamber 5 because being condensed water resistance gear It is interior, it realizes only draining and does not arrange steam or arrange steam less, prevent high-temperature steam to be discharged, saved steam resource, improve hair Steep efficiency.
Preferably, the reservoir 143 being connected to the first water outlet 142, the storage are equipped with inside first drain valve 14 Pond 143 is located between water inlet 141 and the first water outlet 142.The reservoir 143 can be used for putting aside condensed water, because steaming The speed V2 that vapour condensed water is discharged inside the first drain valve 14 is slower than the speed V1 of steam condensate (SC) formation, undischarged condensation Water savings forms fluid-tight face in reservoir 143, stops high-temperature steam discharge.
Preferably, the first water outlet 142 of first drain valve 14 is located at the side wall of second chamber 152, and bore ruler It is very little within 1 cun.
Preferably, the described first lower pile-up valve 12 or the second lower pile-up valve 42 further include for steam condensate (SC) to be discharged The water inlet of two drain valves 16, second drain valve 16 is connected to first chamber 151 and the second water outlet 161 connects with second chamber Logical 152.When second drain valve 16 is opened, steam condensate (SC) can drain into second from the second water outlet 161 of first chamber 151 Chamber 152, then lower pile-up valve is discharged from draining steam drain 155.But the drainage speed V3 of the second drain valve 16 is faster than condensed water Speed V1 is formed, is discharged together so having part high-temperature steam in drainage procedure.When carrying out step 6., the second draining is used Valve 16 can reach the purpose of Quick drainage.
Preferably, this pile-up valve 41 further includes for being blown into room temperature gas in gas chamber on pile-up valve 11 and second on first The purge valve 17 of body, for the exhaust valve 18 of high-temperature steam to be discharged, the described first lower pile-up valve 12 or the second lower pile-up valve 42 are It further include the vacuum pumping valve 19 for vacuumizing, Main Control Tank 15 further includes having third chamber 153, and third chamber 153, which is equipped with, to be taken out very Eat dishes without rice or wine 156, vacuum pumping valve 19 is connected to first chamber 151 and third chamber 153, opens when carrying out step 5. and first opens purge valve 17 It is tentatively cooled down with exhaust valve 18, then opens vacuum pumping valve 19 and carry out vacuum cooled.
Above-described embodiment and schema and non-limiting product form and style of the invention, any technical field it is common The appropriate changes or modifications that technical staff does it all should be regarded as not departing from patent category of the invention.

Claims (8)

1. a kind of foam forming method, which comprises the steps of:
1. constructing molding machine: shifting formwork valve assembly is located on solid model, and be connected to shifting formwork valve assembly is additionally provided on solid model One air guide port, the second air guide port that shifting formwork is equipped with gas-guiding structure and is connected to shifting formwork gas chamber, which includes first layer Plate, the second laminate and sliding are located at the third laminate between the first laminate and the second laminate, and third laminate is equipped with dynamic gas port, the One laminate and the second laminate, which are equipped with, determines gas port and two are determined gas port and are oppositely arranged with the second air guide port, and shifting formwork is toward molding side To advancing and molding with solid model, cavity plate type core and convex model core are fitted into and form hollow forming cavity the second air guide port and first simultaneously Air guide port is docked and connected, and mobile third laminate is so that dynamic gas port is determined gas port with two and communicated;
2. it is logical in solid model gas chamber and shifting formwork gas chamber to control steam generation facility by solid model valve assembly and shifting formwork valve assembly Enter high-temperature steam to preheat forming cavity;
3. injecting raw material in forming cavity by material feeding rifle;
4. continuing hot briquetting chamber, raw material fever blisters and is fused into formed body;
5. formed body described in cooling and shaping;
6. moving third laminate so that third laminate, which obstructs two, determines gas port, then shifting formwork is past is opened direction traveling and and solid model It separates.
2. a kind of foam forming method as described in claim 1, which is characterized in that 1. middle gas-guiding structure further includes having gas to step Cylinder, the cylinder drive the translation of third laminate.
3. a kind of foam forming method as claimed in claim 2, which is characterized in that 1. middle gas-guiding structure further includes having company to step Frame, the first laminate and the second laminate is connect to connect by the connection frame.
4. a kind of foam forming method as claimed in claim 3, which is characterized in that step 2. and 4. in solid model valve assembly packet Include on first matched pile-up valve and the first lower pile-up valve, shifting formwork valve assembly includes pile-up valve and the on second matched Two lower pile-up valves, pile-up valve includes the steam for being blown into high-temperature steam in gas chamber on pile-up valve and second on first for this Valve, the described first lower pile-up valve or the second lower pile-up valve include the first drain valve for steam condensate (SC) to be discharged, and are walked Suddenly 2. with step 4. when open steam valve and the first drain valve, it is V1, the draining of the first drain valve that steam condensate (SC), which forms speed, Speed is V2, and V2 is no more than V1 to form fluid-tight face between the first drain valve and lower chamber.
5. a kind of foam forming method as claimed in claim 4, which is characterized in that first drain valve includes Main Control Tank, The Main Control Tank includes the first chamber being connected to gas chamber and the second chamber with draining steam drain, the water inlet of the first drain valve It is connected to first chamber and water outlet is connected to second chamber, the water storage being connected to water outlet is equipped with inside first drain valve Pond, the reservoir are located between inlet and outlet.
6. a kind of foam forming method as claimed in claim 5, which is characterized in that the water outlet aperture of first drain valve Within 1 cun.
7. a kind of foam forming method as claimed in claim 6, which is characterized in that under the described first lower pile-up valve or second Pile-up valve further includes the second drain valve for steam condensate (SC) to be discharged, and the water inlet of second drain valve is connected to first chamber And water outlet is connected to second chamber.
8. a kind of foam forming method as claimed in claim 5, which is characterized in that this is integrated on pile-up valve and second on first Valve further includes the purge valve for being blown into gas at normal temperature in gas chamber, for being discharged the exhaust valve of high-temperature steam, described first Lower pile-up valve or the second lower pile-up valve further include the vacuum pumping valve for vacuumizing, and Main Control Tank further includes having third chamber, is taken out Vacuum valve is connected to first chamber and third chamber, and first opening purge valve is opened when carrying out step 5. and exhaust valve progress is preliminary cold But, then open vacuum pumping valve carry out vacuum cooled.
CN201910038588.2A 2019-01-16 2019-01-16 A kind of foam forming method Pending CN109732832A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789049A (en) * 2019-12-10 2020-02-14 杭州塑团机械有限公司 Mould moving system of foam plastic machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102954276A (en) * 2011-08-23 2013-03-06 江苏常净环保科技有限公司 Pneumatic valve
CN105643861A (en) * 2016-03-21 2016-06-08 翡柯机械(福建)有限公司 Foaming forming device
CN106287196A (en) * 2016-09-29 2017-01-04 佛山市丰川节能科技有限公司 A kind of steam condensate (SC) steam trap connection and control method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102954276A (en) * 2011-08-23 2013-03-06 江苏常净环保科技有限公司 Pneumatic valve
CN105643861A (en) * 2016-03-21 2016-06-08 翡柯机械(福建)有限公司 Foaming forming device
CN106287196A (en) * 2016-09-29 2017-01-04 佛山市丰川节能科技有限公司 A kind of steam condensate (SC) steam trap connection and control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110789049A (en) * 2019-12-10 2020-02-14 杭州塑团机械有限公司 Mould moving system of foam plastic machine

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