CN109731799B - Be used for boss to detect, conveying mechanism in car anti-crumple box production line - Google Patents
Be used for boss to detect, conveying mechanism in car anti-crumple box production line Download PDFInfo
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- CN109731799B CN109731799B CN201910112663.5A CN201910112663A CN109731799B CN 109731799 B CN109731799 B CN 109731799B CN 201910112663 A CN201910112663 A CN 201910112663A CN 109731799 B CN109731799 B CN 109731799B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 title claims abstract description 14
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 96
- 238000001514 detection method Methods 0.000 claims abstract description 62
- 230000008093 supporting effect Effects 0.000 claims abstract description 42
- 230000001939 inductive effect Effects 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
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- 230000002159 abnormal effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000001976 improved effect Effects 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The invention provides a reinforcing block detection and conveying mechanism used in an automobile anti-crumple box production line, which comprises a reinforcing block conveying slideway, wherein a stop plate is arranged at the output end of the reinforcing block conveying slideway, a detection conveying slideway is arranged below the output end of the reinforcing block conveying slideway, a first conveying cylinder is arranged at one end of the detection conveying slideway, a first conveying push plate is connected with the end part of a piston rod of the first conveying cylinder, a supporting cylinder is arranged at the other end of the detection conveying slideway, a detection supporting plate is arranged at the end part of the piston rod of the supporting cylinder, an inductive sensor is arranged at the upper part of a reference block, a second conveying cylinder is arranged at one side of the detection supporting plate, and a vacuum chuck is arranged at the end part of the piston rod of the second conveying cylinder. According to the invention, the thickness detection function is integrated in the reinforcing block assembly and transmission system, so that the product turnover time is reduced, the production efficiency is improved, the stability and reliability of the reinforcing block in the conveying process, the high precision and high repeatability of the position of the reinforcing block when the anti-bursting box is arranged in the reinforcing block are ensured, and the probability of abnormal shutdown of the production line is reduced.
Description
Technical Field
The invention relates to the technical field of automobile part processing equipment, in particular to a reinforcing block detection and conveying mechanism used in an automobile anti-crumple box production line.
Background
In the production line of the automobile anti-crumple box, the accurate assembly of the reinforcing block into the anti-crumple box is a circle of the production process flow of the automobile anti-crumple box. The crush boxes themselves are subject to the extrusion process and have a large internal cross-sectional tolerance band, thus requiring high precision control of the thickness dimensions of the reinforcing block and detection screening of its thickness prior to assembly. In the prior anti-crumple box production line, a set of independent detection equipment and corresponding operators are required to be configured, and after detection of the reinforcing block is completed through manual operation, the reinforcing block is assembled into the anti-crumple box by using another set of conveying equipment. The production process has the advantages of long time consumption and low production efficiency in the product turnover process, and high total cost due to the additional investment in independent detection equipment for research and development.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a reinforcing block detection and conveying mechanism used in an automobile anti-crumple box production line.
The invention adopts the following technical scheme to realize the aim:
the reinforcing block detection and conveying mechanism for use in automobile anti-crumple production line comprises a reinforcing block conveying slideway, wherein the reinforcing block conveying slideway is horizontally arranged, the input end of the reinforcing block conveying slideway is connected with the output end of the reinforcing block production line, the reinforcing block conveying slideway is fixedly connected with the inner wall of the shell of the anti-crumple production line, a conveying and stopping cylinder is vertically arranged above the output end of the reinforcing block conveying slideway, the top of the conveying and stopping cylinder body is fixedly connected with the inner wall of the top of the shell of the anti-crumple production line, a piston rod of the conveying and stopping cylinder extends downwards, the bottom of the conveying and stopping cylinder body is fixedly connected with a conveying and stopping plate for blocking the feeding of the reinforcing block,
a detection conveying slideway is arranged below the output end of the conveying slideway of the reinforcing block, the detection conveying slideway is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple production line, a laser sensor for detecting whether the reinforcing block is fed onto the detection conveying slideway is arranged right above the discharge end of the conveying slideway of the reinforcing block, the laser sensor is fixedly connected with the inner wall of the top of the shell of the anti-crumple production line, one end of the detection conveying slideway is provided with a first conveying cylinder, the first conveying cylinder is arranged in parallel with the detection conveying slideway and is fixedly connected with the inner wall of the shell of the anti-crumple production line, the end part of a piston rod of the first conveying cylinder is fixedly connected with a first conveying push plate for pushing the reinforcing block fed onto the detection conveying slideway from one end to the other end,
the other end of the detection conveying slideway is provided with a supporting cylinder, the cylinder body of the supporting cylinder is fixedly connected with the inner side wall of the shell of the anti-crumple production line, the supporting cylinder is opposite to the first conveying cylinder and is in an ejection state, the end part of a piston rod of the supporting cylinder is connected with a reference block, the bottom of the reference block is provided with a detection supporting plate which is horizontally arranged and is used for supporting the reinforcing block during detection, the detection supporting plate is connected with the output end of the detection conveying slideway during ejection of the supporting cylinder, the upper part of the reference block is provided with an inductive sensor for measuring the thickness of the reinforcing block,
a second conveying cylinder is horizontally arranged on one side of the detection supporting plate, the second conveying cylinder is vertically arranged with the supporting cylinder, the cylinder body is fixedly connected with the inner side wall of the shell of the anti-crumple production line, a vacuum chuck is vertically and fixedly arranged at the end part of a piston rod of the second conveying cylinder, a limiting block which is used for being matched with the reference block to prevent the second conveying cylinder from being excessively ejected is fixedly arranged on the outer wall of the piston rod of the second conveying cylinder, the anti-crumple to be assembled is positioned on the opposite side of the second conveying cylinder relative to the detection conveying slideway,
the control valves of the air conveying cylinder, the first conveying cylinder, the supporting cylinder and the second conveying cylinder are all electrically connected with the output end of the controller, the control valve of the second conveying cylinder is a middle leakage valve, the laser sensor is electrically connected with the digital quantity input end of the controller, and the inductance type sensor is electrically connected with the analog quantity input end of the controller.
Preferably, the laser sensor is a diffuse reflection sensor for sensing laser light with a distance of more than 250 mm.
Preferably, the inductive sensor is an inductive sensor with high repeatability motion accuracy within 0.07 mm.
Preferably, an auxiliary guide slideway for assisting the guide reinforcing block to enter the anti-crumple box is arranged below the inlet end of the anti-crumple box to be assembled, and the auxiliary guide slideway is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple box production line.
Preferably, the limiting block is located at the top of the piston rod of the second conveying cylinder and extends to one side close to the reference block.
Preferably, a side plate for assisting in limiting the reinforcing block is arranged on one side of the first conveying pushing plate along the moving direction.
Preferably, an anti-moving block for preventing the reinforcing block from moving due to friction force generated between the reinforcing block and the side plate of the first conveying push plate when the first conveying cylinder retracts is arranged on one side, close to the first conveying push plate, of the top of the vacuum chuck.
The beneficial effects of the invention are as follows: according to the invention, the thickness detection function is integrated in the reinforcing block assembly and transmission system, so that the screening function of the reinforcing blocks is realized, the product turnover process time is reduced, the production efficiency is improved, and the production cost is reduced. The system consists of a plurality of cylinders, the movement positions of the cylinders are controlled by mechanical limit, and the stability and reliability of the reinforcing block in the conveying process and the high precision and high repeatability of the position of the reinforcing block when the reinforcing block is installed into the anti-crumple box are ensured by means of components such as an anti-movement block, a limiting block, an auxiliary guide slideway and the like between each movement unit, so that the abnormal shutdown probability of the production line is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
in the figure: 1-a reinforcing block conveying slideway; 2-a feeding and stopping cylinder; 3-a stop plate; 4-a laser sensor; 5-a first conveying cylinder; 6-a first conveying push plate; 7-a reference block; 8-an inductive sensor; 9-detecting the supporting plate; 10-supporting a cylinder; 11-vacuum chuck; 12-an anti-motion block; 13-limiting blocks; 14-a second conveying cylinder; 15-a crumple prevention box; 16-auxiliary guide slide way;
the embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Detailed Description
The invention is further illustrated by the following examples:
the utility model provides a be arranged in car anti-crumple box production line reinforcing block detection, conveying mechanism, including reinforcing block conveying slide 1, reinforcing block conveying slide 1 level sets up and the input links to each other with the output of reinforcing block production line, reinforcing block conveying slide 1 and the inner wall fixed connection of anti-crumple box production line casing, the top of reinforcing block conveying slide 1 output is vertical to be equipped with send end cylinder 2, send end cylinder 2 cylinder body top and the top inner wall fixed connection of anti-crumple box production line casing, send end cylinder 2's piston rod downwardly extending and the bottom has linked firmly and is used for stopping the end of reinforcing block feeding to send board 3,
a detection conveying slideway is arranged below the output end of the reinforcing block conveying slideway 1, the detection conveying slideway is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple production line, a laser sensor 4 for detecting whether the reinforcing block is fed onto the detection conveying slideway is arranged right above the discharge end of the reinforcing block conveying slideway 1, the laser sensor 4 is fixedly connected with the inner wall of the top of the shell of the anti-crumple production line, one end of the detection conveying slideway is provided with a first conveying cylinder 5, the first conveying cylinder 5 is arranged in parallel with the detection conveying slideway and is fixedly connected with the inner wall of the shell of the anti-crumple production line, the end part of a piston rod of the first conveying cylinder 5 is fixedly connected with a first conveying push plate 6 for pushing the reinforcing block fed onto the detection conveying slideway from one end to the other end,
the other end of the detection conveying slideway is provided with a supporting cylinder 10, the cylinder body of the supporting cylinder 10 is fixedly connected with the inner side wall of the shell of the anti-crumple production line, the supporting cylinder 10 is arranged opposite to the first conveying cylinder 5, the reset state of the supporting cylinder 10 is in an ejection state, the end part of a piston rod of the supporting cylinder 10 is connected with a reference block 7, the bottom of the reference block 7 is provided with a detection supporting plate 9 which is horizontally arranged and is used for supporting a reinforcing block during detection, the detection supporting plate 9 is connected with the output end of the detection conveying slideway during ejection of the supporting cylinder 10, the upper part of the reference block 7 is provided with an inductive sensor 8 which is used for measuring the thickness of the reinforcing block,
a second conveying cylinder 14 is horizontally arranged on one side of the detection supporting plate 9, the second conveying cylinder 14 is vertically arranged with the supporting cylinder 10, the cylinder body is fixedly connected with the inner side wall of the shell of the anti-crumple box production line, a vacuum chuck 11 is vertically and fixedly arranged at the end part of a piston rod of the second conveying cylinder 14, a limiting block 13 which is used for being matched with the reference block 7 to prevent the second conveying cylinder 14 from being excessively ejected is fixedly arranged on the outer wall of the piston rod of the second conveying cylinder 14 on one side close to the reference block 7, the anti-crumple box 15 to be assembled is positioned on the opposite side of the second conveying cylinder 14 relative to the detection conveying slideway,
the control valves of the air feeding and stopping cylinder 2, the first conveying cylinder 5, the supporting cylinder 10 and the second conveying cylinder 14 are all electrically connected with the output end of the controller, the control valve of the second conveying cylinder 14 is a middle leakage valve, the laser sensor 4 is electrically connected with the digital quantity input end of the controller, and the inductive sensor 8 is electrically connected with the analog quantity input end of the controller.
Preferably, the laser sensor 4 is a diffuse reflection sensor for laser light with a sensing distance of more than 250 mm.
Preferably, the inductive sensor 8 is an inductive sensor with high repeatability motion accuracy within 0.07 mm.
Preferably, an auxiliary guide slideway 16 for assisting the guide reinforcing block to enter the anti-crumple box 15 is arranged below the inlet end of the anti-crumple box 15 to be assembled, and the auxiliary guide slideway 16 is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple box production line.
Preferably, the limiting block 13 is located at the top of the piston rod of the second conveying cylinder 14 and protrudes to the side close to the reference block 7.
Preferably, a side plate for auxiliary limiting of the reinforcing block is arranged on one side of the first conveying pushing plate 6 along the moving direction.
Preferably, an anti-moving block 12 for preventing the reinforcing block from moving due to friction force generated between the reinforcing block and the side plate of the first conveying push plate 6 when the first conveying cylinder 5 is retracted is arranged on one side of the top of the vacuum chuck 11 close to the first conveying push plate 6.
Preferably, the controller is a Siemens S7-1500 series PLC.
When the invention is used, the reinforcing blocks are sequentially conveyed to the discharge end of the reinforcing block conveying slideway 1 by means of external power, and after the laser sensor 4 positioned above recognizes that the reinforcing block at the forefront end is in place, the conveying stop cylinder 2 acts to ensure that the stop plate 3 limits the reinforcing blocks except the forefront end to a non-working area. The first conveying cylinder 5 acts, and the first conveying push plate 6 pushes the reinforcing block to be detected to move along the sliding rail until the reinforcing block abuts against the reference block 7. The inductive sensor 8 measures the distance between it and the first transport push plate 6, thereby indirectly measuring the thickness of the reinforcing block, and the controller compares the measured value with the desired value. When the thickness of the reinforcing block exceeds the tolerance, the supporting cylinder 10 acts to shrink, so that the detection supporting plate 9 is pulled away from the lower part of the reinforcing block, and the reinforcing block falls into a waste area under the influence of self gravity; when the thickness of the reinforcing block meets the tolerance, the second transfer cylinder 14 is extended to bring the vacuum chuck 11 into contact with the reinforcing block. After the vacuum chuck 11 and the surface of the reinforcing block are adsorbed, the middle release valve discharges the front cavity pressure and the rear cavity pressure of the second conveying cylinder 14, and the thrust of the second conveying cylinder 14 is reduced to zero, and the piston stops moving. Before the first conveying cylinder 5 starts to shrink, the moving block 12 abuts against the side wall of the reinforcing block, and the side plate of the first conveying push plate 6 is prevented from rubbing against the surface of the reinforcing block, so that the position of the reinforcing block is prevented from moving. After the first conveying cylinder 5 is contracted and reset, the second conveying cylinder 14 restores the pressure to continuously push the reinforcing block towards the direction of the crumple prevention box 15. After the reinforcing block enters the inner part of the crumple prevention box 15 through the auxiliary guide slide way 16, the reinforcing block is finally stopped when the limiting block 13 of the second conveying cylinder 14 contacts with the reference block 7, and the loading operation is completed.
While the invention has been described above with reference to specific embodiments, it will be apparent that the invention is not limited to the above embodiments, but is intended to cover various modifications of the method concepts and technical solutions of the invention, or applications without modifications, in other applications.
Claims (7)
1. The utility model provides a be arranged in car anti-crumple box production line reinforcing block detection, conveying mechanism, including reinforcing block conveying slide (1), its characterized in that, reinforcing block conveying slide (1) level sets up and the input links to each other with the output of reinforcing block production line, reinforcing block conveying slide (1) and the inner wall fixed connection of anti-crumple box production line casing, the top of reinforcing block conveying slide (1) output is vertical to be equipped with and send end cylinder (2), send end cylinder (2) cylinder body top and the top inner wall fixed connection of anti-crumple box production line casing, send end cylinder (2) piston rod downwardly extending and the bottom has linked firmly and is used for stopping end of reinforcing block feeding to send board (3),
a detection conveying slideway is arranged below the output end of the reinforcing block conveying slideway (1), the detection conveying slideway is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple production line, a laser sensor (4) for detecting whether the reinforcing block is fed onto the detection conveying slideway is arranged right above the discharge end of the reinforcing block conveying slideway (1), the laser sensor (4) is fixedly connected with the inner wall of the top of the shell of the anti-crumple production line, one end of the detection conveying slideway is provided with a first conveying cylinder (5), the first conveying cylinder (5) is arranged in parallel with the detection conveying slideway, the cylinder body is fixedly connected with the inner wall of the shell of the anti-crumple production line, the end part of a piston rod of the first conveying cylinder (5) is fixedly connected with a first conveying push plate (6) for pushing the reinforcing block fed onto the detection conveying slideway from one end to the other end,
the other end of the detection conveying slideway is provided with a supporting cylinder (10), the cylinder body of the supporting cylinder (10) is fixedly connected with the inner side wall of the shell of the anti-crumple production line, the supporting cylinder (10) is just opposite to the first conveying cylinder (5) and the reset state of the supporting cylinder (10) is in an ejection state, the end part of a piston rod of the supporting cylinder (10) is connected with a reference block (7), the bottom of the reference block (7) is provided with a detection supporting plate (9) which is horizontally arranged and is used for supporting a reinforcing block during detection, the detection supporting plate (9) is connected with the output end of the detection conveying slideway during ejection of the supporting cylinder (10), the upper part of the reference block (7) is provided with an inductive sensor (8) which is used for measuring the thickness of the reinforcing block,
a second conveying cylinder (14) is horizontally arranged on one side of the detection supporting plate (9), the second conveying cylinder (14) is vertically arranged with the supporting cylinder (10) and is fixedly connected with the inner side wall of the shell of the anti-crumple box production line, a vacuum chuck (11) is vertically and fixedly arranged at the end part of a piston rod of the second conveying cylinder (14), a limiting block (13) which is used for being matched with the reference block (7) to prevent the second conveying cylinder (14) from being excessively ejected is fixedly arranged on the outer wall of the piston rod of the second conveying cylinder (14) close to one side of the reference block (7), the anti-crumple box (15) to be assembled is positioned on the opposite side of the second conveying cylinder (14) relative to the detection conveying slideway,
control valves of the air feeding and stopping cylinder (2), the first conveying cylinder (5), the supporting cylinder (10) and the second conveying cylinder (14) are all electrically connected with an output end of the controller, the control valve of the second conveying cylinder (14) is a middle leakage valve, the laser sensor (4) is electrically connected with a digital quantity input end of the controller, and the inductive sensor (8) is electrically connected with an analog quantity input end of the controller.
2. The reinforcing block detection and conveying mechanism for the automobile crash box production line according to claim 1, wherein the laser sensor (4) is a diffuse laser reflection sensor with an induction distance of more than 250 mm.
3. A car crash box production line for a reinforcement block detection, conveying mechanism according to claim 1, characterized in that the inductive sensor (8) is an inductive sensor with high repeatability motion accuracy within 0.07 mm.
4. The reinforcing block detection and conveying mechanism for the automobile anti-crumple production line according to claim 1, wherein an auxiliary guide slideway (16) for assisting in guiding the reinforcing block into the anti-crumple box (15) is arranged below the inlet end of the anti-crumple box (15) to be assembled, and the auxiliary guide slideway (16) is fixedly connected with the inner wall of the bottom of the shell of the anti-crumple box production line.
5. The reinforcing block detection and conveying mechanism for the automobile crash box production line according to claim 1, wherein the limiting block (13) is positioned at the top of a piston rod of the second conveying cylinder (14) and extends to one side close to the reference block (7).
6. The detection and conveying mechanism for reinforcing blocks in the automobile crash box production line according to claim 1, wherein a side plate for auxiliary limiting of the reinforcing blocks is arranged on one side of the first conveying push plate (6) along the moving direction.
7. The mechanism for detecting and conveying reinforcing blocks in the automobile crash-proof box production line according to claim 6, wherein the side, close to the first conveying push plate (6), of the top of the vacuum chuck (11) is provided with an anti-moving block (12) for preventing the reinforcing blocks from moving due to friction force generated between the reinforcing blocks and the side plates of the first conveying push plate (6) when the first conveying cylinder (5) is retracted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910112663.5A CN109731799B (en) | 2019-02-13 | 2019-02-13 | Be used for boss to detect, conveying mechanism in car anti-crumple box production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910112663.5A CN109731799B (en) | 2019-02-13 | 2019-02-13 | Be used for boss to detect, conveying mechanism in car anti-crumple box production line |
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| CN109731799A CN109731799A (en) | 2019-05-10 |
| CN109731799B true CN109731799B (en) | 2024-04-16 |
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2019
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| KR20060124923A (en) * | 2005-06-01 | 2006-12-06 | 주식회사 만도 | Steering system by using laser and cylinder |
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