CN109731518A - A kind of closed ink production line of vertical distribution - Google Patents
A kind of closed ink production line of vertical distribution Download PDFInfo
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- CN109731518A CN109731518A CN201910142507.3A CN201910142507A CN109731518A CN 109731518 A CN109731518 A CN 109731518A CN 201910142507 A CN201910142507 A CN 201910142507A CN 109731518 A CN109731518 A CN 109731518A
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Abstract
The invention discloses a kind of closed ink production lines of vertical distribution, including feed unit, pre-dispersed unit, grinding unit, adjustment unit, filling element, pipeline liquid injecting device system and monitoring system, five units are sequentially connected by pipeline liquid injecting device system, monitoring system is monitored and adjusts to five units, at least feed unit in five units, pre-dispersed unit and grinding unit are vertical distribution, the occupied space of Printing ink producing equipment is greatly saved, by the way that pipeline liquid injecting device system is arranged, realize the seamless interfacing between each production equipment, avoid the contact of worker with ink material, prevent material from leaking simultaneously, the present invention is also provided with monitoring system, realize the at-once monitor and adjusting function of production line, keep the quality of ink more stable, labor intensity can be greatly lowered in the present invention, save enterprise's land used at Originally with employment cost, production efficiency and production safety coefficient is improved, the stability of product quality is improved, improves the operating environment of worker.
Description
Technical field
The present invention relates to technical field of ink, the closed ink production line of especially a kind of vertical distribution.
Background technique
Printing Industry is related to the every aspect of social life and economic development, such as in culture and education, commercial advertisement, card
The fields such as certificate currency, commodity packaging, dissemination of news suffer from irreplaceable role, as people want printing quality and function
The continuous improvement asked, printing ink are quickly grown.Firstly, the usage amount of ink integrally shows ascendant trend, ink manufacture is set
There is an urgent need to improve for standby production efficiency；Secondly, as the improvement of people's living standards, new for print quality requirement also day
The moon is different, and this requires the quality of ink to continuously improve；Simultaneously as ink production line is related to a large amount of chemical technologies and solvent, it is low
End equipment or old-fashioned production line frequently can lead to worker and generate certain contact or sucking to chemical substance, largely influence work
People is physically and mentally healthy；Finally, Printing ink producing amount and usage amount are larger, there is also environmental pollutions to want in the transmission of a large amount of chemical substances
Element has destructiveness for ecological protection.Therefore it is good, closed high degree of automation, high production efficiency, environmental benefit to be designed and developed
The good ink production line of property is the urgent need of current industry market.
Printing ink production line is usually made of several equipment, specifically includes that feeder, stirred tank, grinder, canned
Machine, associated transport pipeline etc., therefore the operating path of the entire production line is longer, whole installation, which is placed, needs longer working ways
Diameter and production space.In process of production, scuffing of cylinder bore is mostly used to transport object due to being related to a large amount of material conveyings and storage, tradition
Material, expends a large amount of manpowers and great work intensity, entire process procedure low efficiency, product be also easy in each material transferring link by
To pollution, therefore there is very big difficulty in the final quality control of ink.
Very big raising has been obtained in the automatization level of current many ink associated production devices, and has certain journey
The status monitoring and automatic control function of degree, Printing ink producing quality have been greatly improved, but most due to Printing ink producing
Whole quality is still codetermined by the entire production line, thus its vulnerable to environmental disturbances pollute, unstable quality the problems such as still can when have
Occur.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of closed ink production line of vertical distribution.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of closed ink production line of vertical distribution, including five units and two systems, respectively feed unit, pre- point
Throwaway member, grinding unit, adjustment unit, filling element, pipeline liquid injecting device system and monitoring system, five units pass through described
Pipeline liquid injecting device system is sequentially connected, and the monitoring system is monitored and adjusts to five units, in five units
At least described feed unit, pre-dispersed unit and grinding unit are vertical distribution, to realize the purpose for saving production space, simultaneously
Partial material can be transmitted by the gravity of itself in the pipeline liquid injecting device system, energy saving.
The pipeline liquid injecting device system keeps worker whole without contacting ink material in the production process of ink, realizes pair
The protection of staff and environment, and interference of the extraneous factor to ink material is avoided from the root.The monitoring system
Setting realize the at-once monitor function of production line, improve production safety coefficient and control to adjust efficiency.
The closed ink production line is provided with air cleaning system, enables the invention to the gas generated in production process
Body and particle are purified, and to guarantee that producers' is safe and healthy, prevent pollution surrounding enviroment.
The closed ink production line is provided with charging chamber, pre-dispersed room, grinding chamber, material adjustment room and filling room,
Respectively correspond the installation feed unit, pre-dispersed unit, grinding unit, adjustment unit and filling element.
The charging chamber, pre-dispersed room, grinding chamber, material adjustment room and canned room pass through the pipeline liquid injecting device system and institute
Air cleaning system is stated to be connected.
The feed unit includes at least four spiral conveyers, and the quantity of screw conveyor corresponds to production line can be simultaneously
Produce the quantity of different colours ink, it is contemplated that printing oil film typically at least needs yellow black four color of green product, therefore screw conveyor
Number should be more than or equal to 4, be provided with partition between the spiral conveyer, mutually pollute to avoid material.The spiral fortune
Defeated machine is connected by the pipeline liquid injecting device system with the pre-dispersed unit.
The pre-dispersed unit includes pre-dispersed stirred tank identical with the spiral conveyer quantity, and described each pre-
Dispersion stirred tank is separately connected the spiral conveyer and grinding unit by the pipeline liquid injecting device system, and described each
Pre-dispersed stirred tank is provided with the first Weighing module, and first Weighing module records the content of the pre-dispersed stirred tank
Net weight and be transmitted to the monitoring system, to realize monitoring to inlet amount.The pre-dispersed unit effect is to complete pigment
The pre-dispersed process of quantitative automation, guarantees that pigment is uniformly dispersed.
The grinding unit include first of ball mill, second ball mill and three roller refiners, three be sequentially connected and
Exhaust position has certain difference in height, is transmitted with to guarantee pigment in process of lapping smooth and energy saving, and pigment is described the
Transmission between one of ball mill, second ball mill and three roller refiners mainly realizes that it is appropriate to install by gravity
Auxiliary transmission device.First of ball mill, second ball mill and the respective quantity of three roller refiners and production line oil
Black color category is corresponding, and first of ball mill is connected by the pipeline liquid injecting device system with the pre-dispersed unit, described
Three roller refiners are connected by the pipeline liquid injecting device system with the adjustment unit.The grinding unit is by designing bead mill twice
The pigment being dispersed is ground with primary fine grinding, reaches the fineness standard of ink.
The adjustment unit includes vacuuming area, several adjustment stirred tanks and several storage tanks, at the vacuum
Reason region is connected with adjustment stirred tank, each described adjustment stirred tank is connected with several described storage tanks, the adjustment stirring
Kettle and storage tank are provided with the second Weighing module, and second Weighing module records the content of corresponding adjustment stirred tank or storage tank
The net weight of object is simultaneously transmitted to the monitoring system, convenient for grasping the quality of each material at any time, to realize accurate control.It is described true
Empty processing region is connected by the pipeline liquid injecting device system with the grinding unit, and the adjustment stirred tank passes through the sealed tube
Road system is connected with the filling element, and the ink for completing adjustment is driven into filling element by the gear pump.
Adjusting and proportion of the pigment in adjustment unit completion ink composition of grinding are completed by the grinding unit.
The setting of the vacuuming area can guarantee to be in vacuum environment before material is adjusted, to avoid air to finished product
Pollution, guarantee adjustment effect.Several described storage tanks are adjusted for storing resinon, vegetable oil, glue fatty oil, linking material etc. respectively
The content of the storage tank is delivered to the adjustment stirred tank by the proportion of ink formulations when production by the raw material with ink
In, it carries out mixing adjusting with the pigment after fine grinding.
The filling element includes bulking system, Printing ink bag filling system, rewinding conveyer system, automatic filling control system, nitrogen
Gas shielded tank and temperature-adjusting device, the bulking system and nitrogen protection tank, Printing ink bag load system, rewinding conveyer system point
Not Xiang Lian, the automatic filling control system loads system, rewinding conveyer system, nitrogen protection tank and temperature to bulking system, Printing ink bag
Degree regulating device is regulated and controled, to realize the control of filling speed and environment temperature.The nitrogen protection tank passes through described close
Pipe-line system is closed to be connected with the adjustment unit.
The setting of the nitrogen protection tank make the auto-filling of ink be carried out in the case where completely cutting off air, be avoided
Pollution of the air to finished product, greatly improves the quality of ink.Each system high efficiency of the filling element docks, and has automated
At the filling of ink, sealing and transport, production efficiency is greatly improved, filling process is optimized.The temperature-adjusting device makes
Different environment temperatures can be arranged for different types of ink in the present invention, prevent ink performance from changing.
The pipeline liquid injecting device system includes several delivery tubes, any delivery tube be provided with gear pump, pressure gauge and
Flowmeter, the gear pump is by the monitoring system regulation, the data information transfer of the pressure gauge and flowmeter to the prison
Examining system greatly improves this hair for monitoring pipeline working condition and realizing Printing ink producing speed control on this basis
Collaboration efficiency and controllability between bright each unit.
The beneficial effects of the present invention are:
1, the present invention provides the arrangement of the Printing ink producing device of complete set and design scheme, it can be achieved that a kind of vertical distribution
Closed ink production line, the entire production line design use rectilinear integration distribution, have greatly saved Printing ink producing factory
The design, installation and debugging for the equipment that the entire production line is related to is also disclosed in the occupied space of quotient's advancing equipment, the present invention, real
Full-automatic Printing ink producing is showed, there is important engineering application value.
2, the present invention realizes the automation seamless interfacing between each production equipment by setting pipeline liquid injecting device system,
Efficient docking and the sealing operation that ensure that vertical production line each unit, avoid the contact of worker with ink material, favorably
It in the health of worker, while preventing material from leaking, is conducive to environmental protection.
3, the present invention is also provided with monitoring system, realizes the at-once monitor and adjusting function of production line, passes through detection system
It unites and the power of gear pump can be changed, adjust piping flow, to realize to the accuracy controlling of the entire production line production efficiency, make oil
The quality of ink is more stable.
In conclusion labour can be greatly lowered in the present invention compared with traditional ink production line and production model
Intensity saves enterprise's land used cost and employment cost, improves production efficiency and production safety coefficient, improves the stabilization of product quality
Property and yield, improve the operating environment of worker, are conducive to environmental protection.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is vertical distribution schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of feed unit of the present invention；
Fig. 3 is the structural schematic diagram of the pre-dispersed unit of the present invention；
Fig. 4 is the structural schematic diagram of grinding unit of the present invention；
Fig. 5 is the structural schematic diagram of adjustment unit of the present invention；
Fig. 6 is the structural schematic diagram of filling element of the present invention；
Fig. 7 is the structural schematic diagram of pipeline liquid injecting device system of the present invention and monitoring system.
Specific embodiment
Embodiment 1:
A kind of closed ink production line of vertical distribution, including five units and two systems, respectively feed unit, pre- point
Throwaway member, grinding unit, adjustment unit, filling element, pipeline liquid injecting device system and monitoring system, five units pass through described
Pipeline liquid injecting device system is sequentially connected, and the monitoring system is monitored and adjusts to five units.
The closed ink production line is provided with charging chamber 1, pre-dispersed room 2, grinding chamber 3, material adjustment room 4 and filling
Room 5 respectively corresponds the installation feed unit, pre-dispersed unit, grinding unit, adjustment unit and filling element.It is described to feed intake
Tri- building, 1 Zhi of room cloth, the pre-dispersed room 2 are arranged in second floor, and the grinding chamber 3, material adjustment room 4 and filling room 5 are arranged in
Stall, the charging chamber 1, pre-dispersed room 2, grinding chamber 3 are all set in the same position of respective floor, i.e., the described feed unit,
Pre-dispersed unit and grinding unit are vertical distribution, to realize the purpose for saving production space.
The closed ink production line is additionally provided with air cleaning system 6.The charging chamber 1, pre-dispersed room 2, grinding
Room 3, material adjustment room 4 and canned room 5 are connected by the pipeline liquid injecting device system with the air cleaning system 6.
The feed unit includes four spiral conveyers 7, and the quantity of the screw conveyor 7 corresponds to production line can be same
When produce the quantity of different colours ink, it is contemplated that printing oil film typically at least needs yellow black four color of green product, therefore the spiral
The number of conveyer 7 should be more than or equal to 4, and the screw conveyor 7 is mutually arranged in a row, and is set between the spiral conveyer 7
It is equipped with partition, is mutually polluted to avoid material.The spiral conveyer 7 passes through the pipeline liquid injecting device system and the pre-dispersed list
Member is connected.
In the present embodiment, the pigment of ink is made by cart transport to the position of the screw conveyor 7, is then carried out
It feeds intake, the remote control system of the trolley and in the monitoring system, staff can be manipulated small by the monitoring system
Vehicle realizes the dispensing work of pigment, avoids and directly contacts with pigment, guarantees the health of staff.
The pre-dispersed unit includes pre-dispersed stirred tank 8 identical with 7 quantity of spiral conveyer, and described each
Pre-dispersed stirred tank 8 is separately connected the spiral conveyer 7 and grinding unit by the pipeline liquid injecting device system, described pre-
Sequence and the installation site for dispersing stirred tank 8 are corresponding with the spiral conveyer 7.The each pre-dispersed stirred tank 8 is all provided with
It is equipped with the first Weighing module 9, first Weighing module 9 records the net weight of the content of the pre-dispersed stirred tank 8 and transmission
To the monitoring system, to realize the monitoring to inlet amount.The pre-dispersed unit effect is to complete the quantitative automation of pigment
Pre-dispersed process guarantees that pigment is uniformly dispersed.
Puddle support in the pre-dispersed stirred tank 8, which is provided with, scrapes wall construction, described to scrape wall construction and pre-dispersed stirred tank 8
Bottom and side wall be in contact.During stirring, the wall construction of scraping can be by pre-dispersed 8 bottom of stirred tank and side
The pigment of wall shaves, and pigment residual accumulation is avoided to form dirt.
The grinding unit includes first of ball mill 10, second ball mill 11 and three roller refiners 12, and three is successively
It connects and exhaust position has certain difference in height, first of ball mill 10, second ball mill 11 and three roller refiners
The respective quantity of 12 threes is corresponding with production line ink colors type.First of ball mill 10 passes through the pipeline liquid injecting device system
System is connected with the pre-dispersed unit, and the three rollers refiner 12 passes through the pipeline liquid injecting device system and the adjustment unit phase
Even.The grinding unit is ground the pigment being dispersed by designing bead mill twice and primary fine grinding, reaches oil
The fineness standard of ink.
The adjustment unit includes vacuuming area 13, several adjustment stirred tanks 14 and several storage tanks 15, described
Vacuuming area 13 is connected with adjustment stirred tank 14, each described adjustment stirred tank 14 and several described 15 phases of storage tank
Even, the adjustment stirred tank 14 and storage tank 15 are provided with the second Weighing module 16, and the record of the second Weighing module 16 corresponds to
Adjustment stirred tank 14 or storage tank 15 content net weight and be transmitted to the monitoring system, convenient for grasping each material at any time
Quality, to realize accurate control.The vacuuming area 13 passes through the pipeline liquid injecting device system and the grinding unit phase
Even, the adjustment stirred tank 14 is connected by the pipeline liquid injecting device system with the filling element.
Adjusting and proportion of the pigment in adjustment unit completion ink composition of grinding are completed by the grinding unit.
The setting of the vacuuming area 13 can guarantee material before being adjusted in the vacuum environment, thus avoid air at
The pollution of product guarantees adjustment effect.Several described storage tanks 15 for storing resinon, vegetable oil, glue fatty oil, linking material respectively
Deng the raw material of allotment ink, the content of the storage tank 15 is delivered to the adjustment by the proportion of ink formulations when production and is stirred
It mixes in kettle 14, carries out mixing adjusting with the pigment after fine grinding.
The filling element includes bulking system 17, Printing ink bag filling system 18, rewinding conveyer system 19, filling control system
System 20, nitrogen protection tank 21 and temperature-adjusting device, the bulking system 17 load system with nitrogen protection tank 21, Printing ink bag
18, rewinding conveyer system 19 is respectively connected with.The Printing ink bag loads system 18 and empty ink band is delivered to the bulking system 17,
The bulking system 17 is provided with fixture and filling pipeline, and the fixture clamps and transmits single empty Printing ink bag, and the nitrogen is protected
Ink is poured into sky ink band by the filling pipeline and sealed by the ink in shield tank 21, the rewinding conveyer system 19
Finished product is delivered to vanning region or Storage.Each system high efficiency of the filling element docks, and automatically completes ink
Filling, sealing and transport, greatly improve production efficiency, optimize filling process.
The automatic filling control system 20 loads system 18, rewinding conveyer system 19, nitrogen to bulking system 17, Printing ink bag and protects
Shield tank 21 and temperature-adjusting device are regulated and controled, to realize the regulation to filling speed and environment temperature.The nitrogen protection
Tank 21 is connected by the pipeline liquid injecting device system with the adjustment unit.The setting of nitrogen protection tank 21 makes the auto-filling of ink
It is to be carried out in the case where completely cutting off air, avoids pollution of the air to finished product, greatly improve the quality of ink.The temperature
Degree regulating device enables the present embodiment that different environment temperatures is arranged for different types of ink, prevents ink performance
Change.
The pipeline liquid injecting device system includes several delivery tubes 22, and the delivery tube 22 is using seamless steel pipe as main material system
At any delivery tube 22 is provided with gear pump 23, pressure gauge 24 and flowmeter 25, and the gear pump 23 is by the monitoring
The data information transfer of system regulation, the pressure gauge 24 and flowmeter 25 is to the monitoring system, for monitoring pipeline work
State simultaneously realizes Printing ink producing speed control on this basis, greatly improves the collaboration efficiency between each unit of the present invention
And controllability.
The present embodiment is additionally provided with Central Control Room 26, places the monitoring system, the monitoring system in the Central Control Room 26
Including network communication module 27 and industrial computer 28, the industrial computer 28 receives this by the network communication module 27
The data information of embodiment each unit and system and storage, are analyzed and processed simultaneously, realize to production line links
Regulation.The monitoring system is also equipped with certain extension function, can increase the quantity of sensor monitoring, in order to which enterprise is to life
Producing line is upgraded or is obtained more parameter informations.
Embodiment 2:
Embodiment 2 the difference from embodiment 1 is that: charging chamber is arranged in five buildings, and pre-dispersed room is arranged in four buildings, grinding chamber arrangement
At three buildings, material adjustment room is arranged in second floor, and filling room is arranged in Stall.
Compared with Example 1, embodiment 2 can preferably improve the utilization rate of factory vertical direction, reduce single layer
Land area.
Above embodiment cannot limit the protection scope of the invention, and the personnel of professional skill field are not departing from
In the case where the invention general idea, the impartial modification and variation done still fall within the range that the invention is covered
Within.
Claims (10)
1. a kind of closed ink production line of vertical distribution, it is characterised in that including five units and two systems, respectively
Feed unit, pre-dispersed unit, grinding unit, adjustment unit, filling element, pipeline liquid injecting device system and monitoring system, described five
A unit is sequentially connected by the pipeline liquid injecting device system, and the monitoring system is monitored and adjusts to five units,
At least described feed unit, pre-dispersed unit and grinding unit are vertical distribution in five units.
2. the closed ink production line of vertical distribution according to claim 1, it is characterised in that the closed ink
Production line is provided with air cleaning system (6).
3. the closed ink production line of vertical distribution according to claim 2, it is characterised in that the closed ink
Production line is provided with charging chamber (1), pre-dispersed room (2), grinding chamber (3), material adjustment room (4) and filling room (5), respectively corresponds
The feed unit, pre-dispersed unit, grinding unit, adjustment unit and filling element are installed.
4. the closed ink production line of vertical distribution according to claim 3, it is characterised in that the charging chamber (1),
Pre-dispersed room (2), grinding chamber (3), material adjustment room (4) and canned room (5) pass through the pipeline liquid injecting device system and the air
Purification system (6) is connected.
5. the closed ink production line of vertical distribution according to claim 1, it is characterised in that the feed unit is extremely
Less include four spiral conveyers (7), is provided with partition between the spiral conveyer (7), the spiral conveyer (7) passes through
The pipeline liquid injecting device system is connected with the pre-dispersed unit.
6. the closed ink production line of vertical distribution according to claim 5, it is characterised in that the pre-dispersed unit
Including pre-dispersed stirred tank (8) identical with the spiral conveyer (7) quantity, each pre-dispersed stirred tank (8) is logical
It crosses the pipeline liquid injecting device system and is separately connected the spiral conveyer (7) and grinding unit, described each pre-dispersed to stir
It mixes kettle (8) to be provided with the first Weighing module (9), first Weighing module (9) records the interior of the pre-dispersed stirred tank (8)
Tolerant net weight is simultaneously transmitted to the monitoring system.
7. the closed ink production line of vertical distribution according to claim 1, it is characterised in that the grinding unit packet
First of ball mill (10), second ball mill (11) and three roller refiners (12) are included, three is sequentially connected and exhaust position has
There are certain difference in height, first of ball mill (10), second ball mill (11) and three roller refiner (12) respective numbers
Amount is corresponding with production line ink colors type, and first of ball mill (10) passes through the pipeline liquid injecting device system and described pre- point
Throwaway member is connected, and the three rollers refiner (12) is connected by the pipeline liquid injecting device system with the adjustment unit.
8. the closed ink production line of vertical distribution according to claim 1, it is characterised in that the adjustment unit packet
Include vacuuming area (13), several adjustment stirred tank (14) and several storage tanks (15), the vacuuming area (13)
It is connected with adjustment stirred tank (14), each described adjustment stirred tank (14) is connected with several described storage tanks (15), the tune
Whole stirred tank (14) and storage tank (15) are provided with the second Weighing module (16), and second Weighing module (16) records corresponding
The net weight of the content of adjustment stirred tank (14) or storage tank (15) is simultaneously transmitted to the monitoring system, the vacuuming area
(13) it is connected by the pipeline liquid injecting device system with the grinding unit, the adjustment stirred tank (14) passes through the pipeline liquid injecting device
System is connected with the filling element.
9. the closed ink production line of vertical distribution according to claim 1, it is characterised in that the filling element packet
Include bulking system (17), Printing ink bag loads system (18), rewinding conveyer system (19), automatic filling control system (20), nitrogen protection
Tank (21) and temperature-adjusting device, the bulking system (17) and nitrogen protection tank (21), Printing ink bag load system (18), rewinding
Conveyer system (19) is respectively connected with, and the automatic filling control system (20) loads system (18) to bulking system (17), Printing ink bag, receives
Material conveyer system (19), nitrogen protection tank (21) and temperature-adjusting device are regulated and controled, and the nitrogen protection tank (21) passes through institute
Pipeline liquid injecting device system is stated to be connected with the adjustment unit.
10. according to claim 1, the closed ink production line of vertical distribution described in 4 to 9, it is characterised in that described closed
Pipe-line system includes several delivery tubes (22), any delivery tube (22) be provided with gear pump (23), pressure gauge (24) and
Flowmeter (25), the gear pump (23) is by the monitoring system regulation, the data of the pressure gauge (24) and flowmeter (25)
Information is transmitted to the monitoring system.
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| CN201910142507.3A CN109731518A (en) | 2019-02-26 | 2019-02-26 | A kind of closed ink production line of vertical distribution |
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| CN201910142507.3A CN109731518A (en) | 2019-02-26 | 2019-02-26 | A kind of closed ink production line of vertical distribution |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112275199A (en) * | 2020-10-14 | 2021-01-29 | 日照德联化工有限公司 | Three-dimensional continuous slurry rolling paint preparation process |
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Application publication date: 20190510 |