CN106426548A - Dry-mixed mortar production line intelligent control system - Google Patents

Dry-mixed mortar production line intelligent control system Download PDF

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Publication number
CN106426548A
CN106426548A CN201610713762.5A CN201610713762A CN106426548A CN 106426548 A CN106426548 A CN 106426548A CN 201610713762 A CN201610713762 A CN 201610713762A CN 106426548 A CN106426548 A CN 106426548A
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CN
China
Prior art keywords
module
dry powder
mortar
raw
production line
Prior art date
Application number
CN201610713762.5A
Other languages
Chinese (zh)
Inventor
金驰
Original Assignee
苏州哈度软件有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州哈度软件有限公司 filed Critical 苏州哈度软件有限公司
Priority to CN201610713762.5A priority Critical patent/CN106426548A/en
Publication of CN106426548A publication Critical patent/CN106426548A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing

Abstract

The invention discloses a dry-mixed mortar production line intelligent control system. The dry-mixed mortar production line intelligent control system comprises a raw material input module used for forming a continuous raw material input technological process from raw material storage, turnover to transport, a raw material weighing module used for quantitatively conveying various raw materials to a mixing and stirring module, the mixing and stirring module used for completing mixing and stirring of the raw materials and conducting preparation of dry-mixed mortar, a dry-mixed mortar packing module used for packing and bagging the prepared dry-mixed mortar according to packing specifications, a dry-mixed mortar output module used for conveying the packed dry-mixed mortar to all application sites, and a control system body used for monitoring and managing a whole dry-mixed mortar production line. According to the dry-mixed mortar production line intelligent control system, the control system body conducts field control over field devices of all the modules, monitoring and managing of the whole dry-mixed mortar production line are achieved, the stable performance of the whole production line is ensured, the production efficiency is greatly improved, and the industrialization cost is low.

Description

A kind of dry powder mortar production line intelligence control system
Technical field
The present invention relates to mortar production control system technical field, more particularly, to a kind of dry powder mortar production line Based Intelligent Control System.
Background technology
Dry powder and mortar is a kind of novel environmental-friendly construction material in China, and its superior performance is widely recognized as, but in state Interior also in the initial development stage, production technology is ripe not enough.Current dry powder mortar production line adopts discontinuous to produce, and mixes Close uniformly but efficiency is low, high energy consumption, weigh deviation easily cause greatly proportioning inaccurate the problems such as.The control system of production line be with In production process, required timing requirements are foundation, by a series of programs that are mutually related, realize mechanical each several part is moved The coordination made controls.Therefore, research and development accurate measurement, reliable and stable, high-intelligentization dry powder mortar production line Based Intelligent Control System has boundless market.
Therefore, in order to solve above-mentioned problem, spy of the present invention provides a kind of new technical scheme.
Content of the invention
It is an object of the invention to provide a kind of dry powder mortar production line intelligence control system, it is capable of dry powder and mortar Intelligent monitoring and management, reliable and stable, industrialization low cost.
The present invention be employed technical scheme comprise that for above-mentioned technological deficiency:
A kind of dry powder mortar production line intelligence control system, including control system and the raw material that is connected to control system is defeated Enter module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output module, wherein:
The field apparatus of described raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for being formed From material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module;
It is provided with multiple additional hoppers, each additional hopper is equipped with electromagnetism on the field apparatus of described raw material weighing module Valve, LOAD CELLS and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials;
The field apparatus of described mix and blend module be a mixed stirring device, this mixed stirring device by multiple Motor drives, Mix and blend for completing raw material carries out the preparation of dry powder and mortar, and is delivered to dry powder and mortar by preparing the dry powder and mortar completing Packaging module;
Described dry powder and mortar packaging module is used for for the dry powder and mortar preparing carrying out packing pack according to packing specification, and conveys To dry powder and mortar output module;
Described dry powder and mortar output module is used for for packaged dry powder and mortar being delivered to each point of use;
Described control system includes host computer and slave computer, for being monitored to dry powder and mortar whole production line and managing.
Further, described raw material weighing module is by setting up LOAD CELLS, the electricity of additional hopper and its coupling use Magnet valve and level-sensing device are integrated to carry out modularization, and the state of single additional hopper has no effect on the state of other additional hoppers.
Further, described host computer is configured with keyboard, mouse, display and printer, and described slave computer is configured with can Programming sequence controller, described programmable controller is used for completing to raw material input module, raw material weighing module, mix and blend mould Block, dry powder and mortar pack module and the field control of dry powder and mortar output module.
Further, described host computer is provided with monitoring system, and this monitoring system includes Visual Dynamic interface module, leads to The Web Publishing module that letter module, data management module and achievable network place remote control.
Further, described raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module It is each equipped with automatic detection and alarm unit with dry powder and mortar output module and its every primary Ioops, for each module and its each The monitoring in loop and management.
The invention has the beneficial effects as follows:The present invention carries out scene control by control system to the field apparatus of each module System, realizes to the monitoring of dry powder and mortar whole production line and management, be easy to the Quick overhaul of each module and its every primary Ioops with Safeguard it is ensured that the stability of whole production line, substantially increase production efficiency, industrialization low cost.
Brief description
With reference to the accompanying drawings and detailed description the present invention is described in further detail.
Fig. 1 is a kind of structured flowchart of present invention dry powder mortar production line intelligence control system.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, should Embodiment is only used for explaining the present invention, does not constitute the restriction to protection scope of the present invention.
A kind of dry powder mortar production line intelligence control system as shown in Figure 1, including control system and be connected to The raw material input module of control system, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar are defeated Go out module, the field apparatus of wherein raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for shape Become from material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module;Former It is provided with multiple additional hoppers, each additional hopper is equipped with magnetic valve, weighing and sensing on the field apparatus of material Weighing module Device and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials;The field apparatus of mix and blend module mixes for one Close agitating device, this mixed stirring device carries out dry powder and mortar by multiple Motor drives, the mix and blend for completing raw material Prepare, and be delivered to dry powder and mortar packaging module by preparing the dry powder and mortar completing;Dry powder and mortar packaging module is used for preparing Good dry powder and mortar carries out packing pack according to packing specification, and is delivered to dry powder and mortar output module;Dry powder and mortar exports mould Block is used for for packaged dry powder and mortar being delivered to each point of use;Control system includes host computer and slave computer, for dry Powder mortar whole production line is monitored and manages.
In the present embodiment, raw material weighing module is by setting up LOAD CELLS, the electricity of additional hopper and its coupling use Magnet valve and level-sensing device are integrated to carry out modularization, and the state of single additional hopper has no effect on the state of other additional hoppers, Conveniently adapt to the increase and decrease switching of the quantity of plurality of raw materials, flexibility ratio is high.
In the present embodiment, host computer is configured with keyboard, mouse, display and printer, and slave computer is configured with programmable Sequence controller, programmable controller is used for completing to raw material input module, raw material weighing module, mix and blend module, dry powder Mortar packs module and the field control of dry powder and mortar output module, by Programmable Controller, each module is showed The automatically controlling, without manual operation of field device.
In the present embodiment, host computer is provided with monitoring system, and this monitoring system includes Visual Dynamic interface module, leads to The Web Publishing module that letter module, data management module and achievable network place remote control, in order to transmit life to slave computer Product scheme, completes the reception to Field Production Data and display, reflects the ruuning situation of production line in real time, can make operator Member gets information about the condition of production at scene, and provides the inquiry to creation data and the printing of production report.
In the present embodiment, raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module It is each equipped with automatic detection and alarm unit with dry powder and mortar output module and its every primary Ioops, for each module and its each The monitoring in loop and management, are easy to Quick overhaul and the maintenance of each module and its every primary Ioops.
The invention has the beneficial effects as follows:The present invention carries out scene control by control system to the field apparatus of each module System, realizes monitoring and management to dry powder and mortar whole production line it is ensured that the stability of whole production line, substantially increases life Produce efficiency, industrialization low cost.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (5)

1. a kind of dry powder mortar production line intelligence control system it is characterised in that:Including control system and be connected to control The raw material input module of system processed, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output Module, wherein:
The field apparatus of described raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for being formed From material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module;
It is provided with multiple additional hoppers, each additional hopper is equipped with electromagnetism on the field apparatus of described raw material weighing module Valve, LOAD CELLS and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials;
The field apparatus of described mix and blend module be a mixed stirring device, this mixed stirring device by multiple Motor drives, Mix and blend for completing raw material carries out the preparation of dry powder and mortar, and is delivered to dry powder and mortar by preparing the dry powder and mortar completing Packaging module;
Described dry powder and mortar packaging module is used for for the dry powder and mortar preparing carrying out packing pack according to packing specification, and conveys To dry powder and mortar output module;
Described dry powder and mortar output module is used for for packaged dry powder and mortar being delivered to each point of use;
Described control system includes host computer and slave computer, for being monitored to dry powder and mortar whole production line and managing.
2. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that:Described raw material claims Amount module by set up additional hopper and its coupling using LOAD CELLS, magnetic valve and level-sensing device carry out modularization collection Become, and the state of single additional hopper has no effect on the state of other additional hoppers.
3. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that:Described host computer It is configured with keyboard, mouse, display and printer, described slave computer is configured with programmable controller, described programmable control Device processed is used for completing to raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder sand The field control of slurry output module.
4. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that:Described host computer It is provided with monitoring system, this monitoring system includes Visual Dynamic interface module, communication module, data management module and can achieve The Web Publishing module that network place remote controls.
5. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that:Described raw material is defeated Enter module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output module and its each time Road is each equipped with automatic detection and alarm unit, the monitoring for each module and its every primary Ioops and management.
CN201610713762.5A 2016-08-24 2016-08-24 Dry-mixed mortar production line intelligent control system CN106426548A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610713762.5A CN106426548A (en) 2016-08-24 2016-08-24 Dry-mixed mortar production line intelligent control system

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107379270A (en) * 2017-09-20 2017-11-24 张家港沙工科技服务有限公司 A kind of cement equipment automatic stirring software
CN108082836A (en) * 2017-12-05 2018-05-29 北京崇建工程有限公司 A kind of 3 D-printing for building matches somebody with somebody feeding system and method
CN108927898A (en) * 2017-05-23 2018-12-04 太仓飞顺温控设备有限公司 A kind of dry powder mortar production line control system
CN111413943A (en) * 2020-05-20 2020-07-14 湖南美石信息技术有限公司 Dry-mixed mortar production line control management system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10225922A (en) * 1997-02-12 1998-08-25 Kaname Suzuki Method for designing composition mortar for secondary product of high tenacity, high strength cement almost free from strength irregularities using human sensitivity as sensor, and method for curing promotion
CN202129862U (en) * 2011-07-05 2012-02-01 山东圆友重工科技有限公司 Lightweight dry powder mortar production equipment
US20130180717A1 (en) * 2006-02-21 2013-07-18 Charles D. Welker System, method and apparatus for entraining air in concrete
CN103302747A (en) * 2013-07-01 2013-09-18 广东惠利普路桥信息工程有限公司 Concrete mixing station control system
CN104669442A (en) * 2015-03-24 2015-06-03 徐祥来 Dry-mixed mortar production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10225922A (en) * 1997-02-12 1998-08-25 Kaname Suzuki Method for designing composition mortar for secondary product of high tenacity, high strength cement almost free from strength irregularities using human sensitivity as sensor, and method for curing promotion
US20130180717A1 (en) * 2006-02-21 2013-07-18 Charles D. Welker System, method and apparatus for entraining air in concrete
CN202129862U (en) * 2011-07-05 2012-02-01 山东圆友重工科技有限公司 Lightweight dry powder mortar production equipment
CN103302747A (en) * 2013-07-01 2013-09-18 广东惠利普路桥信息工程有限公司 Concrete mixing station control system
CN104669442A (en) * 2015-03-24 2015-06-03 徐祥来 Dry-mixed mortar production line

Non-Patent Citations (1)

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Title
詹勇: "基于ARM的混凝土搅拌站自动控制系统的研制", 《中国优秀硕士学位论文电子期刊》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108927898A (en) * 2017-05-23 2018-12-04 太仓飞顺温控设备有限公司 A kind of dry powder mortar production line control system
CN107379270A (en) * 2017-09-20 2017-11-24 张家港沙工科技服务有限公司 A kind of cement equipment automatic stirring software
CN108082836A (en) * 2017-12-05 2018-05-29 北京崇建工程有限公司 A kind of 3 D-printing for building matches somebody with somebody feeding system and method
CN111413943A (en) * 2020-05-20 2020-07-14 湖南美石信息技术有限公司 Dry-mixed mortar production line control management system

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Application publication date: 20170222

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