CN106426548A - Dry-mixed mortar production line intelligent control system - Google Patents
Dry-mixed mortar production line intelligent control system Download PDFInfo
- Publication number
- CN106426548A CN106426548A CN201610713762.5A CN201610713762A CN106426548A CN 106426548 A CN106426548 A CN 106426548A CN 201610713762 A CN201610713762 A CN 201610713762A CN 106426548 A CN106426548 A CN 106426548A
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- China
- Prior art keywords
- module
- dry powder
- mortar
- raw material
- production line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a dry-mixed mortar production line intelligent control system. The dry-mixed mortar production line intelligent control system comprises a raw material input module used for forming a continuous raw material input technological process from raw material storage, turnover to transport, a raw material weighing module used for quantitatively conveying various raw materials to a mixing and stirring module, the mixing and stirring module used for completing mixing and stirring of the raw materials and conducting preparation of dry-mixed mortar, a dry-mixed mortar packing module used for packing and bagging the prepared dry-mixed mortar according to packing specifications, a dry-mixed mortar output module used for conveying the packed dry-mixed mortar to all application sites, and a control system body used for monitoring and managing a whole dry-mixed mortar production line. According to the dry-mixed mortar production line intelligent control system, the control system body conducts field control over field devices of all the modules, monitoring and managing of the whole dry-mixed mortar production line are achieved, the stable performance of the whole production line is ensured, the production efficiency is greatly improved, and the industrialization cost is low.
Description
Technical field
The present invention relates to mortar production control system technical field, more particularly, to a kind of dry powder mortar production line Based Intelligent Control
System.
Background technology
Dry powder and mortar is a kind of novel environmental-friendly construction material in China, and its superior performance is widely recognized as, but in state
Interior also in the initial development stage, production technology is ripe not enough.Current dry powder mortar production line adopts discontinuous to produce, and mixes
Close uniformly but efficiency is low, high energy consumption, weigh deviation easily cause greatly proportioning inaccurate the problems such as.The control system of production line be with
In production process, required timing requirements are foundation, by a series of programs that are mutually related, realize mechanical each several part is moved
The coordination made controls.Therefore, research and development accurate measurement, reliable and stable, high-intelligentization dry powder mortar production line Based Intelligent Control
System has boundless market.
Therefore, in order to solve above-mentioned problem, spy of the present invention provides a kind of new technical scheme.
Content of the invention
It is an object of the invention to provide a kind of dry powder mortar production line intelligence control system, it is capable of dry powder and mortar
Intelligent monitoring and management, reliable and stable, industrialization low cost.
The present invention be employed technical scheme comprise that for above-mentioned technological deficiency：
A kind of dry powder mortar production line intelligence control system, including control system and the raw material that is connected to control system is defeated
Enter module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output module, wherein：
The field apparatus of described raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for being formed
From material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module；
It is provided with multiple additional hoppers, each additional hopper is equipped with electromagnetism on the field apparatus of described raw material weighing module
Valve, LOAD CELLS and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials；
The field apparatus of described mix and blend module be a mixed stirring device, this mixed stirring device by multiple Motor drives,
Mix and blend for completing raw material carries out the preparation of dry powder and mortar, and is delivered to dry powder and mortar by preparing the dry powder and mortar completing
Packaging module；
Described dry powder and mortar packaging module is used for for the dry powder and mortar preparing carrying out packing pack according to packing specification, and conveys
To dry powder and mortar output module；
Described dry powder and mortar output module is used for for packaged dry powder and mortar being delivered to each point of use；
Described control system includes host computer and slave computer, for being monitored to dry powder and mortar whole production line and managing.
Further, described raw material weighing module is by setting up LOAD CELLS, the electricity of additional hopper and its coupling use
Magnet valve and level-sensing device are integrated to carry out modularization, and the state of single additional hopper has no effect on the state of other additional hoppers.
Further, described host computer is configured with keyboard, mouse, display and printer, and described slave computer is configured with can
Programming sequence controller, described programmable controller is used for completing to raw material input module, raw material weighing module, mix and blend mould
Block, dry powder and mortar pack module and the field control of dry powder and mortar output module.
Further, described host computer is provided with monitoring system, and this monitoring system includes Visual Dynamic interface module, leads to
The Web Publishing module that letter module, data management module and achievable network place remote control.
Further, described raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module
It is each equipped with automatic detection and alarm unit with dry powder and mortar output module and its every primary Ioops, for each module and its each
The monitoring in loop and management.
The invention has the beneficial effects as follows：The present invention carries out scene control by control system to the field apparatus of each module
System, realizes to the monitoring of dry powder and mortar whole production line and management, be easy to the Quick overhaul of each module and its every primary Ioops with
Safeguard it is ensured that the stability of whole production line, substantially increase production efficiency, industrialization low cost.
Brief description
With reference to the accompanying drawings and detailed description the present invention is described in further detail.
Fig. 1 is a kind of structured flowchart of present invention dry powder mortar production line intelligence control system.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, should
Embodiment is only used for explaining the present invention, does not constitute the restriction to protection scope of the present invention.
A kind of dry powder mortar production line intelligence control system as shown in Figure 1, including control system and be connected to
The raw material input module of control system, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar are defeated
Go out module, the field apparatus of wherein raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for shape
Become from material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module；Former
It is provided with multiple additional hoppers, each additional hopper is equipped with magnetic valve, weighing and sensing on the field apparatus of material Weighing module
Device and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials；The field apparatus of mix and blend module mixes for one
Close agitating device, this mixed stirring device carries out dry powder and mortar by multiple Motor drives, the mix and blend for completing raw material
Prepare, and be delivered to dry powder and mortar packaging module by preparing the dry powder and mortar completing；Dry powder and mortar packaging module is used for preparing
Good dry powder and mortar carries out packing pack according to packing specification, and is delivered to dry powder and mortar output module；Dry powder and mortar exports mould
Block is used for for packaged dry powder and mortar being delivered to each point of use；Control system includes host computer and slave computer, for dry
Powder mortar whole production line is monitored and manages.
In the present embodiment, raw material weighing module is by setting up LOAD CELLS, the electricity of additional hopper and its coupling use
Magnet valve and level-sensing device are integrated to carry out modularization, and the state of single additional hopper has no effect on the state of other additional hoppers,
Conveniently adapt to the increase and decrease switching of the quantity of plurality of raw materials, flexibility ratio is high.
In the present embodiment, host computer is configured with keyboard, mouse, display and printer, and slave computer is configured with programmable
Sequence controller, programmable controller is used for completing to raw material input module, raw material weighing module, mix and blend module, dry powder
Mortar packs module and the field control of dry powder and mortar output module, by Programmable Controller, each module is showed
The automatically controlling, without manual operation of field device.
In the present embodiment, host computer is provided with monitoring system, and this monitoring system includes Visual Dynamic interface module, leads to
The Web Publishing module that letter module, data management module and achievable network place remote control, in order to transmit life to slave computer
Product scheme, completes the reception to Field Production Data and display, reflects the ruuning situation of production line in real time, can make operator
Member gets information about the condition of production at scene, and provides the inquiry to creation data and the printing of production report.
In the present embodiment, raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module
It is each equipped with automatic detection and alarm unit with dry powder and mortar output module and its every primary Ioops, for each module and its each
The monitoring in loop and management, are easy to Quick overhaul and the maintenance of each module and its every primary Ioops.
The invention has the beneficial effects as follows：The present invention carries out scene control by control system to the field apparatus of each module
System, realizes monitoring and management to dry powder and mortar whole production line it is ensured that the stability of whole production line, substantially increases life
Produce efficiency, industrialization low cost.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (5)
1. a kind of dry powder mortar production line intelligence control system it is characterised in that：Including control system and be connected to control
The raw material input module of system processed, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output
Module, wherein：
The field apparatus of described raw material input module includes multiple material storage storehouses, all roll-overs and conveying worm, for being formed
From material storage to turnover again to the continuous raw material input flow process of conveying, and by feedstock transportation to raw material weighing module；
It is provided with multiple additional hoppers, each additional hopper is equipped with electromagnetism on the field apparatus of described raw material weighing module
Valve, LOAD CELLS and level-sensing device, for being quantitatively transferred to mix and blend module by plurality of raw materials；
The field apparatus of described mix and blend module be a mixed stirring device, this mixed stirring device by multiple Motor drives,
Mix and blend for completing raw material carries out the preparation of dry powder and mortar, and is delivered to dry powder and mortar by preparing the dry powder and mortar completing
Packaging module；
Described dry powder and mortar packaging module is used for for the dry powder and mortar preparing carrying out packing pack according to packing specification, and conveys
To dry powder and mortar output module；
Described dry powder and mortar output module is used for for packaged dry powder and mortar being delivered to each point of use；
Described control system includes host computer and slave computer, for being monitored to dry powder and mortar whole production line and managing.
2. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that：Described raw material claims
Amount module by set up additional hopper and its coupling using LOAD CELLS, magnetic valve and level-sensing device carry out modularization collection
Become, and the state of single additional hopper has no effect on the state of other additional hoppers.
3. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that：Described host computer
It is configured with keyboard, mouse, display and printer, described slave computer is configured with programmable controller, described programmable control
Device processed is used for completing to raw material input module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder sand
The field control of slurry output module.
4. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that：Described host computer
It is provided with monitoring system, this monitoring system includes Visual Dynamic interface module, communication module, data management module and can achieve
The Web Publishing module that network place remote controls.
5. a kind of dry powder mortar production line intelligence control system according to claim 1 it is characterised in that：Described raw material is defeated
Enter module, raw material weighing module, mix and blend module, dry powder and mortar packaging module and dry powder and mortar output module and its each time
Road is each equipped with automatic detection and alarm unit, the monitoring for each module and its every primary Ioops and management.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610713762.5A CN106426548A (en) | 2016-08-24 | 2016-08-24 | Dry-mixed mortar production line intelligent control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610713762.5A CN106426548A (en) | 2016-08-24 | 2016-08-24 | Dry-mixed mortar production line intelligent control system |
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| CN106426548A true CN106426548A (en) | 2017-02-22 |
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| CN201610713762.5A Pending CN106426548A (en) | 2016-08-24 | 2016-08-24 | Dry-mixed mortar production line intelligent control system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107379270A (en) * | 2017-09-20 | 2017-11-24 | 张家港沙工科技服务有限公司 | A kind of cement equipment automatic stirring software |
| CN108082836A (en) * | 2017-12-05 | 2018-05-29 | 北京崇建工程有限公司 | A kind of 3 D-printing for building matches somebody with somebody feeding system and method |
| CN108927898A (en) * | 2017-05-23 | 2018-12-04 | 太仓飞顺温控设备有限公司 | A kind of dry powder mortar production line control system |
| CN111413943A (en) * | 2020-05-20 | 2020-07-14 | 湖南美石信息技术有限公司 | Dry-mixed mortar production line control management system |
| CN111844417A (en) * | 2020-07-28 | 2020-10-30 | 江苏晨日环保科技有限公司 | Dry powder mortar production line control system |
| CN111976008A (en) * | 2020-08-24 | 2020-11-24 | 广东青筑科技有限公司 | Automatic control system for dry powder mortar mixing production line |
Citations (5)
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| JPH10225922A (en) * | 1997-02-12 | 1998-08-25 | Kaname Suzuki | Method for designing composition mortar for secondary product of high tenacity, high strength cement almost free from strength irregularities using human sensitivity as sensor, and method for curing promotion |
| CN202129862U (en) * | 2011-07-05 | 2012-02-01 | 山东圆友重工科技有限公司 | Lightweight dry powder mortar production equipment |
| US20130180717A1 (en) * | 2006-02-21 | 2013-07-18 | Charles D. Welker | System, method and apparatus for entraining air in concrete |
| CN103302747A (en) * | 2013-07-01 | 2013-09-18 | 广东惠利普路桥信息工程有限公司 | Concrete mixing plant control system |
| CN104669442A (en) * | 2015-03-24 | 2015-06-03 | 徐祥来 | Dry-mixed mortar production line |
-
2016
- 2016-08-24 CN CN201610713762.5A patent/CN106426548A/en active Pending
Patent Citations (5)
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| JPH10225922A (en) * | 1997-02-12 | 1998-08-25 | Kaname Suzuki | Method for designing composition mortar for secondary product of high tenacity, high strength cement almost free from strength irregularities using human sensitivity as sensor, and method for curing promotion |
| US20130180717A1 (en) * | 2006-02-21 | 2013-07-18 | Charles D. Welker | System, method and apparatus for entraining air in concrete |
| CN202129862U (en) * | 2011-07-05 | 2012-02-01 | 山东圆友重工科技有限公司 | Lightweight dry powder mortar production equipment |
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| 詹勇: "基于ARM的混凝土搅拌站自动控制系统的研制", 《中国优秀硕士学位论文电子期刊》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108927898A (en) * | 2017-05-23 | 2018-12-04 | 太仓飞顺温控设备有限公司 | A kind of dry powder mortar production line control system |
| CN107379270A (en) * | 2017-09-20 | 2017-11-24 | 张家港沙工科技服务有限公司 | A kind of cement equipment automatic stirring software |
| CN108082836A (en) * | 2017-12-05 | 2018-05-29 | 北京崇建工程有限公司 | A kind of 3 D-printing for building matches somebody with somebody feeding system and method |
| CN111413943A (en) * | 2020-05-20 | 2020-07-14 | 湖南美石信息技术有限公司 | Dry-mixed mortar production line control management system |
| CN111844417A (en) * | 2020-07-28 | 2020-10-30 | 江苏晨日环保科技有限公司 | Dry powder mortar production line control system |
| CN111976008A (en) * | 2020-08-24 | 2020-11-24 | 广东青筑科技有限公司 | Automatic control system for dry powder mortar mixing production line |
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Application publication date: 20170222 |