CN109721278A - A kind of artificial stone and its preparation process - Google Patents
A kind of artificial stone and its preparation process Download PDFInfo
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- CN109721278A CN109721278A CN201910083212.3A CN201910083212A CN109721278A CN 109721278 A CN109721278 A CN 109721278A CN 201910083212 A CN201910083212 A CN 201910083212A CN 109721278 A CN109721278 A CN 109721278A
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Abstract
The invention belongs to artificial stone's technical fields, in particular disclose a kind of artificial stone and its preparation process, for existing artificial stone because its hardness is low, it is easily-deformable, in the process of processing and using, it is easy to leave scratch by the scraping of hard object, and decorative pattern is single, lines is unable to entire body, permeability difference problem, now propose following scheme, including following raw material: 28-32 parts of quartz sand, 50-60 parts of aluminium hydrate powder, 12-16 parts of resin, 0.7-1.3 parts of auxiliary agent, vacuum high-frequency vibrating platen: it is transported within press after cloth completion through automatic assembly line, the secondary pressurized time is 20-30s;Then vibration pressurization is carried out again, and vibration pressing time is 180-220s, and vibration frequency twice is 32-80Hz, and control pressure is at -0.10-0.08MPa when vacuumizing.The present invention possesses the entire body lines of natural marble, and translucency is good, and hardness is high, on-deformable characteristic.
Description
Technical field
The present invention relates to artificial stone's technical field more particularly to a kind of artificial stones and its preparation process.
Background technique
Although continuous improvement of people's living standards, common Engineered stone products are not able to satisfy the demand in market increasingly,
The especially Advanced Business space such as hotel, hotel, Business Building, administrative Balkh, its main material of Engineered stone products can divide currently on the market
For two major classes: first kind main material adds resin polymerization with aluminium hydrate powder, the disadvantage is that: hardness is low, and scratch-resistant, color be not more single
One, quality is irregular;Second class is mainly to add resin polymerization with quartz sand or powdered whiting, and product has to pass through height
Temperature, high-pressure molding, its major defect is cannot to do three-dimensional contouring, and permeability is poor.
Artificial stone is easily-deformable because its hardness is low, in the process of processing and using, is easy to leave scratch by the scraping of hard object, and
And decorative pattern is single, lines is unable to entire body, and permeability is poor.For this purpose, the present invention proposes a kind of artificial stone and its preparation process.
Summary of the invention
The purpose of the present invention is to solve disadvantage existing in the prior art, and a kind of artificial stone proposed and its system
Standby technique.
To achieve the goals above, present invention employs following technical solutions:
A kind of artificial stone, including following raw material: 28-32 parts of quartz sand, 50-60 parts of aluminium hydrate powder, resin 12-16
Part, 0.7-1.3 parts of auxiliary agent.
Preferably, the auxiliary agent is one of curing agent, mill base and coupling agent, two kinds or three kinds.
Preferably, the auxiliary agent is curing agent, mill base and coupling agent, and the weight ratio of curing agent, mill base and coupling agent is
2:1-5:1.
Preferably, the purity of the aluminium hydroxide is greater than 99%, and the particle size range of aluminium hydroxide is 0.005-0.01mm.
Preferably, including following raw material: 29-31 parts of quartz sand, 53-57 parts of aluminium hydrate powder, resin 13-15
Part, 0.8-1.2 parts of auxiliary agent.
Preferably, including following raw material: 30 parts of quartz sand, 55 parts of aluminium hydrate powder, 14 parts of resin, 1 part of auxiliary agent.
Preferably, the weight ratio of the quartz sand and aluminium hydrate powder is 6:11.
A kind of preparation process of artificial stone, including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 1-3 minutes, while preparing the material of lines,
The aluminium hydrate powder weighed up, quartz sand are poured into automatic stirring companion's machine, then add the resin, curing agent, coupling agent being stirred, into
Row stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stirs 4-6 minutes, the material that then will be obtained
It is divided into two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:0.5-1.5;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 110-130s pumping
Vacuumizing carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 20-30s;Then vibration is carried out again to add
Pressure, vibration pressing time are 180-220s, and vibration frequency twice is 32-80Hz, and control pressure is in -0.10- when vacuumizing
Under 0.08MPa;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, and curing time 45-120min, cured temperature is at 80-110 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 55-65min is cooling, is sent on ingot stripper through automatic assembly line
It is demoulded, carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
Preferably, in the S4, vacuum high-frequency vibrating platen: after cloth completion through automatic assembly line be transported to press it
It is interior, 120s vacuum pumping is carried out, secondary pressurized is carried out again after completing and vacuumizes, the secondary pressurized time is 25s;Then again into
Row vibration pressurization, vibration pressing time are 200s, and vibration frequency twice is 50-60Hz, when vacuumizing control pressure-
Under 0.10-0.03MPa.
Preferably, in the S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding, by automatic
Production line is transmitted to heat cure tower furnace, is heating and curing, curing time 80min, and cured temperature is 95 DEG C.
Compared with prior art, the beneficial effects of the present invention are: passing through molding aluminium hydroxide plate, the lines mould of hollow out
Have and can accomplish lines entire body by plate plus manual filler, aluminium hydroxide is added, the light transmission of plate can be allowed more preferable,
Plate is after vacuum, high pressure and high-frequency vibration, and quartz sand, which is added, can allow the hardness of plate higher, and hydroxide can be improved
The scratch-resistant of aluminium plate, and effectively prevent that easily there is a situation where be broken when quartzite slate is hit;
Aluminium hydroxide plate of the invention improves the density, tensile strength, compression strength of plate, improves the comprehensive of plate
Energy index, extends service life.Preparation process of the invention is simple, wide market, is suitable for industrialized production.This hair
It is bright that the intensity of aluminium hydroxide plate greatly improved by the way that silicon powder is added, it can be made three-dimensional contouring, increase hydroxide aluminium sheet
The application field of material finished product.
Raw material of the present invention are by vacuum, high pressure and high-frequency vibration, high-temperature baking, so possessing the logical of natural marble
Body lines, translucency is good, and hardness is high, on-deformable characteristic.
Detailed description of the invention
Fig. 1 is a kind of flow chart of the preparation process of artificial stone proposed by the present invention.
Fig. 2 is the structural schematic diagram of lines mold in a kind of preparation process of artificial stone proposed by the present invention.
Fig. 3 is the structure that the gap that lines mold leaves is picked up in a kind of preparation process of artificial stone proposed by the present invention
Schematic diagram.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-3, a kind of artificial stone, including following raw material: 28-32 parts of quartz sand, aluminium hydrate powder 50-
60 parts, 12-16 parts of resin, 0.7-1.3 parts of auxiliary agent.
A kind of preparation process of artificial stone, including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 1-3 minutes, while preparing the material of lines,
The aluminium hydrate powder weighed up, quartz sand are poured into automatic stirring companion's machine, then add the resin, curing agent, coupling agent being stirred, into
Row stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stirs 4-6 minutes, the material that then will be obtained
It is divided into two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:0.5-1.5;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 110-130s pumping
Vacuumizing carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 20-30s;Then vibration is carried out again to add
Pressure, vibration pressing time are 180-220s, and vibration frequency twice is 32-80Hz, and control pressure is in -0.10- when vacuumizing
Under 0.08MPa;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, and curing time 45-120min, cured temperature is at 80-110 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 55-65min is cooling, is sent on ingot stripper through automatic assembly line
It is demoulded, carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
Embodiment one
A kind of artificial stone, including following raw material: 28 parts of quartz sand, 50 parts of aluminium hydrate powder, 12 parts of resin, auxiliary agent
0.7 part.
A kind of preparation process of artificial stone, including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 1 minute, while preparing the material of lines, will
Aluminium hydrate powder, the quartz sand weighed up is poured into automatic stirring companion's machine, then adds the resin, curing agent, coupling agent being stirred, and is carried out
It stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stir 4 minutes, then divide obtained material one
It is two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:0.5;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 110s and vacuumizes
Operation carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 20s;Then vibration pressurization is carried out again, and vibration adds
The pressure time is 180s, and vibration frequency twice is 32Hz, and control pressure is -0.10MPa when vacuumizing;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, and curing time 45min, cured temperature is at 80 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 55min is cooling, is sent on ingot stripper through automatic assembly line and carries out
Demoulding carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
Embodiment two
A kind of artificial stone, including following raw material: 30 parts of quartz sand, 55 parts of aluminium hydrate powder, 14 parts of resin, auxiliary agent 1
Part.
A kind of preparation process of artificial stone, including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 2 minutes, while preparing the material of lines, will
Aluminium hydrate powder, the quartz sand weighed up is poured into automatic stirring companion's machine, then adds the resin, curing agent, coupling agent being stirred, and is carried out
It stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stir 5 minutes, then divide obtained material one
It is two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:1;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 120s and vacuumizes
Operation carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 25s;Then vibration pressurization is carried out again, and vibration adds
The pressure time is 200s, and vibration frequency twice is 50-60Hz, and control pressure is at -0.10-0.03MPa when vacuumizing;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, curing time 80min, and cured temperature is 95 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 60min is cooling, is sent on ingot stripper through automatic assembly line and carries out
Demoulding carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
Embodiment three
A kind of artificial stone, including following raw material: 32 parts of quartz sand, 60 parts of aluminium hydrate powder, 16 parts of resin, auxiliary agent
1.3 part.
A kind of preparation process of artificial stone, including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 1-3 minutes, while preparing the material of lines,
The aluminium hydrate powder weighed up, quartz sand are poured into automatic stirring companion's machine, then add the resin, curing agent, coupling agent being stirred, into
Row stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stirs 6 minutes, the material one that then will be obtained
It is divided into two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:1.5;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 130s and vacuumizes
Operation carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 30s;Then vibration pressurization is carried out again, and vibration adds
The pressure time is 220s, and vibration frequency twice is 80Hz, and control pressure is 0.08MPa when vacuumizing;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, and curing time 120min, cured temperature is at 110 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 65min is cooling, is sent on ingot stripper through automatic assembly line and carries out
Demoulding carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
In the present invention, by molding aluminium hydroxide plate, hollow out lines mold and can by plate plus manual filler
To accomplish lines entire body, aluminium hydroxide is added, the light transmission of plate can be allowed more preferable, plate passes through vacuum, high pressure and high frequency
After vibration, and quartz sand, which is added, can allow the hardness of plate higher, the scratch-resistant of aluminium hydroxide plate can be improved, and effectively anti-
Stop when quartzite slate is hit that easily there is a situation where be broken;
Aluminium hydroxide plate of the invention improves the density, tensile strength, compression strength of plate, improves the comprehensive of plate
Energy index, extends service life.Preparation process of the invention is simple, wide market, is suitable for industrialized production.This hair
It is bright that the intensity of aluminium hydroxide plate greatly improved by the way that silicon powder is added, increase the application field of aluminium hydroxide plate finished product.
Raw material of the present invention are by vacuum, high pressure and high-frequency vibration, high-temperature baking, so possessing the logical of natural marble
Body lines, translucency is good, and hardness is high, on-deformable characteristic.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of artificial stone, which is characterized in that including following raw material: 28-32 parts of quartz sand, aluminium hydrate powder 50-
60 parts, 12-16 parts of resin, 0.7-1.3 parts of auxiliary agent.
2. a kind of artificial stone according to claim 1, which is characterized in that the auxiliary agent is curing agent, mill base and coupling
One of agent, two kinds or three kinds.
3. a kind of artificial stone according to claim 2, which is characterized in that the auxiliary agent is curing agent, mill base and coupling
Agent, and the weight ratio of curing agent, mill base and coupling agent is 2:1-5:1.
4. a kind of artificial stone according to claim 1, which is characterized in that the purity of the aluminium hydroxide be greater than 99%, and
The particle size range of aluminium hydroxide is 0.005-0.01mm.
5. a kind of artificial stone according to claim 1, which is characterized in that including following raw material: quartz sand 29-
31 parts, 53-57 parts of aluminium hydrate powder, 13-15 parts of resin, 0.8-1.2 parts of auxiliary agent.
6. a kind of artificial stone according to claim 1, which is characterized in that including following raw material: quartz sand 30
Part, 55 parts of aluminium hydrate powder, 14 parts of resin, 1 part of auxiliary agent.
7. a kind of artificial stone according to claim 1, which is characterized in that the weight of the quartz sand and aluminium hydrate powder
Than for 6:11.
8. a kind of preparation process of artificial stone described in claim 1, which is characterized in that including following preparation step,
Ingredient: S1 carries out ingredient according to above-mentioned parts by weight;
S2, mixing: being mixed in resin and mill base the stirring carried out in dedicated agitator 1-3 minutes, while preparing the material of lines,
The aluminium hydrate powder weighed up, quartz sand are poured into automatic stirring companion's machine, then add the resin, curing agent, coupling agent being stirred, into
Row stirs evenly, then the mill base of lines is poured into transit mixer and is stirred together, stirs 4-6 minutes, the material that then will be obtained
It is divided into two, portion is sheet material, and portion is lines material, and sheet material and the weight of lines material are 3:0.5-1.5;
Cloth: S3 will also be put on the inside of the brown paper of ready flat plate mold bottom one layer of same size of place mat, four side of template
Upper 4 silica gel strips, the height of silica gel strip is higher by 5MM than Die and mould plate, then on mold, then puts down the lines mould of hollow out
Tool;Deployed plate bottom material is manually evenly distributed into mold first, keeps its smooth, mould smooth and then lines
Tool is taken out, then manually deployed lines material, the gap that the mold of filling lines leaves after taking out by hand, institute
Textured gap is filled up, finally carry out it is secondary pave, then cover above and to be padded with a pull spring net after one layer of brown paper;
S4, vacuum high-frequency vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 110-130s pumping
Vacuumizing carries out secondary pressurized after completing again and vacuumizes, and the secondary pressurized time is 20-30s;Then vibration is carried out again to add
Pressure, vibration pressing time are 180-220s, and vibration frequency twice is 32-80Hz, and control pressure is in -0.10- when vacuumizing
Under 0.08MPa;
S5, hot setting sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure by automatic assembly line
Tower furnace, is heating and curing, and curing time 45-120min, cured temperature is at 80-110 DEG C;
Fixed thick polishing: S6 after plate heat cure, after 55-65min is cooling, is sent on ingot stripper through automatic assembly line
It is demoulded, carries out fixed thick polishing operation;
Polishing: S7 after sheet forming polishing treatment, obtains aluminium hydroxide plate;
Trimming: aluminium hydroxide plate in S7 is carried out trimming operation, obtains finished synthetic's stone material by S8;
Packaging: S9 is packed and stored finished synthetic's stone material.
9. the preparation process of artificial stone according to claim 8 a kind of, which is characterized in that in the S4, vacuum high-frequency
Vibrating platen: being transported within press after cloth completion through automatic assembly line, carries out 120s vacuum pumping, after completing again
It carries out secondary pressurized to vacuumize, the secondary pressurized time is 25s;Then vibration pressurization is carried out again, vibration pressing time is 200s, two
Secondary vibration frequency is 50-60Hz, and control pressure is at -0.10-0.03MPa when vacuumizing.
10. the preparation process of artificial stone according to claim 8 a kind of, which is characterized in that in the S5, hot setting
Sizing: the plate after exhausting vacuum pressed vibration moulding is transmitted to heat cure tower furnace by automatic assembly line, heat solid
Change, curing time 80min, cured temperature is 95 DEG C.
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Cited By (2)
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CN111231353A (en) * | 2020-03-05 | 2020-06-05 | 福建磐珉新材有限公司 | Preparation method of artificial quartz synthetic stone plate with texture |
CN111516105A (en) * | 2020-04-29 | 2020-08-11 | 广东传奇岗石有限公司 | Preparation process of 1.5-meter high-square-material artificial marble |
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CN111231353A (en) * | 2020-03-05 | 2020-06-05 | 福建磐珉新材有限公司 | Preparation method of artificial quartz synthetic stone plate with texture |
CN111516105A (en) * | 2020-04-29 | 2020-08-11 | 广东传奇岗石有限公司 | Preparation process of 1.5-meter high-square-material artificial marble |
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