CN109720661B - Intelligent assembling, detecting and packaging system for electric appliance - Google Patents
Intelligent assembling, detecting and packaging system for electric appliance Download PDFInfo
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- CN109720661B CN109720661B CN201811635225.9A CN201811635225A CN109720661B CN 109720661 B CN109720661 B CN 109720661B CN 201811635225 A CN201811635225 A CN 201811635225A CN 109720661 B CN109720661 B CN 109720661B
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Abstract
The invention discloses an intelligent assembling, detecting and packaging system for an electric appliance, which comprises a rack, a material conveying system, a detecting system and a control panel, wherein the material conveying system comprises a roller conveyor, a material baffle plate and a laser ranging sensor, the detecting system comprises an infrared correlation sensor, a measuring grating and a detecting plate, the detecting plate is movably arranged on the surface of a sliding rail at the upper end of the inner wall of a detecting box through a driving wheel, a bar code scanner and a collecting probe are respectively and fixedly arranged on the surface of the detecting plate through arranging mounting holes, and the control panel is fixedly arranged at one end of the upper part of the front side surface of the detecting box. According to the invention, the laser distance measuring sensor is used for accurately sensing the conveying position of the product, the circular detection operation of automatically starting and stopping the roller conveyor and the detection plate is realized under the action of the timing module and the relay module in the control panel, the infrared correlation sensor can accurately sense the information such as the product entering the detection box and the product appearance size package scanned by the measuring grating, the working efficiency is high, and the using effect is good.
Description
Technical Field
The invention relates to the technical field of package detection, in particular to an intelligent assembly detection packaging system for an electric appliance.
Background
The packaging is a general name of containers, materials, auxiliary substances and the like used according to a certain technical method, which protects products in a circulation process, facilitates storage and transportation and promotes sale. The packaging test is used for improving the reliability of the packaging of the goods and making people know whether the packaging of the products can achieve the expected effect. The test comprises a plurality of aspects, and different management mechanisms and regulatory standards are internationally provided for various aspects such as package and transportation test, box body structure, paper, environmental protection (harmful substances and recycling) and the like. The existing assembly and packaging detection operation for the electric appliance is mostly finished by manually holding a detection scanner or visually observing the detection scanner, and because the workload of product assembly and packaging detection is huge, the manual operation has the disadvantages of low working efficiency, high labor intensity, incapability of guaranteeing the detection quality, serious influence on the production benefit and poor use effect.
Disclosure of Invention
The invention aims to provide an intelligent assembling, detecting and packaging system for an electric appliance, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an electrical apparatus intelligence assembly detects packaging system, includes frame, defeated material system, detecting system, control panel, the top surface of frame is through the fixed workstation that is provided with of connecting piece, both ends are fixed respectively around the workstation top surface and are provided with the limiting plate, defeated material system includes roller conveyor, striker plate, laser rangefinder sensor, roller conveyor passes through the horizontal mounting groove activity of seting up in workstation top surface middle part and sets up at the workstation inner wall, the fixed detection case that is provided with in workstation top surface between roller conveyor and the limiting plate, the striker plate passes through the pneumatic rod activity and sets up the top at detection case inner wall bottom one end roller conveyor, laser rangefinder sensor passes through the fixed mounting groove that striker plate side one end was seted up and sets up at striker plate surface middle part, detecting system includes infrared correlation sensor, detecting system, The detection device comprises a measurement grating and a detection plate, wherein the infrared correlation sensor is fixedly arranged on a limiting plate through a mounting seat, one end surface of the stop plate is far away from the limiting plate, the measurement grating is vertically and fixedly arranged on the inner wall of one end of the detection box, an arc-shaped sliding rail is fixedly arranged at the top end of the inner wall of the detection box, the detection plate is movably arranged on the surface of the sliding rail at the upper end of the inner wall of the detection box through a driving wheel, a bar code scanner and a collection probe are fixedly arranged on the surface of the detection plate through arranging a mounting hole respectively, a control panel is fixedly arranged at one end of the upper part of the front side surface of the detection box through a connecting piece, and the control panel is electrically connected with the laser distance measuring sensor, the roller conveyor.
Preferably, a box door is movably arranged at one end of the front side surface of the rack through a rectangular mounting groove, and a plurality of adjustable support legs are movably arranged on the bottom surface of the rack through support rods.
Preferably, the roller conveyor is independently driven by an external servo motor, the driving wheels between the detection plate and the sliding rail are independently controlled by a control panel through a built-in speed reduction motor, and the number of detection plates per shift is at least 5000.
Preferably, the control panel is internally and fixedly provided with a timing module and a relay module, and the pneumatic rod on the side surface of the striker plate is independently controlled by the relay module in the control panel through the controller.
Preferably, control panel's fixed surface is provided with LED touch screen, bee calling organ and four green blue yellow red LED and detects the pilot lamp, the limiting plate adopts welding process integration to become a whole with workstation top surface, and the real-time monitoring rate through bee calling organ, detection pilot lamp and manual monitoring reaches 95% at least.
Compared with the prior art, the invention has the beneficial effects that: the conveying system comprises a roller conveyor, a material baffle plate and a laser ranging sensor, wherein the conveying position of a product is accurately sensed through the laser ranging sensor, the cyclic detection operation of automatically starting and stopping the roller conveyor and a detection plate is realized under the action of a timing module and a relay module in a control panel, the reliability of feeding control and the detection quality are ensured, the detection system comprises an infrared correlation sensor, a measurement grating and a detection plate, the infrared correlation sensor can accurately sense the product entering a detection box and scan the information such as the appearance size package of the product through the measurement grating, the ensured precise detection is completed through a bar code scanner, a collection probe and the like on the surface of the detection plate, the reliability of the product package detection is ensured while the working efficiency is effectively improved, and the using effect is good.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the present invention.
FIG. 3 is a control flow chart of the present invention.
FIG. 4 is a control flow diagram of the control panel of the present invention.
In the figure: the system comprises a machine frame 1, a control panel 2, a workbench 3, a limiting plate 4, a roller conveyor 5, a material blocking plate 6, a laser ranging sensor 7, a detection box 8, an infrared correlation sensor 9, a measurement grating 10, a detection plate 11, a slide rail 12, a bar code scanner 13, a collection probe 14, a box door 15, an adjustable supporting leg 16, a timing module 17, a relay module 18, an LED touch screen 19, a buzzer 20 and a detection indicator lamp 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, in the embodiment of the invention, an intelligent assembling, detecting and packaging system for electric appliances comprises a frame 1, a material conveying system, a detecting system and a control panel 2, wherein a workbench 3 is fixedly arranged on the top surface of the frame 1 through a connecting piece, limiting plates 4 are respectively fixedly arranged on the front end and the rear end of the top surface of the workbench 3, the material conveying system comprises a roller conveyor 5, a material baffle plate 6 and a laser ranging sensor 7, the roller conveyor 5 is movably arranged on the inner wall of the workbench 3 through a mounting groove transversely formed in the middle of the top surface of the workbench 3, a detecting box 8 is fixedly arranged on the top surface of the workbench 3 between the roller conveyor 5 and the limiting plates 4, the material baffle plate 6 is movably arranged on the upper side of the roller conveyor 5 at one end of the bottom of the inner wall of the detecting box 8 through a pneumatic rod, the laser ranging sensor 7 is fixedly arranged in the, the detection system comprises an infrared correlation sensor 9, a measurement grating 10 and a detection plate 11, wherein the infrared correlation sensor 9 is fixedly arranged on the surface of one end of the limiting plate 4 far away from the striker plate 6 through a mounting seat, the measurement grating 10 is vertically and fixedly arranged on the inner wall of one end of the detection box 8 close to the infrared correlation sensor 9, one end of the top of the inner wall of the detection box 8 is fixedly provided with a circular arc-shaped slide rail 12, the detection plate 11 is movably arranged on the surface of the slide rail 12 at the upper end of the inner wall of the detection box 8 through a driving wheel, the surface of the detection plate 11 is respectively and fixedly provided with a bar code scanner 13 and an acquisition probe 14 through arranging mounting holes, the control panel, the control panel 2 is respectively and electrically connected with the laser ranging sensor 7, the roller conveyor 5, the infrared correlation sensor 9, the measurement grating 10, the bar code scanner 13 and the acquisition probe 14 through the internal controller; a box door 15 is movably arranged at one end of the front side surface of the rack 1 through the rectangular mounting groove, and a plurality of adjustable support legs 16 are movably arranged on the bottom surface of the rack 1 through support rods, so that the practicability is enhanced; the roller conveyor 5 is independently driven by an external servo motor, the driving wheel between the detection plate 11 and the sliding rail 12 is independently controlled by the control panel 2 through a built-in speed reducing motor, the detection number of the detection plate 11 per shift is at least 5000, the time of time change is at most 30 minutes, and the detection plate 11 is suitable for at least 5 product detection types; a timing module 17 and a relay module 18 are fixedly arranged in the control panel 2, and a pneumatic rod on the side surface of the striker plate 6 is independently controlled by the relay module 18 in the control panel 2 through a controller, so that the material conveying speed is improved, and the detection reliability is ensured; the surface of the control panel 2 is fixedly provided with an LED touch screen 19, a buzzer 20 and four green-blue-yellow-red LED detection indicator lamps 21, the limiting plate 4 and the top surface of the workbench 3 are integrated into a whole by adopting a welding process, and the real-time monitoring rate through the buzzer 20, the detection indicator lamps 21 and manual monitoring at least reaches 95%.
The working principle of the invention is as follows: when the device is used, packaged products to be assembled are sequentially placed on the surface of one end of a roller conveyor 5, the control panel 2 sets operation parameters according to detection requirements and starts the device, the roller conveyor 5 rotates to drive the products to move into a detection box 8, an infrared correlation sensor 9 accurately senses that the products enter the detection box 8 and scans information such as appearance size packages of the products through a measurement grating 10, the products are continuously conveyed forwards until a detection distance is set by a laser ranging sensor 7, a timing module 17 in the control panel 2 starts at the same time, a controller in the control panel 2 regulates the roller conveyor 5 to stop operating and opens a baffle plate 6, a detection plate 11 makes circular arc motion on the surface of a sliding rail 12 through a driving wheel to acquire packaging information through a bar code scanner 13 and an acquisition probe 14, an electric module 18 starts the baffle plate 6 to open after timing is completed, the roller conveyor 5 continuously operates to convey the detected products away from the detection box 8, automatic accuse material, detection, guarantee the reliability that product package detected when effectively improving work efficiency, excellent in use effect.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (1)
1. An intelligent assembling, detecting and packaging system for electric appliances comprises a rack (1), a material conveying system, a detecting system and a control panel (2), and is characterized in that a workbench (3) is fixedly arranged on the top surface of the rack (1) through a connecting piece, limiting plates (4) are respectively fixedly arranged at the front end and the rear end of the top surface of the workbench (3), the material conveying system comprises a roller conveyor (5), a material baffle plate (6) and a laser ranging sensor (7), the roller conveyor (5) is movably arranged on the inner wall of the workbench (3) through a mounting groove transversely formed in the middle of the top surface of the workbench (3), a detecting box (8) is fixedly arranged on the top surface of the workbench (3) between the roller conveyor (5) and the limiting plate (4), the material baffle plate (6) is movably arranged above the roller conveyor (5) at one end of the bottom of the inner wall of the detecting box (8) through a pneumatic rod, laser rangefinder sensor (7) are fixed to be set up at striker plate (6) surface middle part through the mounting groove that striker plate (6) side one end was seted up, detecting system includes infrared correlation sensor (9), measurement grating (10), pick-up plate (11), infrared correlation sensor (9) are fixed to be set up at limiting plate (4) through the mount pad and are kept away from striker plate (6) one end surface, measurement grating (10) are vertical fixed to be set up and are close to infrared correlation sensor (9) one end inner wall in detection case (8), fixed arc slide rail (12) that are provided with in detection case (8) inner wall top one end, pick-up plate (11) set up the surface at detection case (8) inner wall upper end slide rail (12) through the drive wheel activity, the surface of pick-up plate (11) is fixed respectively to be provided with bar code scanner (13) through seting up the mounting hole, The control panel (2) is fixedly arranged at one end of the upper part of the front side surface of the detection box (8) through a connecting piece, and the control panel (2) is respectively and electrically connected with the laser ranging sensor (7), the roller conveyor (5), the infrared correlation sensor (9), the measurement grating (10), the bar code scanner (13) and the acquisition probe (14) through an internal controller;
a box door (15) is movably arranged at one end of the front side surface of the rack (1) through a rectangular mounting groove, and a plurality of adjustable support legs (16) are movably arranged on the bottom surface of the rack (1) through support rods; the roller conveyor (5) is independently driven by an external servo motor, and a driving wheel between the detection plate (11) and the sliding rail (12) is independently controlled by the control panel (2) through a built-in speed reduction motor; a timing module (17) and a relay module (18) are fixedly arranged in the control panel (2), and a pneumatic rod on the side surface of the striker plate (6) is independently controlled by the relay module (18) in the control panel (2) through a controller; the surface fixing of control panel (2) is provided with LED touch screen (19), bee calling organ (20) and four green blue yellow red LED and detects pilot lamp (21), limiting plate (4) adopt welding process integration into a whole with workstation (3) top surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811635225.9A CN109720661B (en) | 2018-12-29 | 2018-12-29 | Intelligent assembling, detecting and packaging system for electric appliance |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811635225.9A CN109720661B (en) | 2018-12-29 | 2018-12-29 | Intelligent assembling, detecting and packaging system for electric appliance |
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| Publication Number | Publication Date |
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| CN109720661A CN109720661A (en) | 2019-05-07 |
| CN109720661B true CN109720661B (en) | 2021-01-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811635225.9A Active CN109720661B (en) | 2018-12-29 | 2018-12-29 | Intelligent assembling, detecting and packaging system for electric appliance |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112985765A (en) * | 2021-02-05 | 2021-06-18 | 南京创维平面显示科技有限公司 | Display assembly line and assembly and warehousing method based on same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2682381Y (en) * | 2004-02-16 | 2005-03-02 | 洪雄善 | Product appearance size automatically scanning and detecting machine |
| CN203497246U (en) * | 2013-07-08 | 2014-03-26 | 马夸特开关(上海)有限公司 | Finished product package inspection system |
| CN205139930U (en) * | 2015-11-18 | 2016-04-06 | 付杰 | Scanning device for electronic commerce |
| CN206757665U (en) * | 2017-04-11 | 2017-12-15 | 资兴市山水天然食品有限公司 | A kind of food on-line measuring device |
| CN107421452B (en) * | 2017-08-28 | 2023-04-07 | 苏州康鸿智能装备股份有限公司 | High-precision rotation detection shaping mechanism |
| CN207516266U (en) * | 2017-11-17 | 2018-06-19 | 广西我的科技有限公司 | A kind of two-sided detection of board surface defect and screening plant |
| CN108584281A (en) * | 2018-05-17 | 2018-09-28 | 湖州振硕自动化科技有限公司 | A kind of corrugated case packaging conveying position restrainer |
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