CN109709417A - A kind of scale discrete network terminations test equipment - Google Patents
A kind of scale discrete network terminations test equipment Download PDFInfo
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- CN109709417A CN109709417A CN201811522468.1A CN201811522468A CN109709417A CN 109709417 A CN109709417 A CN 109709417A CN 201811522468 A CN201811522468 A CN 201811522468A CN 109709417 A CN109709417 A CN 109709417A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The invention discloses a kind of scale discrete network terminations test equipments, belong to production field of automation technology.Scale discrete network terminations test equipment of the invention lifts layer and lower layer's thimble layout layer, interlayer guide rail and clamp-type Wrench including workbench fixed part and the upper layer thimble being set in workbench fixed part layout layer, middle layer；The workbench fixed part is made of bottom plate and the support fixed structure being connected with bottom plate；The upper layer thimble layout layer opposite on interlayer guide rail can slide secured adjusted interlayer spacing；The upper layer thimble layout layer is rigidly connected by rigid connector and clamp-type Wrench；Layer is lifted in the middle layer opposite on interlayer guide rail to slide secured adjusted interlayer spacing.Test equipment of the invention adapts to the production and power up test step of most network terminal class products, reduces frock making cost and tooling developer, while can guarantee that disassembly is quickly integrated with product shortens the tooling set-up time.
Description
Technical field
The invention belongs to production field of automation technology, in particular to a kind of scale discrete network terminations test is set
It is standby.
Background technique
The traditional mode of production process of network terminal class product is that research and development side is in advance by product shape, position of source, contact form
Etc. detail specifications and and meet the minimal tolerance product sample of production standard and submit frock making department；Frock making department according to
Template design, manufacture meet the jig of the template, jig are sent to product manufacturing workshop by jig production division after completing
Process flow is arranged according to jig feature and products characteristics in (being sometimes strange land), producing line；Worker is trained according to process flow
Instruction；Finally realize Production line.Existing scheme order Emergency time be easy to happen it is a large amount of wait waste and Quality-Technology person and
General work matches specific unbalance.
The foundry of network terminal class product is limited to customer requirement, and products characteristics are that order is more, and model is more, order
Small, single batch is few.In order to accelerate to produce, production efficiency is improved, needs to produce jig for product customization, is convenient for production group
Fill or connect various wire rod power up tests.After the product of a model completes production, the customization jig is due to power supply, net
Mouthful, the product of the position of switch, USB and another model it is inconsistent, need to develop the completely new tool fixture of customization.Due to current
Network terminal class product function is similar, and each leading appearance of brand is personalized, and flexible and changeable small lot order is further
Increase production tooling customization cost.Every kind of model network terminal class product requires different toolings, and product discontinuance is scrapped,
A large amount of toolings are caused to waste, frock making cost of labor, material cost are high.
Summary of the invention
It is an object of the invention to overcome above-mentioned shortcoming and deficiency existing in the prior art, it is discrete to provide a kind of scale
Network terminal test equipment.The test equipment, the production and power up test for adapting to most network terminal class products walk
Suddenly, frock making cost and tooling developer are reduced, while can guarantee that quickly integrating disassembly with product shortens tooling installation
Time.
The purpose of the invention is achieved by the following technical solution: a kind of scale discrete network terminations test equipment, including
Workbench fixed part and the upper layer thimble being set in workbench fixed part layout layer, middle layer lift layer and lower layer's thimble cloth
Office's layer, interlayer guide rail and clamp-type Wrench；The workbench fixed part is by bottom plate and the support fixed knot being connected with bottom plate
Structure composition；The upper layer thimble layout layer can fix relatively on interlayer guide rail by sliding, adjusts upper layer thimble layout layer in
Layer lifts the interlayer spacing of layer；The upper layer thimble layout layer is rigidly connected by rigid connector and clamp-type Wrench；It is described
Middle layer lift layer and opposite sliding can be fixed on interlayer guide rail, adjust that layer and upper layer thimble layout layer are lifted in middle layer and lower layer pushes up
The interlayer spacing of needle layout layer；Lower layer's thimble layout layer is set on bottom plate.
The upper layer thimble layout layer includes upper layer thimble base rail and is set on the thimble base rail of upper layer
Multiple upper layer thimble pedestals；Upper layer thimble guide rail, the upper layer thimble guide rail are provided in the upper layer thimble pedestal
It is inside provided with moveable upper layer thimble, the upper layer thimble is connect by connection wire with upper layer connector, and the upper layer connects
Device is connect to be set on support fixed structure.
The upper layer thimble pedestal is connect by the first fastener with upper layer thimble base rail；First fastening
Device be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
The upper layer thimble base rail is slidably connected with support fixed structure by interlayer guide rail.
The connection wire is one of radio frequency line, power supply line.
It includes that middle layer lifts main structure body and is set to middle layer and lifts main structure body side that layer is lifted in the middle layer
Lift regulating mechanism；It is described lift adjustment structure include adaptable fixture, the fastener adjusting rod being connect with adaptable fixture and
Fastener adjusting rod is fixed on middle layer and lifts the second fastener on main structure body.
As preferred embodiment, it is that PCBA lifts main structure body that main structure body is lifted in the middle layer.
As preferred embodiment, described pair of regulating mechanism of lifting is two, is respectively arranged at middle layer and lifts structure
The two sides of main body.
Second fastener be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
Lower layer's thimble layout layer includes lower layer's thimble base rail and is set on lower layer's thimble base rail
Multiple lower layer's thimble pedestals；Lower layer's thimble guide rail, lower layer's thimble guide rail are provided in lower layer's thimble pedestal
Inside it is provided with moveable lower layer's thimble, lower layer's thimble is connect by connection wire with lower layer connector, the company, lower layer
Device is connect to be set on support fixed structure；
Lower layer's thimble pedestal is connect by third fastener with lower layer thimble base rail, and the third fastens
Device be with locking mechanism ball-screw or can one of self-locking worm gear worm screw；
Lower layer's thimble base rail is fixedly connected with bottom plate.
The connection wire is one of radio frequency line, power supply line.
The network terminal of the present invention is gateway, any products in XDSL, PON, VOIP, POE or AP.
Scale discrete network terminations test equipment in the present invention is divided into workbench fixed part and three layers of moving parts layer,
Three layers of moving parts layer are respectively upper layer thimble layout layer, layer is lifted in middle layer and lower layer's thimble is laid out layer；Wherein workbench is fixed
Portion can provide structural support for three layers of moving parts layer, three layers of moving parts respectively correspond the two sides the AB power supply of PCBA, data,
The test of radio frequency thimble and lateral register.
Equipment is fixed on station by the workbench fixed part, relatively not easily shifted, the various cables on component, compression
The interfaces such as air supply, data and electric power input output are directly connected with the test equipment of the station and computer, and should
Fixed part is main support of the present invention, load-carrying members；To adapt to special-shaped product, the present invention has interlayer guide rail to adjust three layers of moving portion
Positional distance between part layer, while passing through upper layer thimble base rail and upper layer thimble guide rail etc. that upper layer thimble is laid out on layer
Regulating mechanism, middle layer lift on layer lift regulating mechanism and lower layer's thimble layout layer on lower layer's thimble base rail
The thimble distance in component layer is carried out with the regulating mechanism of lower layer thimble guide rail etc. to adjust；Wherein, in workbench fixed part frame
Accommodation space minimum dimension is more than or equal to maximum product size, to ensure to have the DUT of the various brand and models of enough spaces,
With relatively fixed constant in-profile；Fixed part firmware and moving parts can pass through the ball wire with locking mechanism
Thick stick or can self-locking worm gear worm screw drive moving parts to be smoothly connected, join domain include mechanical bond and thimble, data, electric power,
Compressed-air power is connected with button, key, mechanical switch, soft-touch control etc. and transmission parts.
Test equipment of the invention is applied to the scheduling and planning process of production are as follows: the frock making department batch production present invention
Test equipment tool fixture, this tool fixture is largely stored in it is each at produce workshop；Sample is said by research and development or client before production
Plate is sent to workshop, and the general work in workshop adjusts the test equipment in the appropriate present invention according to template；Simultaneously since test is set
Standby consistent, producing line only needs that process flow is arranged according to products characteristics, introduces automation equipment and operates to jig；Production line.It should
The duplication of labour in scheme solution amplification quantity technology post, transfers to general work for the duplication of labour existing for generality, and due to a large amount of
Using identical jig, cheap automation equipment is easy to use to substitute part post manual operation.
The present invention has the following advantages and effects with respect to the prior art:
1. network terminal product production field, it is limited by that order is more, batch is small, the puzzlement more than model and nothing always over several years
Method large-scale promotion automated production equipment causes product labour intensive production efficiency and quality control to be affected, and passes through this
It is complete that invention surveys process under the premise of increasing the test equipment of one " to the additional Mobile tool of product ", by PCBA half-finished product plate
Portion is converted to automated production, so as to save a large amount of manpower and material resources；It is promoted in production plant, every producing line increases by one
After station, the manpower of six testing stations is averagely reduced, it is that 4000 yuan of * 2=4*10K of (6-1) people * are first that manpower, which saves cost, i.e., one
Producing line saves 40,000 yuan of human cost, and full company, which promotes whole year, can get millions of cost manpowers and cut down；It is brought for company huge
Big economic benefit.
2. network terminal test equipment of the invention can be suitble to the network terminal product of all kinds type, comprising gateway,
Any products in the products such as XDSL, PON, VOIP, POE, AP.
3. test equipment of the invention adapts to the production and power up test step of most network terminal class products, subtracts
Few frock making cost and tooling developer, while can guarantee that disassembly is quickly integrated with product shortens the tooling set-up time.
A variety of different size PCBA products are tested at one station, this measure can also effectively push it is original due to caused by more than order ting model from
Dynamic metaplasia produces the stagnation of application.The existing movable position of Multifunctional jig is adjusted, and is transferred in low technical labour group, is whole
A manufacturing sector, company promotes automation reduction manpower and makes great promotion.
Detailed description of the invention
Fig. 1 is the side structure schematic diagram of the scale discrete network terminations test equipment of the embodiment of the present invention 1；
Fig. 2 is that the upper layer thimble of the scale discrete network terminations test equipment of the embodiment of the present invention 1 is laid out the structure of layer
Schematic diagram；
Fig. 3 is that the structural representation of layer is lifted in the middle layer of the scale discrete network terminations test equipment of the embodiment of the present invention 1
Figure；
Fig. 4 is that lower layer's thimble of the scale discrete network terminations test equipment of the embodiment of the present invention 1 is laid out the structure of layer
Schematic diagram.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Embodiment 1
As shown in Figure 1, the present invention provides a kind of scale discrete network terminations test equipment, including workbench fixed part
1 and the upper layer thimble layout layer 2, the middle layer that are set in workbench fixed part lift layer 3 and lower layer's thimble layout layer 4, interlayer
Guide rail 5 and clamp-type Wrench 6；The workbench fixed part 1 is by bottom plate 11 and the support fixed structure being connected with bottom plate 11
12 compositions；The upper layer thimble layout layer 2 can be fixed in opposite sliding on interlayer guide rail 5, adjust upper layer thimble and be laid out 2 He of layer
Lift the interlayer spacing of layer 3 in middle layer；The upper layer thimble layout layer 2 is connected by rigid connector 7 and 6 rigidity of clamp-type Wrench
It connects；The middle layer is lifted layer 3 and opposite sliding can be fixed on interlayer guide rail 5, and layer 3 is lifted in adjusting middle layer and upper layer thimble is laid out
The interlayer spacing of layer 2 and lower layer's thimble layout layer 4；Lower layer's thimble layout layer 4 is set on bottom plate 11.
As shown in Fig. 2, the upper layer thimble layout layer 2 includes upper layer thimble base rail 21 and is set to upper layer
Multiple upper layer thimble pedestals 22 on thimble base rail 21；Upper layer thimble guide rail is provided in the upper layer thimble pedestal 22
23, moveable upper layer thimble 24 is provided in the upper layer thimble guide rail 23, and the upper layer thimble 24 passes through connection wire
25 connect with upper layer connector 26, and the upper layer connector 26 is set on support fixed structure 12；
The upper layer thimble pedestal 22 is connect by the first fastener 27 with upper layer thimble base rail 21；Described
One fastener 27 be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
The upper layer thimble base rail 21 is slidably connected with support fixed structure 12 by interlayer guide rail 5.
The connection wire 25 is one of radio frequency line, power supply line.
As shown in figure 3, it includes that middle layer lifts main structure body 31 and is set to middle layer and lifts that layer 3 is lifted in the middle layer
Lift regulating mechanism 32 in 31 side of main structure body；The adjustment structure 32 of lifting includes adaptable fixture 321 and adaptable fixture
The fastener adjusting rods 322 of 321 connections and by fastener adjusting rod 322 be fixed on middle layer lift on main structure body 31 the
Two fasteners 323.
It is that PCBA lifts main structure body that main structure body 31 is lifted in the middle layer.
Described pair of regulating mechanism 32 of lifting is two, is respectively arranged at the two sides that main structure body 31 is lifted in middle layer.
Second fastener 323 be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
As shown in figure 4, lower layer's thimble layout layer 4 includes lower layer's thimble base rail 41 and is set to lower layer
Multiple lower layer's thimble pedestals 42 on thimble base rail 41；Lower layer's thimble guide rail is provided in lower layer's thimble pedestal 42
43, moveable lower layer's thimble 44 is provided in lower layer's thimble guide rail 43, and lower layer's thimble 44 passes through connection wire
25 connect with lower layer connector 45, and lower layer's connector 45 is set on support fixed structure 12；
Lower layer's thimble pedestal 42 is connect by third fastener 46 with lower layer thimble base rail 41, and described the
Three fasteners 46 be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
Lower layer's thimble base rail 41 is fixedly connected with bottom plate 11.
The connection wire 25 is one of radio frequency line, power supply line.
The network terminal of the present invention is gateway, any products in XDSL, PON, VOIP, POE or AP.
Scale discrete network terminations test equipment in the present invention is divided into workbench fixed part and three layers of moving parts layer,
Three layers of moving parts layer are respectively upper layer thimble layout layer 2, layer 3 is lifted in middle layer and lower layer's thimble is laid out layer 4；Wherein workbench is solid
Structural support can be provided for three layers of moving parts layer by determining portion, and three layers of moving parts respectively correspond the two sides AB power supply, the number of PCBA
According to the test of, radio frequency thimble and lateral register.
Equipment is fixed on station by the workbench fixed part 1, relatively not easily shifted, the various cables on component, pressure
The interfaces such as contracting air supply, data and electric power input output are directly connected with the test equipment of the station and computer, and
The fixed part is main support of the present invention, load-carrying members；To adapt to special-shaped product, the present invention has interlayer guide rail to adjust three layers of movement
Positional distance between component layer, while the upper layer thimble base rail 21 and upper layer thimble on layer 2 are laid out by upper layer thimble
The regulating mechanism of guide rail 23 etc., middle layer lift the lower layer lifted on regulating mechanism 32 and lower layer's thimble layout layer 4 on layer 3
The regulating mechanism of thimble base rail 41 and lower layer's thimble guide rail 43 etc. carries out the thimble distance in component layer and adjusts；Wherein, work
Make accommodation space minimum dimension in platform fixed part frame and be more than or equal to maximum product size, to ensure to have enough spaces each
The DUT of kind brand and model, has relatively fixed constant in-profile；Fixed part firmware can be by having with moving parts
The ball-screw of locking mechanism or can self-locking worm gear worm screw drive moving parts to be smoothly connected, join domain include mechanical bond with
Thimble, data, electric power, compressed-air power are connected with button, key, mechanical switch, soft-touch control etc. and transmission parts.
Test equipment of the invention is applied to the scheduling and planning process of production are as follows: the frock making department batch production present invention
Test equipment tool fixture, this tool fixture is largely stored in it is each at produce workshop；Sample is said by research and development or client before production
Plate is sent to workshop, and the general work in workshop adjusts the test equipment in the appropriate present invention according to template；Simultaneously since test is set
Standby consistent, producing line only needs that process flow is arranged according to products characteristics, introduces automation equipment and operates to jig；Production line.It should
The duplication of labour in scheme solution amplification quantity technology post, transfers to general work for the duplication of labour existing for generality, and due to a large amount of
Using identical jig, cheap automation equipment is easy to use to substitute part post manual operation.
The present invention has the following advantages and effects with respect to the prior art:
Network terminal product production field, be limited by always over several years order is more, the puzzlement more than the small, model of batch and can not
Large-scale promotion automated production equipment causes product labour intensive production efficiency and quality control to be affected, by this hair
It is bright under the premise of increasing the test equipment of one " to the additional Mobile tool of product ", it is whole that PCBA half-finished product plate is surveyed into process
Automated production is converted to, so as to save a large amount of manpower and material resources；It is promoted in production plant, every producing line increases a work
Behind position, the manpower of six testing stations is averagely reduced, it is that 4000 yuan of * 2=4*10K of (6-1) people * are first that manpower, which saves cost, i.e., one
Producing line saves 40,000 yuan of human cost, and full company's popularization whole year can get millions of cost manpowers and cut down；It is brought for company huge
Economic benefit.
Network terminal test equipment of the invention can be suitble to the network terminal product of all kinds type, comprising gateway,
One of products such as XDSL, PON, VOIP, POE, AP.
Test equipment of the invention adapts to the production and power up test step of most network terminal class products, reduces
Frock making cost and tooling developer, while can guarantee that disassembly is quickly integrated with product shortens the tooling set-up time.One
It stands and tests a variety of different size PCBA products, this measure can also effectively push original since order ting model is how caused automatic
The stagnation of metaplasia production application.Original jig manufacture test step is transferred in low technical labour group, is entire company
Manufacturing sector promotes automation reduction manpower and makes great promotion.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (10)
1. a kind of scale discrete network terminations test equipment, it is characterised in that: including workbench fixed part and be set to work
Make the upper layer thimble layout layer in platform fixed part, layer and lower layer's thimble layout layer, interlayer guide rail and clamp-type Wrench are lifted in middle layer；Institute
The workbench fixed part stated is made of bottom plate and the support fixed structure being connected with bottom plate；The upper layer thimble layout
Layer can be fixed in opposite sliding on interlayer guide rail, adjust upper layer thimble layout layer and the interlayer spacing of layer is lifted in middle layer；Described
Upper layer thimble is laid out layer and is rigidly connected by rigid connector and clamp-type Wrench；Layer is lifted in the middle layer can be on interlayer guide rail
Opposite sliding is fixed, and the interlayer spacing that layer and upper layer thimble layout layer and lower layer's thimble layout layer are lifted in middle layer is adjusted；Described
Lower layer's thimble layout layer is set on bottom plate.
2. scale discrete network terminations test equipment according to claim 1, it is characterised in that: the upper layer thimble
It is laid out multiple upper layer thimble pedestals that layer includes upper layer thimble base rail and is set on the thimble base rail of upper layer；Institute
It is provided with upper layer thimble guide rail in the upper layer thimble pedestal stated, moveable upper layer top is provided in the upper layer thimble guide rail
Needle, the upper layer thimble are connect by connection wire with upper layer connector, and the upper layer connector is set to support fixed structure
On.
3. scale discrete network terminations test equipment according to claim 2, it is characterised in that: the upper layer thimble
Pedestal is connect by the first fastener with upper layer thimble base rail；First fastener is the ball wire of with locking mechanism
Thick stick can one of self-locking worm gear worm screw.
4. scale discrete network terminations test equipment according to claim 2, it is characterised in that: the upper layer thimble
Base rail is slidably connected with support fixed structure by interlayer guide rail.
5. scale discrete network terminations test equipment according to claim 2, it is characterised in that: the connection wire
For one of radio frequency line, power supply line.
6. scale discrete network terminations test equipment according to claim 1, it is characterised in that: lift in the middle layer
Layer includes that main structure body is lifted and be set to that middle layer lifts main structure body side lifts regulating mechanism in middle layer；The support
Adjustment structure is lifted to include adaptable fixture, the fastener adjusting rod connecting with adaptable fixture and be fixed on fastener adjusting rod
Lift the second fastener on main structure body in middle layer.
7. scale discrete network terminations test equipment according to claim 6, it is characterised in that: described pair is lifted tune
Saving mechanism is two, is respectively arranged at the two sides that main structure body is lifted in middle layer.
8. scale discrete network terminations test equipment according to claim 6, it is characterised in that: second fastening
Device be with locking mechanism ball-screw or can one of self-locking worm gear worm screw.
9. scale discrete network terminations test equipment according to claim 1, it is characterised in that: lower layer's thimble
It is laid out multiple lower layer's thimble pedestals that layer includes lower layer's thimble base rail and is set on lower layer's thimble base rail；Institute
It is provided with lower layer's thimble guide rail in the lower layer's thimble pedestal stated, moveable lower layer top is provided in lower layer's thimble guide rail
Needle, lower layer's thimble are connect by connection wire with lower layer connector, and lower layer's connector is set to support fixed structure
On.
10. scale discrete network terminations test equipment according to claim 9, it is characterised in that: the lower layer top
Needle pedestal is connect by third fastener with lower layer thimble base rail, the third fastener for locking mechanism ball
Lead screw can one of self-locking worm gear worm screw；
Lower layer's thimble base rail is fixedly connected with bottom plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811522468.1A CN109709417B (en) | 2018-12-13 | 2018-12-13 | Large-scale discrete network terminal test equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811522468.1A CN109709417B (en) | 2018-12-13 | 2018-12-13 | Large-scale discrete network terminal test equipment |
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| CN109709417A true CN109709417A (en) | 2019-05-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780241A (en) * | 2019-12-17 | 2020-02-11 | 厦门宏泰智能制造有限公司 | Automatic testing machine and automatic testing method for network terminal |
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| CN107328965A (en) * | 2017-08-09 | 2017-11-07 | 宝鸡市泰得工贸有限公司 | Interval adjusting device for detection probe |
| CN207488447U (en) * | 2017-11-15 | 2018-06-12 | 郑州云海信息技术有限公司 | A kind of guide tracked pcb board card loss test jig |
| CN207408551U (en) * | 2017-11-20 | 2018-05-25 | 北京智芯微电子科技有限公司 | The detecting tool of PCBA board |
| CN208224442U (en) * | 2018-05-29 | 2018-12-11 | 厦门立林科技有限公司 | Visual extension set PCBA intelligent measurement machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110780241A (en) * | 2019-12-17 | 2020-02-11 | 厦门宏泰智能制造有限公司 | Automatic testing machine and automatic testing method for network terminal |
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