CN109709387A - A kind of high-power wireless charging measurement mechanism - Google Patents

A kind of high-power wireless charging measurement mechanism Download PDF

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Publication number
CN109709387A
CN109709387A CN201811623357.XA CN201811623357A CN109709387A CN 109709387 A CN109709387 A CN 109709387A CN 201811623357 A CN201811623357 A CN 201811623357A CN 109709387 A CN109709387 A CN 109709387A
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China
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wireless charging
power wireless
slide assemblies
charging measurement
axis slide
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CN201811623357.XA
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CN109709387B (en
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朱玉玉
范峻
金洪锡
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Southwest University of Science and Technology
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Southwest University of Science and Technology
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Abstract

The present invention provides a kind of high-power wireless charging measurement mechanism, the universal turret overturn including transmission coil system, the receiving coil system being arranged on automobile, the independent rotating platform of driving transmission coil system rotation and driving transmission coil system.The present invention realizes during simulation actual wireless charging the two various states to coil, while the degree of automation of test can be improved, promotes testing efficiency, charges for electric car high-power wireless and provide solution.

Description

A kind of high-power wireless charging measurement mechanism
Technical field
The present invention relates to wireless charging fields, in particular to a kind of high-power wireless charging measurement mechanism.
Background technique
With popularizing for electric vehicle, the facility of Vehicular charging is more and more, and automobile wireless charges due to its convenience Concern increasingly by product each side.Since the factors such as vehicle parking lead to the transmitting coil resting on the ground and are located at automobile On receiving coil physical location be difficult in design it is best to positive status, thus can be to the property of wireless charging system Energy, efficiency etc. adversely affect.How such case is evaluated, it is necessary to specifically be tested wireless charging system.Vehicle Charging when receiving coil and transmitting electric coil between change in location mainly have vertical range variation, horizontal direction front and back Or left and right directions offset, the deflection of vehicle body axis, body sway, the service conditions such as physical location variation how are simulated in testing to be come The performance of evaluation charging system just proposes requirement to the design of test device.
Meanwhile for high-power wireless charging measurement, the safety of its test equipment and test method, reliability are proposed More strict requirements.The test of traditional wireless charging, phase between transmission coil system 600 and receiving coil system 700 The adjustment of distance between adjustment and two coils to offset, two coils the relative positional relationships such as global displacement change Operation, which depends on, to be accomplished manually, since the occupied area of transmission coil system 600 and receiving coil system 700 is not small, Er Qiechong It measures larger, therefore operates more complicated trouble, and degree of regulation is difficult to ensure, test and comparison trouble.
Currently, existing high-power wireless charging measurement mechanism such as Publication No. CN106597084A, publication date are On 04 26th, 2017 Chinese invention patent application documents, the document are related to a kind of test of wireless charging system for electric automobile System, comprising: control measuring system receives system, emission system and mechanical platform, and mechanical platform is equipped with the transmitting to match Coil system 600 and receiving coil system 700, structure connection between mechanical platform cannot completely simulating vehicle charging when Change in location between receiving coil and transmitting electric coil mainly has vertical range variation, the deflection of vehicle body axis, body sway Practical charging situation.
Summary of the invention
The present invention provides a kind of high-power wireless charging measurement mechanisms, are able to solve reception line when simulating vehicle charging The change in location enclosed between transmitting electric coil mainly has vertical range variation, the deflection of vehicle body axis, body sway actually to fill Electric situation, realize simulation actual wireless charging during two to coil various states, while test the degree of automation Height improves testing efficiency, provides solution for the charging industry application of electric car high-power wireless.
To realize the above-mentioned technical purpose, using following technical scheme:
A kind of high-power wireless charging measurement mechanism, including transmission coil system and the receiving coil system being arranged on automobile; It is characterized in that, further including drive the independent rotating platform of transmission coil system rotation and driving transmission coil system to overturn ten thousand To platform.
Further, high-power wireless charging measurement mechanism further includes driving transmission coil system respectively along X axis Or the X axis slide assemblies and Y-axis slide assemblies of Y-axis sliding.
Further, the Y-axis slide assemblies are vertical is stacked at X axis slide assemblies upper end, and independent rotating platform hangs down To Y-axis slide assemblies upper end is stacked at, universal turret is set to independent rotating platform upper end, and transmission coil system is set to universal Platform upper end, receiving coil system are located above transmission coil system.
Further, the X axis slide assemblies and Y-axis slide assemblies include, ball screw group, servo motor, Support portion, two groups of linear guides and multiple ball sliders in every group of linear guide;Two groups of linear guides are solid in parallel Surely it being set on support portion, ball screw group is fixedly installed on support portion, and servo motor is connect with one end of ball screw group, Ball screw group is arranged in parallel with the linear guide.
Further, the support portion is aluminum material;The support portion of the X axis slide assemblies is support frame, Y-axis The support portion of slide assemblies is support plate.
Further, the Y-axis slide assemblies are folded between two parties with respect to X axis slide assemblies and are set;The linear guide and rolling The depth of parallelism of ballscrew is less than 0.01.
Further, the independent rotating platform includes revolving support turntable bearing, upper disk, lower wall and The gear deceleration electricity Machine, revolving support turntable bearing one end are connected to lower wall, and the revolving support turntable bearing other end is connected to disk, institute State the upper end that toothed gearing electric motor is connected in disk.
Further, the diameter of the lower wall is greater than the diameter of the upper disk, and the area of plane of upper disk is greater than universal turret The area of plane.
Further, the universal turret includes step, top chock, stepping screw rod linear motor assembly, flake ball Seat is held on head gimbal and fixed transmission coil system;The step is fixedly installed on independent rotating platform, described Stepping screw rod linear motor assembly is connected in step upper end, and flake ball head universal is set to stepping screw rod straight-line electric Thermomechanical components upper end, top chock are connected to flake ball head universal, above hold seat and are fixedly installed on top chock upper end.
Further, the stepping screw rod linear motor assembly is set as 3 groups, 6 groups or 9 groups.
Further, the shape that seat is held on described is triangle, regular polygon, ellipse or circle.
Further, high-power wireless charging measurement mechanism further includes shield, and shielding cover is set to outside universal turret It encloses, shield one end is connected to independent rotating platform, and the shield other end is connected to transmission coil system.
It further, is structure idler wheel or nylon slide plate inside the shield, shield periphery is concaveconvex structure.
Further, the shield is steel or aluminium section matter.
Further, high-power wireless charging measurement mechanism further includes peripheral frame, for shielding high-power wireless Electromagnetic radiation outside charging measurement mechanism and for protecting high-power wireless charging measurement mechanism.
A kind of high-power wireless charging measurement mechanism provided by the invention has at least the following advantages:
1. the innovative design analog transmissions coil system 600 that high-power wireless charging measurement mechanism of the invention utilizes mechanical system Couple state between receiving coil system 700, wherein the mechanical structure innovation in high-power wireless charging measurement mechanism are Couple state between analog transmissions coil system 600 and receiving coil system 700 provides feasibility, including independent rotary flat Platform, universal turret, transmission coil system, receiving coil system, shield and peripheral frame structure innovation.
2. the transmitting coil and independent rotating platform above universal turret are realized by revolving support turntable bearing cooperative movement Transmitting coil rotates at any angle, low-angle pitching, and the distance change (Z axis) of opposite receiving coil.The universal turret is answered Be for wireless charging field it is pioneering, charge to simulate practical automobile high-power wireless and provide feasible scheme.
3. universal turret tilts X, Y-axis movement, the characteristic about the depth of parallelism for sending and receiving coil can be obtained;This Outside, because it can be rotated in z-direction, it can be used for obtaining the direction of rotation of the special-shaped coils as oval On characteristic.The inconsistent phenomenon of two coils in actual wireless charging process can be simulated by X, Y-axis movement.
4. extraneous electromagnetic radiation and interference are hidden by shield and shielded to universal turret, while shield protects universal turret The magnetic disturbance of transmission coil system and receiving coil system can be brought with shield electric machine.
5. high-power wireless charging measurement mechanism of the invention, which can power off, carries out intermittent test, by high-power wireless After charging measurement mechanism powers on, fixes the parameter testing for testing an angle position and then carry out testing next position The parameter testing set is conducive to the accuracy and reproducibility of wireless charging parameter testing.
High-power wireless charging measurement mechanism of the invention realizes during simulation actual wireless charging two to coil Various states, while the degree of automation of test can be improved, promotes testing efficiency, charge for electric car high-power wireless Provide solution.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other relevant attached drawings.
Fig. 1 is automobile wireless charging schematic diagram;
Fig. 2 is the wireless charging circuit structure chart with primary coil and secondary coil;
Fig. 3 is vehicle assembly position view;
Fig. 4 is former-wound coil small distance close coupling schematic diagram of the present invention;
Fig. 5 is that former-wound coil of the present invention deviates loose coupling schematic diagram;
Fig. 6 is that former-wound coil of the present invention is big apart from loose coupling schematic diagram;
Fig. 7 is the small angle dislocation schematic diagram of former-wound coil plane of the present invention;
Fig. 8 is the rotary shifted schematic diagram of former-wound coil of the present invention;
Fig. 9 is the overall structure diagram of high-power wireless charging measurement of the present invention mechanism;
Figure 10 is the structural schematic diagram that the present invention removes peripheral frame;
Figure 11 is the structural schematic diagram that the present invention removes peripheral frame and shield;
Figure 12, which is that X axis slide assemblies and Y-axis slide assemblies of the invention are folded, sets structural schematic diagram;
Figure 13 is the schematic perspective view of independent rotating platform of the invention;
Figure 14 is the structure front-view schematic diagram of independent rotating platform of the invention;
Figure 15 is the structural schematic diagram of revolving support turntable bearing of the invention;
Figure 16 is the structural schematic diagram of universal turret of the invention;
Figure 17 is the structural schematic diagram of flake ball head universal of the invention;
Figure 18 is the structural schematic diagram of transmitting coil of the invention;
Figure 19 is the structural schematic diagram of shield of the invention;
Figure 20 is the structural schematic diagram of peripheral frame of the present invention.
Appended drawing reference: 101- vehicle assembly, 102- terrestrial components, 200-X slide axially component, and 300-Y slides axially group Part, 400- independence rotating platform, 500- universal turret, 600- transmission coil system, 700- receiving coil system, 800- shield, 900- peripheral frame, 201- ball slider, 202- linear guide, 203- ball screw group, 204- servo motor, 205- support Portion, 401- revolving support turntable bearing, the upper disk of 402-, 403- lower wall, 404- toothed gearing electric motor, 501- step, 502- Stepping screw rod linear motor assembly, 503- flake ball head universal hold seat, 505- bulb and 506- top chock on 504-.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects It encloses.
In the present invention, in the absence of explanation to the contrary, the noun of locality used such as " upper and lower, top, bottom " is usually needle For direction shown in the drawings, or for component itself is on vertical, vertical or gravity direction;Equally Ground for ease of understanding and describes, and " inside and outside " refers to the inside and outside of the profile relative to each component itself, but the above-mentioned noun of locality is not For limiting the present invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary It is connected, can be the connection inside two elements.For the ordinary skill in the art, on being understood with concrete condition State the concrete meaning of term in the present invention.
The present invention is described in further details with reference to the accompanying drawing.
Wireless charging Wireless Power Transfer, abbreviation WPT, referring to Fig. 1, wireless charging system is by ground Component Ground Assembly and vehicle assembly Vehicle Assembly composition, terrestrial components Ground Assembly and vehicle Component Vehicle Assembly distinguishes abbreviation GA and VA, and wireless charging WPT system can be by the energy transfer of power grid to vehicle , to realize wireless charging function, wireless charging can be applied not only to kart shown in FIG. 1, moreover it is possible to be widely applied In other electrified vehicles, such as bus, rail vehicle, steamer, aircraft etc..
The terrestrial components GA of wireless charging WPT system includes power factor corrector, inverter, filter, GA coil etc., Vehicle assembly VA includes filter, VA coil, rectifier, impedance transducer, Vehicular battery etc., please refers to Fig. 2 (partial circuit group Part is not shown), Vehicular battery generates voltage and current appropriate and powers to vehicle, wherein being coupled to by the magnetic energy that GA coil generates VA coil, thus realize power grid to vehicle energy transfer, it is important that GA determine have the vehicle of compatible VA in place and Before appropriate preparatory condition, wireless charging WPT system does not start energy transfer.Wireless charging WPT system is passing through necessity Safety and compliance check after, then carry out closed loop charging operations it is as follows:
A. wireless charging WPT system determines the electric current for needing to charge to battery in VA.
B. channel from VA is transmitted to GA by wireless communication for energy request.
C. GA identification request, electric power is extracted from power grid, sends it to GA coil.
D. GA coil is coupled to VA coil, is rectified and is handled in VA, and charges to battery.
E. it persistently carries out, until VA issues different energy level requests, the request including not needing energy.
Vehicle assembly VA is generally positioned at vehicle interior, referring to Fig. 3, the vehicle assembly of wireless charging WPT system VA It sets in the middle part of vehicle, in this embodiment, the vehicle assembly VA in the middle part of vehicle receives the electric energy from power grid, is worth It is noted that in other embodiments, the position vehicle assembly VA of wireless charging WPT system is also in front of vehicle, Side, the position of vehicle assembly VA is mainly convenient convenient in a reasonable position and terrestrial components GA cooperation, so that vehicle Electric energy can be obtained from power grid rapidly.
Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8 are please referred to, wireless charging WPT is to couple by magnetic energy by the energy in GA coil It is transferred to VA coil, a changing magnetic field is generated in GA coil, changing magnetic field is converted to electricity by coupling by VA coil Stream, the coil diameter coil diameter D of GA coil and VA coil may be different in actual conditions, GA coil and VA coil it Between coil distance coil distance Z can also change.Due to the coil distance coil between GA coil and VA coil Distance Z is different, and the magnetic field that only some GA coil generates can be absorbed by VA coil and be converted into electric energy.Entire In the process, the magnetic flux that VA coil receives is bigger, then two coil couplings are better.As shown in figure 4, working as transmission coil system 600 is identical with 700 size of receiving coil system, and when the distance between coil is far smaller than coil diameter, will generate tight Coupling, coupling is higher, and the efficiency that energy is transmitted between coil is higher, and can reduce the fever of leakage field and coil.As Fig. 5, Shown in Fig. 6, when transmission coil system 600 and 700 size of receiving coil system have obvious gap or apart from it is far when, can generate Loose coupling loosely coupled, in loosely coupled system, only fraction changing magnetic field can be received coil reception, this It means that loosely coupled system can generate more electromagnetic leakages, therefore is not suitable for the applied field to EMI and EMF high request Scape.
In tightly coupled system, since energy transmission is more efficient, generation heat is less, is suitble to require fever control Higher equipment can also generate the small angle inclination of plane, as shown in Figure 7 between actual GA coil and VA coil.Actual GA Relative rotation, dislocation can be also generated between coil and VA coil, as shown in Figure 8.Incline between GA coil and VA coil with angle It tiltedly and situations such as rotary shifted is also the charged state that actual wireless charging process may occur.In actual wireless charging mistake Cheng Zhong needs to carry out the calibration between GA coil and VA coil, keeps the electric energy transmission efficiency of its wireless charging WPT system optimal, Actual offset of the coil calibration including x, y, Z-direction further includes x, y, Z-direction other than the offset calibration in X, Y and Z The calibration of rotational misalignment, rolling are vehicles around the rotation of × axis, and pitching is rotation of the vehicle around Y-axis, and sideway is vehicle around × axis Rotation.Generally GA coil can also be known as transmitting coil, VA coil is known as receiving coil, it can be convenient for preferably reason Solution.
It is optimal the electric energy transmission efficiency of wireless charging WPT system, it is necessary to the transmitting to wireless charging WPT system The energy transmission parameter of opposite position state is tested between coil system 600 and receiving coil system 700, is mainly had vertical Straight distance change, the back and forth or left and right direction offset of horizontal direction, the deflection of vehicle body axis, body sway practical charging situation, That is the wireless charging WPT system offset, inclination and the rotation position state that at least need to have X, Y, Z axis direction, could be closer to Actual positional relationship during wireless charging between transmission coil system 600 and receiving coil system 700, relative to practical vehicle Various charged states when carrying out wireless charging, it is also necessary to the various combined type location status between former-wound coil, thus Test parameters of the vehicle when actual wireless charges.
How the service conditions such as physical location variation are simulated in testing to evaluate the performance of charging system and just fill to test More stringent requirements are proposed for the design set, in order to solve it is in the prior art cannot completely simulating vehicle charging when receiving coil Transmitting electric coil between change in location the problem of, mainly can not achieve vertical range variation, horizontal direction front and back or Left and right directions deviates, vehicle body axis deflects, the actual conditions of body sway, and the present invention provides a kind of chargings of high-power wireless to survey Test-run a machine structure.
Please refer to Fig. 9 to Figure 20, a kind of high-power wireless charging measurement mechanism, including X axis slide assemblies 200, Y-axis Slide assemblies 300, independent rotating platform 400, universal turret 500, transmission coil system 600, shield 800 and setting are on automobile Receiving coil system 700, Y-axis slide assemblies 300 are vertical to be stacked at 200 upper end of X axis slide assemblies, independent rotating platform 400 it is vertical be stacked at 300 upper end of Y-axis slide assemblies, universal turret 500 is set to independent 400 upper end of rotating platform, transmitting coil System 600 is set to 500 upper end of universal turret, and receiving coil system 700 is arranged at intervals at 600 top of transmission coil system, protection Cover 800 is sheathed on 500 periphery of universal turret, and 500 one end of shield is connected to independent rotating platform 400, the connection of the shield other end In transmission coil system 600;The X axis slide assemblies 200 and Y-axis slide assemblies 300 are used to move hair along X or Y-axis; The universal turret 500 for overturning transmission coil system 600, even if transmission coil system 600 along X or Y-axis tilting action, can To obtain the characteristic about the depth of parallelism for sending and receiving coil;The independent rotating platform 400 drives transmission coil system 600 It rotates in z-direction, so it can be used for obtaining the characteristic as oval on the direction of rotation of special-shaped coils.
Y-axis slide assemblies 300 are vertical to be stacked at 200 upper end of X axis slide assemblies, and X, Y-axis are distinguished mainly In order to preferably separate the direction of motion of high-power wireless charging measurement mechanism, vertical fold of X axis slide assemblies can also be set In Y-axis slide assemblies upper end, main purpose is that high-power wireless charging measurement mechanism is allowed to have the flat of X axis and Y-axis It is mobile to make." folded to set " indicates to be stacked, and Y-axis slide assemblies 300 are put in 200 upper end of X axis slide assemblies and are laminated Setting, 200 fixed placement of X axis slide assemblies are fixedly installed on X axis slide assemblies in ground level, Y-axis slide assemblies 300 200 upper ends, so that the X axis of high-power wireless charging measurement mechanism and Y-axis keep horizontal in initial position.
Independent rotating platform 400 is vertical to be stacked at 300 upper end of Y-axis slide assemblies, and independent rotating platform 400 can be big Power wireless charging mechanism for testing brings the rotation of Z axis, and " vertical fold sets " indicates being stacked for Z-direction, by independent rotation Platform 400 is stacked along Z-direction in 300 upper end of Y-axis slide assemblies, and Y-axis slide assemblies 300 are vertical to be stacked at X-axis To 200 upper end of slide assemblies, i.e. high-power wireless charging measurement mechanism obtains X, Y-axis translation, Z axis rotation simultaneously.
Universal turret 500 is set to independent 400 upper end of rotating platform, and universal turret 500 can be high-power wireless charging measurement Mechanism bring Z axis to translation, X and Y-axis rotation, the inclination of XYZ axial direction, i.e., by universal turret 500, independent rotating platform 400, the position connection relationship between Y-axis slide assemblies 300 and X axis slide assemblies 200 realizes high-power wireless charging Mechanism for testing XYZ axial translation, XYZ axial-rotation, XYZ axially inclined movement, thus connecing when simulating vehicle charges completely Take-up circle and transmitting electric coil between change in location the problem of, mainly realization vertical range variation, horizontal direction front and back Or left and right directions offset, vehicle body axis deflect, the actual conditions of body sway.
Transmission coil system 600 is set to 500 upper end of universal turret, and receiving coil system 700 is arranged at intervals at transmitting coil The top of system 600, has interval between transmission coil system 600 and receiving coil system 700, can allow receiving coil system 700 is fixed, carries out the simulation of transmission coil system 600;Can also be fixed with transmission coil system 600, it is received The simulation of coil system 700;The movement simulation of transmission coil system 600 and receiving coil system 700 can also be carried out simultaneously, The problem of purpose is the change in location between receiving coil when complete simulating vehicle charges and transmitting electric coil, to test nothing The parameters such as performance, the efficiency of line charge electric system.
Shield 800 is sheathed on 500 periphery of universal turret, and 500 one end of shield is connected to independent rotating platform 400, protects The cover other end is connected to transmission coil system 600, and shield 800 is mainly used for shield while protecting universal turret 500 Motor brings the magnetic disturbance of transmission coil system 600 and receiving coil system 700, moreover it is possible to universal turret be made to be hidden and be shielded by shield Extraneous electromagnetic radiation and interference are covered, so that the test result of high-power wireless charging measurement mechanism is more accurate.
High-power wireless charging measurement mechanism of the invention utilizes the innovative design analog transmissions coil system of mechanical system Couple state between 600 and receiving coil system 700, thus various practical chargings of the simulating vehicle when carrying out wireless charging State, can completely simulating vehicle charging when receiving coil and transmitting electric coil between change in location, mainly have vertically away from It is deflected from variation, the back and forth or left and right direction offset of horizontal direction, vehicle body axis, the practical charging situation of body sway, i.e., it is logical It crosses and can be realized transmission coil system 600 and receiving coil in wireless charging system using the high-power wireless charging measurement mechanism The simulation of the physical locations such as XYZ axial translation, XYZ axial-rotation, XYZ be axially inclined between system 700 variation, can simulate The situation of change of the charge efficiency of position measurement wireless charging, and then parameters of the vehicle when actual wireless charges are tested, Guarantee accuracy, the reproducibility of every test result, while the high degree of automation tested, testing efficiency is improved, for electricity The charging industry application of electrical automobile high-power wireless provides solution.
Fig. 9, Figure 10, Figure 11 and Figure 20 are please referred to, high-power wireless charging measurement mechanism further includes peripheral frame 900, is used In shielding high-power wireless charging measurement mechanism outside electromagnetic radiation and for protecting high-power wireless charging measurement mechanism.Outside Enclosing bracket 900 can prevent external electromagnetic radiation from doing to the in-house electromagnetic induction element of high-power wireless charging measurement It disturbs, can also prevent the in-house leak electromagnetic energy of high-power wireless charging measurement from generating to external to surrounding devices or life entity It influences, in addition to this, peripheral frame 900 can protect high-power wireless charging measurement mechanism, prevent outer goods from striking greatly Power wireless charging mechanism for testing, can guarantee the integrality of high-power wireless charging measurement mechanism.
Figure 12 is please referred to, X axis slide assemblies 200 and Y-axis slide assemblies 300 include ball screw group 203, servo electricity Machine 204, support portion 205, multiple groups linear guide 202 and the multiple ball sliders 201 being slidably matched with every group of linear guide 202; The linear guide 202 is two groups, and two ball sliders 201 are arranged in every group of linear guide 202;Two groups of linear guides 202 is arranged in parallel;The linear guide 202 is fixedly installed on support portion 205, and the fixation of ball screw group 203 is set Be placed on support portion 205, the servo motor 204 is connect with one end of ball screw group 203, the ball screw group 203 with The linear guide 202 is arranged in parallel.Ball slider 201 uses precise ball sliding block;The ball screw group 203 uses upper silver Abrasive type ball screw group, upper silver abrasive type ball screw group includes ball wire bar pair, BK, BF fixing seat;The X axis sliding While load-supporting part as entire mechanism of component 200 and Y-axis slide assemblies 300, it can effectively realize that X, Y-axis are free Degree.
Mechanism for testing is folded using X, Y-axis and sets mode, leads in linear guide (sliding block sliding rail) and passes downwardly through the drive of servo motor 204 Dynamic ball-screw 203 is mobile with moving platform Y-axis, while the folded X axis platform being located on Y-direction platform passes through servo motor 204 Driving lead screw 203 is moved along linear guide X axis.
Support portion 205 is aluminum material, and aluminum material quality is light, while having certain intensity, is suitable for high-power The carrying material of wireless charging mechanism for testing.The support portion 205 of the X axis slide assemblies 200 is support frame, the Y-axis The support portion of slide assemblies 300 is support plate.In the present embodiment, X axis slide assemblies 200 are in Y-axis slide assemblies 300 Lower end, so the support portion 205 of X axis slide assemblies 200 be support frame, be convenient to X axis slide assemblies 200 and be set to water On plane earth, the upper end of X axis slide assemblies 200, the support of Y-axis slide assemblies 300 is arranged in Y-axis slide assemblies 300 Portion is support plate, is convenient to the upper end that Y-axis slide assemblies 300 are placed on X axis slide assemblies 200.It is worth noting that, at it In his embodiment, X axis slide assemblies 200 and Y-axis slide assemblies 300 can also select the common branch such as support frame, support plate Support part part, support portion 205 are mainly supplied to the effect of high-power wireless charging measurement mechanism load bearing support.
Y-axis slide assemblies 300 are folded between two parties with respect to X axis slide assemblies 200 to be set, and vertical fold of Y-axis slide assemblies 300 sets In 200 upper end of X axis slide assemblies, to make entire high-power wireless charging measurement mechanism steadily of centre of gravity, Y-axis slide assemblies 300 opposite X axis slide assemblies 200 are folded between two parties to be set, i.e., Y-axis slide assemblies 300 is stacked in opposite X axis Slide Group The middle position of part 200, so that it bears when the weight transfer of Y-axis slide assemblies 300 is to X axis slide assemblies 200, Center of gravity will not deviate, so that entire high-power wireless charging measurement mechanism steadily of centre of gravity, so that high-power wireless fills The test result of electrical testing mechanism is more accurate.
It will form certain region, multiple ball sliders in two groups of linear guides 202 between multiple ball sliders 201 201 area defined areas are greater than the half of 200 gross area of Y-axis slide assemblies 300 or X axis slide assemblies, because X axis is carried out by ball slider 201 for high-power wireless charging measurement mechanism and Y-axis is translated, its in translation motion Too big deflection, 201 area defined of multiple ball sliders in two groups of linear guides 202 cannot occur for load bearing component center of gravity Area is greater than the half of 200 gross area of Y-axis slide assemblies 300 or X axis slide assemblies, enables to high-power wireless Charging measurement mechanism steadily of centre of gravity, so that the test result of high-power wireless charging measurement mechanism is more accurate.
The depth of parallelism of linear guide 202 and ball screw group 203 is less than 0.01, linear guide 202 and ball screw group 203 There is the requirement of the depth of parallelism, because reaching the translation of X axis and Y-axis, i.e. ball screw group by control ball screw group 203 203 translational movement will be substantially equal to translational movement of the high-power wireless charging measurement mechanism upper part in linear guide 202, straight line The depth of parallelism of guide rail 202 and ball screw group 203 enable to control less than 0.01 it is more accurate so that high-power wireless The test result of charging measurement mechanism is relatively reliable.
Figure 13, Figure 14 and Figure 15 are please referred to, the independent rotating platform 400 includes revolving support turntable bearing 401, upper disk 402, lower wall 403 and toothed gearing electric motor 404, described 401 one end of revolving support turntable bearing are connected to lower wall 403, and described time Turn 401 other end of supporting wheel bearing and be connected to disk 402, the toothed gearing electric motor 404 is connected in the upper of disk 402 End.Independent rotating platform 400 can bring the rotation of Z axis for high-power wireless charging measurement mechanism, and the effect of rotation is main It is realized by revolving support turntable bearing 401, lower wall 403 is fixed, and 401 one end of revolving support turntable bearing is connected to lower wall 403, institute It states 401 other end of revolving support turntable bearing and is connected to disk 402, supporting wheel bearing 401 rotates the rotation for having driven upper disk 402 Turn, so that the universal turret for being fixedly installed on disk 402 realizes rotation.The rotation of its revolving support turntable bearing 401 by Toothed gearing electric motor 404 is driven, and is driven by toothed gearing electric motor and is realized that transmitting coil rotates at any angle, cooperates Z The rotation of Z freedom degree is realized in axis movement.700 dislocation motion of transmission coil system 600 and receiving coil system, track picture it is oval that Sample, and then the characteristic on the direction of rotation of the special-shaped coils of research wireless charging.The gear deceleration really controls, to realize big function The degree of automation of test can be improved in the automatic test of rate wireless charging mechanism for testing, promotes testing efficiency.
The diameter of lower wall 403 is greater than the diameter of the upper disk 402, and the area of plane of upper disk 402 is greater than the flat of universal turret 500 Face area.The diameter of lower wall 403 is greater than the diameter of the upper disk 402, and the rotation of revolving support turntable bearing 401 is by The gear deceleration Motor 404 is driven, and the rotation of revolving support turntable bearing 401 passes to disk 402, and the diameter of upper disk 402 is small, and gear subtracts The driving of speed motor 404 is more effective, and the area of plane of upper disk 402 is greater than the area of plane of universal turret 500, so that universal turret 500 can preferably be fallen on upper disk 402 with the center of gravity of upper-part, enable to high-power wireless charging measurement mechanism stable gravity center It is fixed, so that the test result of high-power wireless charging measurement mechanism is more accurate.
Figure 16 and Figure 17 are please referred to, the universal turret 500 is straight including step 501, top chock 506, stepping screw rod Line electric machine assembly 502, flake ball head universal 503 and on hold seat 504, the step 501 is fixedly installed on disk 402 On, the stepping screw rod linear motor assembly 502 is connected in 501 upper end of step, the flake ball head universal 503 It is set to 502 upper end of stepping screw rod linear motor assembly, the top chock 506 is connected to flake ball head universal 503, described On hold seat 504 and be fixedly installed on 506 upper end of top chock, the transmission coil system 600, which is arranged, holds 504 upper end of seat upper.Ten thousand To platform 500 can be brought for high-power wireless charging measurement mechanism Z axis to translation, X and Y-axis rotation, XYZ is axial inclines Tiltedly, universal turret 500 cooperates between independent rotating platform 400, Y-axis slide assemblies 300 and X axis slide assemblies 200, realizes High-power wireless charging measurement mechanism XYZ axial translation, XYZ axial-rotation, XYZ axially inclined movement, to simulate completely The problem of change in location between receiving coil when Vehicular charging and transmitting electric coil, the mainly variation of realization vertical range, The back and forth or left and right direction of horizontal direction deviates, vehicle body axis deflects, the actual conditions of body sway.
The transmission coil system 600 of 500 top of universal turret independent rotating platform 400, Y-axis with universal turret 500 is sliding XYZ axial translation, XYZ axial-rotation, the XYZ that dynamic component 300 and X axis slide assemblies 200 are realized axially inclined movement, i.e., It can be realized transmitting coil to rotate at any angle, low-angle pitching, and the distance change (Z axis) of opposite receiving coil.It should Universal turret be applied to wireless charging field be it is pioneering, charge for the practical automobile high-power wireless of simulation and provide feasible scheme.
Step 501 is fixedly installed on disk 402, and the stepping screw rod linear motor assembly 502 is connected in 501 upper end of step, step 501 can provide carrying for universal turret, and step 501 is fixedly installed on disk 402 On, i.e., the movement of upper disk 402 passes to universal turret 500 by step 501, and stepping screw rod linear motor assembly 502 connects It is set to 501 upper end of step, realizes that Z axis precisely acts up and down under the driving of stepping screw rod linear motor assembly 502, thus Be supplied to universal turret 500 Z axis to movement.
Flake ball head universal 503 is set to 502 upper end of stepping screw rod linear motor assembly, and the top chock 506 connects Be connected to flake ball head universal 503, it is described on hold seat 504 and be fixedly installed on 506 upper end of top chock.Stepping screw rod linear motor The movement of component 502 passes to flake ball head universal 503, and flake ball head universal 503 passes motion to again holds seat 504, it above holds seat 504 and passes motion to transmission coil system 600 again, to realize transmit coil system 600 and receiving coil The change in location of system 700.In the present embodiment, the coordinated X-axis (or Y-axis) of three groups of flake ball head universals 503 is dynamic Make to realize X(or Y-axis) freedom degree rotating, one of variation being axially moved will not cause the resistance of other two axis, into And realize the low-angle pitching of transmission coil system 600, realize the position of transmission coil system 600 and receiving coil system 700 Set variation.Universal turret 500 be applied to wireless charging field be it is pioneering, charging for the practical automobile high-power wireless of simulation, provide can Row scheme.
Stepping screw rod linear motor assembly 502 is set as 3 groups, 6 groups or 9 groups.In the present embodiment, stepping screw rod straight-line electric Thermomechanical components 502 are set as 3 groups, and the triangle that 3 groups of stepping screw rod linear motor assemblies 502 are formed enables to position to stablize, In other embodiments, stepping screw rod linear motor assembly 502 is set as 6 groups or 9 groups, and the main movement according to practical universal turret needs It asks.
On hold seat 504 shape be triangle, regular polygon, ellipse, circle.In the present embodiment, seat 504 is above held Shape is similar triangle, above holds triangular shaped 3 groups of 502 phases of stepping screw rod linear motor assembly with the present embodiment of seat 504 Corresponding, in other embodiments, the shape for above holding seat 504 can be triangle, regular polygon, ellipse or circle, above hold seat 504 hold seat 504 for carry with the gravity of upper-part, and seat 504 can be held by with the movement of lower component by holding seat 504 on next Transmitting coil is passed to, to realize the change in location of transmission coil system 600 and receiving coil system 700.
Figure 18 is please referred to, the transmission coil system 600, which is fixedly installed on, holds 504 upper end of seat, transmission coil system 600 Receive hold seat 504 transmitting come movement, thus realize complete simulating vehicle charging when receiving coil and transmitting electric coil it Between change in location the problem of, to test the parameters such as the performance of wireless charging system, efficiency.
Figure 19 is please referred to, is structure idler wheel or nylon slide plate inside the shield 800,800 periphery of shield is Concaveconvex structure.In the present embodiment, shield 800 is octagon organ shield, and it is tight, reasonable, noiseless, capable to have structure The features such as Cheng great, movement be fast, long service life.For high-power wireless charging mechanism, organ shield equipment operating environment is again It can be fabricated to steel-made support skeleton, it is combined according to equipment operating environment organ shield internal structure idler wheel, nylon slide plate.This eight Side shape organ shield is for protecting the magnetic disturbance that can shield rotating electric machine while Three Degree Of Freedom omnidirectional mechanism.Shield 800 periphery be concaveconvex structure, when shield 800 is moved up and down, concaveconvex structure can be shunk, prevent shield 800 by Elastic force is generated in moving up and down, so that the test result of high-power wireless charging measurement mechanism is safer.
Further, the shield 800 is steel or aluminium section matter, and shield 800 is for protecting universal turret 500 The magnetic disturbance of rotating electric machine can be shielded simultaneously, and shield 800 can reach preferably screen electricity using steel or aluminium section matter Magnetic covers effect, and steel or aluminium section matter have preferable intensity, can preferably be protected to universal turret 500.
Embodiment 2
The difference of the present embodiment and above-described embodiment is, X axis slide assemblies 200 and Y-axis slide assemblies 300 can be set in Same plane, the load receiving part of X axis slide assemblies 200 and Y-axis slide assemblies 300 as high-power wireless charging measurement mechanism While part, X, Y-axis freedom degree can be realized.When X axis slide assemblies 200 and Y-axis slide assemblies 300 can be set in When same plane, X axis slide assemblies 200 and Y-axis slide assemblies 300 be can be set on the same support portion 205.
Embodiment 3
The present embodiment is that the upper disk 402 and lower wall 403 of independent rotating platform 400 also can be set with above-described embodiment difference To be onesize, lower wall 403 and upper disk 402 can cooperate revolving support turntable bearing 401 to realize high-power wireless charging measurement Rotation of the mechanism in Z-direction.
Embodiment 4
The present embodiment is that the stepping screw rod linear motor assembly 502 of universal turret 500 is set as 6 groups with above-described embodiment difference, Every two groups share a top chock 506, three top chocks 506, and the triangle of formation enables to position to stablize, Jin Ershi The low-angle pitching of existing transmitting coil, realizes the heeling condition for simulating real wireless charging vehicle.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, and above embodiments are said Bright to be merely used to help understand method and its core concept of the invention, for those skilled in the art, the present invention can To there is various modifications and variations.All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on, It should all be included in the protection scope of the present invention.

Claims (15)

1. a kind of high-power wireless charging measurement mechanism, including transmission coil system and the receiving coil system being arranged on automobile System;It is characterized by also including the independent rotating platforms of driving transmission coil system rotation and driving transmission coil system overturning Universal turret.
2. high-power wireless charging measurement according to claim 1 mechanism, it is characterised in that: further include driving transmitting coil The X axis slide assemblies and Y-axis slide assemblies that system is slided along X axis or Y-axis respectively.
3. high-power wireless charging measurement according to claim 2 mechanism, it is characterised in that: the Y-axis slide assemblies Vertical to be stacked at X axis slide assemblies upper end, independent rotating platform is vertical to be stacked at Y-axis slide assemblies upper end, and universal turret is set It is placed in independent rotating platform upper end, transmission coil system is set to universal turret upper end, and receiving coil system is located at transmitting coil system System top.
4. high-power wireless charging measurement according to claim 3 mechanism, it is characterised in that: the X axis slide assemblies Include with Y-axis slide assemblies, ball screw group, servo motor, support portion, two groups of linear guides and be located at every group of straight line Multiple ball sliders on guide rail;Two groups of linear guides are fixedly installed on support portion in parallel, and the fixation of ball screw group is set It is placed on support portion, servo motor is connect with one end of ball screw group, and ball screw group is arranged in parallel with the linear guide.
5. high-power wireless charging measurement according to claim 4 mechanism, it is characterised in that: the support portion is aluminum profile Matter;The support portion of the X axis slide assemblies is support frame, and the support portion of Y-axis slide assemblies is support plate.
6. high-power wireless charging measurement according to claim 4 mechanism, it is characterised in that: the Y-axis slide assemblies Opposite X axis slide assemblies are folded between two parties to be set;The linear guide and the depth of parallelism of ball screw are less than 0.01.
7. high-power wireless charging measurement according to claim 1 mechanism, it is characterised in that: the independent rotating platform packet Revolving support turntable bearing, upper disk, lower wall and toothed gearing electric motor are included, revolving support turntable bearing one end is connected to down Disk, the revolving support turntable bearing other end are connected to disk, and the toothed gearing electric motor is connected in the upper end of disk.
8. high-power wireless charging measurement according to claim 7 mechanism, it is characterised in that: the diameter of the lower wall is greater than The diameter of the upper disk, the area of plane of upper disk are greater than the area of plane of universal turret.
9. high-power wireless charging measurement according to claim 1 mechanism, it is characterised in that: the universal turret includes lower axle Hold seat, top chock, stepping screw rod linear motor assembly, flake ball head universal and fixed transmission coil system on hold seat; The step is fixedly installed on independent rotating platform, and the stepping screw rod linear motor assembly is connected in lower bearing Seat upper end, flake ball head universal are set to stepping screw rod linear motor assembly upper end, and top chock is connected to flake bulb ten thousand Xiang Jie above holds seat and is fixedly installed on top chock upper end.
10. high-power wireless charging measurement according to claim 9 mechanism, it is characterised in that: the stepping screw rod straight line Electric machine assembly is set as 3 groups, 6 groups or 9 groups.
11. high-power wireless charging measurement according to claim 9 mechanism, it is characterised in that: hold the shape of seat on described For triangle, regular polygon, ellipse or circle.
12. high-power wireless charging measurement mechanism described in -11 any one according to claim 1, it is characterised in that: further include Shield, shielding cover are set to universal turret periphery, and shield one end is connected to independent rotating platform, and the shield other end is connected to Transmission coil system.
13. high-power wireless charging measurement according to claim 12 mechanism, it is characterised in that: be inside the shield Structure idler wheel or nylon slide plate, shield periphery are concaveconvex structure.
14. high-power wireless charging measurement according to claim 12 mechanism, it is characterised in that: the shield is steel Or aluminium section matter.
15. high-power wireless charging measurement according to claim 12 mechanism, it is characterised in that: it further include peripheral frame, For shielding electromagnetic radiation outside high-power wireless charging measurement mechanism and for protecting high-power wireless charging measurement mechanism.
CN201811623357.XA 2018-12-28 2018-12-28 High-power wireless charging test mechanism Expired - Fee Related CN109709387B (en)

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