CN109708603A - A kind of fibrecord diameter and line density tester and its test method - Google Patents

A kind of fibrecord diameter and line density tester and its test method Download PDF

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Publication number
CN109708603A
CN109708603A CN201910080041.9A CN201910080041A CN109708603A CN 109708603 A CN109708603 A CN 109708603A CN 201910080041 A CN201910080041 A CN 201910080041A CN 109708603 A CN109708603 A CN 109708603A
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CN
China
Prior art keywords
fibrecord
diameter
line density
clamping end
test
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910080041.9A
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Chinese (zh)
Inventor
刘瑞强
姜润喜
刘鹏
公彦秀
李伟玲
杜洪飞
陈岩
朱林
沈明
邱延平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG LUPU TECHNOLOGY Co Ltd
Withropenet Group Co Ltd
Ropenet Group Co Ltd
Original Assignee
SHANDONG LUPU TECHNOLOGY Co Ltd
Withropenet Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG LUPU TECHNOLOGY Co Ltd, Withropenet Group Co Ltd filed Critical SHANDONG LUPU TECHNOLOGY Co Ltd
Priority to CN201910080041.9A priority Critical patent/CN109708603A/en
Publication of CN109708603A publication Critical patent/CN109708603A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a kind of fibrecord diameter and line density tester and its test methods, including mainframe box, the mainframe box is equipped with tension adjustment portion, support portion and the diameter test department between support portion and tension adjustment portion, the support portion and the tension adjustment portion are used for anchoring fiber rope ends, and adjust fibrecord tensile force by the tension adjustment portion;The diameter test department is equipped with the first clamping end, the second clamping end and the connecting rod with the linkage of the second clamping end, second clamping end can be slided by connecting rod relative to the first clamping end, to adjust the space for measuring the diameter of fibrecord between the first clamping end and the second clamping end.

Description

A kind of fibrecord diameter and line density tester and its test method
Technical field
The present invention relates to rope performance parameter test fields, and in particular to a kind of fibrecord diameter and line density tester And its test method.
Background technique
For common fibrecord class product, concerned by people is the mechanical performances such as its breaking strength and elongation at break Index.And rope is in use, usually to equip connection with other uses, especially in mountain-climbing, rock-climbing, rescue, exploration It is very strict for the diametric requirements of fibrecord with Military Application field, because rope is attached thereto the hole dimension of equipment Design is stringent, if fibrecord diameter is excessive, will lead to rope and equipment non-matching phenomenon occurs, and existing to fibrecord Diameter, line density test often under the conditions of no-station pole canopy, be a flexible body in view of fibrecord, test rope under natural conditions Rope diameter, the error of line density are very big, it is therefore desirable to apply some tension, reduce the test of fibrecord diameter, line density Error.Currently, the test to fibrecord diameter, line density, also lacks effective test device and test method, fiber is evaluated The diameter of rope, line density performance parameter, and traditional manual test method low efficiency, precision are small.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of fibrecord diameter and line density tester and its tests Method solves the problems, such as that test method low efficiency and precision are small, realizes the diameter and line density of test fibrecord, and Tester structure is simple, easy to operate.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of fibrecord diameter and line are close Spend tester, including mainframe box, the mainframe box be equipped with tension adjustment portion, support portion and be located at support portion and tension adjustment portion it Between diameter test department, the support portion and the tension adjustment portion are used for anchoring fiber rope ends, and pass through the tension Adjustment portion adjusts fibrecord tensile force;The diameter test department is equipped with the first clamping end, the second clamping end and clamps with second The connecting rod of linkage is held, second clamping end can be slided by connecting rod relative to the first clamping end, to adjust the first clamping end And second measure between clamping end fibrecord diameter space.
Preferably, first clamping end and the second clamping end are respectively equipped with the first sphere and the second sphere, and described One sphere and the second sphere are arranged symmetrically, and are respectively used to from two opposite side clamped fibers ropes.
Preferably, the diameter test department is equipped with fixed part, and the fixed part is equipped with second base and pneumatic actuation hole, The pneumatic actuation hole is clamped fibrecord by pneumatic action;The support portion is equipped with third pedestal and pulley, to logical It crosses third pedestal cordage is wound on the pulley.
Preferably, the diameter length of the fibrecord of the measurement between first clamping end and the second clamping end is 2- 16mm。
Preferably, the diameter test department is additionally provided with first base and diameter display, and the first base is half arc Shape structure, described first base one end are connect with first clamping end, and the other end of the first base and the connecting rod connect It connects, the other end and connecting rod of the first base are connect with diameter display respectively.
Preferably, the fibrecord diameter and line density tester are additionally provided with main shaft, so that fibrecord rotates.
A kind of fibrecord diameter and line density test method, comprising the following steps:
Step 1: fibrecord one end is placed between the first clamping end and the second clamping end, by being pneumatically attracted Under the pneumatic action in hole, keep fibrecord in clamped condition, then fibrecord is placed on third pedestal and is wrapped in pulley On;
Step 2: the other end of fibrecord is placed on tension adjustment portion, so that fibrecord both ends are fixed and are tensioned, After fibrecord has been fixed in installation, under the action of main shaft, fibrecord rotation is driven, diameter test department will will detect that at this time The diameter and line density curve of fibrecord.
Preferably, the length of the fibrecord is at least 3000mm.
(3) beneficial effect
The present invention have it is following the utility model has the advantages that
1, it using the mutual cooperation between tension adjustment portion, diameter test department, support portion, fixed part and main shaft, completes fine The test for tieing up rope makes it possible to the diameter and line density of simple and quick acquisition fibrecord;
2, diameter test department is equipped with the first clamping end, the second clamping end and first base, the first clamping end, the second clamping By support portion anchoring fiber rope between end, it ensure that rope is not easy to shake during the test.
Detailed description of the invention
Fig. 1 is diameter test department structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of support portion of the invention.
Fig. 3 is the structural schematic diagram of fixed part of the invention.
Fig. 4 is whole structural schematic diagram of the invention.
In figure: 1 mainframe box;2 tension adjustment portions;3 diameter test departments, 31 first clamping ends, 32 second clamping ends, 33 connect Bar, 34 first bases, 35 diameter displays;4 support portions, 41 third pedestals, 42 pulleys;5 fixed parts, 51 second bases, 52 gas It is dynamic to be attracted hole;6 main shafts.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.To solve above-mentioned technical problem, the present invention provides a kind of cordage Rope diameter, line density tester and its test method devise cordage according to the mechanics situation in fibrecord use process Rope diameter, line density test equipment and according to fibrous material, develop corresponding diameter line density matched curve software, structure letter Single, easy to operate, testing efficiency is high, and test result is accurate and reliable.
Embodiments of the present invention, referring to Fig. 1-2, a kind of fibrecord diameter and line density tester, including mainframe box 1, mainframe box 1 is interior to be equipped with tension adjustment portion 2, diameter test department 3, support portion 4, fixed part 5 and main shaft 6, in addition to this, the test Remote data indicator and computer are additionally provided on instrument, remote data indicator is connect with computer, and line density analysis software is equipped in computer, is used To analyze the line density of fibrecord;Tester mainframe box 1 is having a size of long 1300-2000mm, width 500-1000mm, high 800- 1200mm, fibrecord to be tested test scope be 2mm-16mm, for fibrecord apply tension be P= 1.38D*D, wherein P is that fibrecord applies tension, unit N, newton;D is fibrecord nature diameter, and unit is Mm, for the tension speed that applies of fibrecord to be tested be 200mm/min.
Diameter test department is equipped with the first clamping end 31, the second clamping end 32, connecting rod 33 and diameter display 34, and connecting rod 33 can To horizontally slip along first base 35, the size of fibrecord diameter is determined, the first clamping end 31 and the second clamping end 32 are maximum Development distance is 16mm, minimum range 2mm, i.e., it is 2-16mm that this diameter test department, which can test fibrecord diameter range, Pneumatic actuation hole 52 of the fixed part 5 by second base 51 and for being attracted fibrecord forms, and support portion 4 is by 41 He of third pedestal Pulley 42 forms, and is clamped fibrecord by being pneumatically attracted hole 52, then fix fibrecord by support portion 4 and be wrapped in cunning Wheel 42 on, main shaft 6 be one by host control cylindrical shaft, long 20-50mm, both ends radius of circle 5-10mm,
Fibrecord diameter test mode are as follows: by main shaft 6 to drive tested cordage under the driving of 1-10r/min rate Rope slowly runs, and under practical preloaded condition, detects that the diameter of fibrecord, specific diameter are shown in by diameter test department 3 On diameter display 34.
Fibrecord line density test mode are as follows: by accurate main shaft to drive tested fibre under the driving of 1-10r/min rate Dimension rope slowly runs, and under practical preloaded condition, the diameter and real-time display diameter of fibrecord are detected by diameter test department 3 The ropes performance information such as fibrecord diameter, line density is judged by continuous numerical analysis with line density test curve.
Test software in computer, according to standard CI 1310/1311/1901, computer, polyamide fibre, the terylene, third of interior installation Synthetic fibre diameter line density fit correlation curve is respectively y=0.60268x2.00387, y=0.71062x2.00937, y= 0.53362x1.93979, wherein y is fibrecord line density, x is fibrecord diameter.
A kind of test method of fibrecord diameter and line density, is achieved by the steps of:
1) power supply is opened, so that diameter line density tester is in the open state;
2) three fibrecords that do not tested, length at least 3000mm are taken, sample is placed in certain temperature damp condition Lower a period of time;
3) fibrecord is fixed on fixed part 5, connects tension adjustment portion 2 by support portion 4;
4) according to fibrecord diameter D, tension formula P=1.38D*D, wherein P is that fibrecord applies tension, and unit is N, D are fibrecord nature diameter, and unit mm sets corresponding tension, keeps 60 ± 15S, open and test in computer Software, by accurate main shaft to drive tested fibrecord to slowly run under the driving of 1-10r/min rate, in practical pre- carrier strip Under part, the diameter and real-time display diameter and line density test curve of fibrecord are detected by diameter tester 8.
5) according to polyamide fibre, terylene, polypropylene fibre diameter line density fit correlation curve, diameter, the line density of fibrecord are read.
6) it is repeated in above step, does three fibrecord tests, last diameter, line density are averaged.
In addition, fibrecord pretreatment condition are as follows: sample be placed in relative humidity less than 10% under the conditions of 24 hours;Sample It is placed 72 hours under the conditions of 20 ± 2 DEG C of temperature, relative humidity 65 ± 5%;Fibrecord diameter, line density test temperature are as follows: Test temperature: 23 ± 5 DEG C.
A kind of test of fibrecord diameter and line density, by accurate main shaft to drive under the driving of 1-10r/min rate Tested fibrecord slowly runs, and under practical preloaded condition, is detected the diameter of fibrecord by diameter tester and is shown in real time Show diameter and line density test curve, by continuous numerical analysis, judges that the ropes performance such as fibrecord diameter, line density is believed Breath, the manual measurement of ratio is more accurate, testing efficiency is higher.Therefore it is tested using fibrecord diameter and line density tester fine Rope diameter, line density are tieed up, the precision and testing efficiency that improve product are conducive to.
Apparatus structure is simple, low in cost, and Installation And Test is easy to operate, easy to use, improves the test effect of rope Rate saves human cost, can satisfy diameter, the line density performance test of diameter 2-16mm fibrecord, filled up domestic fibre Tie up the blank of field of rope this performance test apparatus and method.
1) a driven at low speed system is formed using tachometer generator and accurate main shaft, system is stablized, and error is small, avoids Influence of the driving error to measurement accuracy;
2) tension loading device structure is simple, senses induction load using mechanics, easy to operate;
3) motor direct-drive is used, is not necessarily to deceleration device, structure is simple, at low cost;
4) according to different fibrous materials, corresponding matched curve software is set to polyamide fibre, terylene, polypropylene fibre respectively, is used Computer Control & data acquisition exports continuous diameter, line density curve, improves the survey of fibrecord diameter, line density Accuracy of measurement.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. a kind of fibrecord diameter and line density tester, including mainframe box (1), it is characterised in that: the mainframe box (1) sets Tensioned adjustment portion (2), support portion (4) and the diameter test department (3) between support portion (4) and tension adjustment portion (2), institute Support portion (4) and the tension adjustment portion (2) are stated for anchoring fiber rope ends, and adjust by the tension adjustment portion (2) Save fibrecord tensile force;The diameter test department (3) is equipped with the first clamping end (31), the second clamping end (32) and presss from both sides with second The connecting rod (33) of end (32) linkage is held, second clamping end (32) can be sliding relative to the first clamping end (31) by connecting rod (33) It is dynamic, to adjust the space for measuring the diameter of fibrecord between the first clamping end (31) and the second clamping end (32).
2. a kind of fibrecord diameter according to claim 1 and line density tester, it is characterised in that: first folder It holds end (31) and the second clamping end (32) is respectively equipped with the first sphere and the second sphere, first sphere and the second sphere are symmetrical Arrangement, is respectively used to from two opposite side clamped fibers ropes.
3. a kind of fibrecord diameter according to claim 1 and line density tester, it is characterised in that: the diameter is surveyed Examination portion (3) is equipped with fixed part (5), and the fixed part (5) is equipped with second base (51) and pneumatic actuation hole (52), the pneumatic suction Hole (52) are closed to clamp fibrecord by pneumatic action;The support portion (4) is equipped with third pedestal (41) and pulley (42), uses Cordage to be wound on the pulley (42) by third pedestal (41).
4. a kind of fibrecord diameter according to claim 1 and line density tester, it is characterised in that: first folder The diameter length for holding the fibrecord of the measurement between end (31) and the second clamping end (32) is 2-16mm.
5. a kind of fibrecord diameter according to claim 1 and line density tester, it is characterised in that: the diameter is surveyed Examination portion (3) is additionally provided with first base (34) and diameter display (35), and the first base (34) is half arcuate structure, and described the One pedestal (34) one end is connect with first clamping end (31), the other end of the first base (34) and the connecting rod (33) Connection, the other end and connecting rod (33) of the first base (34) are connect with diameter display (35) respectively.
6. a kind of fibrecord diameter according to claim 1 and line density tester, it is characterised in that: the cordage Rope diameter and line density tester are additionally provided with main shaft (6), so that fibrecord rotates.
7. a kind of fibrecord diameter and line density test method, it is characterised in that: with realize claim 1-6 described in survey Examination instrument is protected, comprising the following steps:
Step 1: fibrecord one end is placed between the first clamping end (31) and the second clamping end (32), by pneumatic It is attracted under the pneumatic action of hole (52), keeps fibrecord in clamped condition, then fibrecord is placed on third pedestal (41) And it is wrapped on pulley (42);
Step 2: the other end of fibrecord is placed on tension adjustment portion (2), so that fibrecord both ends are fixed and are tensioned, After fibrecord has been fixed in installation, under the action of main shaft (6), fibrecord rotation is driven, diameter test department (2) will at this time Detect the diameter and line density curve of fibrecord.
8. a kind of fibrecord diameter according to claim 7 and line density test method, it is characterised in that: the fiber The length of rope is at least 3000mm.
CN201910080041.9A 2019-01-28 2019-01-28 A kind of fibrecord diameter and line density tester and its test method Pending CN109708603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910080041.9A CN109708603A (en) 2019-01-28 2019-01-28 A kind of fibrecord diameter and line density tester and its test method

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Application Number Priority Date Filing Date Title
CN201910080041.9A CN109708603A (en) 2019-01-28 2019-01-28 A kind of fibrecord diameter and line density tester and its test method

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CN109708603A true CN109708603A (en) 2019-05-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111678837A (en) * 2020-07-31 2020-09-18 秦素容 Explosive fuse is with too ampere of false density detection device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2869767Y (en) * 2005-08-23 2007-02-14 宝钢集团上海二钢有限公司 Steel-wire fiber-core diameter measuring instrument
CN201096570Y (en) * 2007-11-06 2008-08-06 浙江省计量科学研究院 Wire rope tension and diameter measurement device
CN103954472A (en) * 2014-04-23 2014-07-30 北京化工大学 Device and method for testing density of fiber composite silk thread
CN104819911A (en) * 2015-05-18 2015-08-05 上海新纤仪器有限公司 Fiber linear density strength elongation simultaneous test system and test method
CN105021495A (en) * 2015-07-14 2015-11-04 盐城工业职业技术学院 Linear density detector of yarns
CN105318796A (en) * 2015-11-10 2016-02-10 常州市西夏墅企业创新发展中心 Pneumatic indication micrometer
CN106404595A (en) * 2016-08-26 2017-02-15 山东玻纤集团股份有限公司 Glass fiber linear density intelligent detection method
CN107907042A (en) * 2017-12-08 2018-04-13 浙江大学 A kind of diameter on-line measurement device and method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2869767Y (en) * 2005-08-23 2007-02-14 宝钢集团上海二钢有限公司 Steel-wire fiber-core diameter measuring instrument
CN201096570Y (en) * 2007-11-06 2008-08-06 浙江省计量科学研究院 Wire rope tension and diameter measurement device
CN103954472A (en) * 2014-04-23 2014-07-30 北京化工大学 Device and method for testing density of fiber composite silk thread
CN104819911A (en) * 2015-05-18 2015-08-05 上海新纤仪器有限公司 Fiber linear density strength elongation simultaneous test system and test method
CN105021495A (en) * 2015-07-14 2015-11-04 盐城工业职业技术学院 Linear density detector of yarns
CN105318796A (en) * 2015-11-10 2016-02-10 常州市西夏墅企业创新发展中心 Pneumatic indication micrometer
CN106404595A (en) * 2016-08-26 2017-02-15 山东玻纤集团股份有限公司 Glass fiber linear density intelligent detection method
CN107907042A (en) * 2017-12-08 2018-04-13 浙江大学 A kind of diameter on-line measurement device and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111678837A (en) * 2020-07-31 2020-09-18 秦素容 Explosive fuse is with too ampere of false density detection device
CN111678837B (en) * 2020-07-31 2023-03-10 秦素容 Explosive fuse is with too ampere of false density detection device

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Application publication date: 20190503