CN109702483B - Production equipment for assembling loudspeaker - Google Patents
Production equipment for assembling loudspeaker Download PDFInfo
- Publication number
- CN109702483B CN109702483B CN201910133435.6A CN201910133435A CN109702483B CN 109702483 B CN109702483 B CN 109702483B CN 201910133435 A CN201910133435 A CN 201910133435A CN 109702483 B CN109702483 B CN 109702483B
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- module
- conveying
- blocking
- assembly
- fixing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 230000000903 blocking effect Effects 0.000 claims abstract description 38
- 238000011144 upstream manufacturing Methods 0.000 claims description 20
- 238000010992 reflux Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Abstract
The invention discloses production equipment for assembling a loudspeaker, which comprises a conveying module, a guiding module, a fixing module, a blocking module and a backflow module, wherein the conveying module is provided with a conveying surface and a conveying direction, the guiding module is arranged at two sides of the conveying surface and is clamped with a conveying channel, a clamping area is arranged at the downstream of the conveying channel, the fixing module is used for fixing an assembling jig on the guiding module, the blocking module is used for blocking other assembling jigs on the conveying module and reversing a certain distance in the conveying direction, and the backflow module clamps the assembling jig from the clamping area and releases the assembling jig. Therefore, the invention can move each assembly jig one by one under the condition of not stopping the conveying module, thereby not only having good production efficiency, but also keeping stable moving process.
Description
Technical Field
The present invention relates to a production apparatus, and more particularly, to a production apparatus equipped with a speaker.
Background
The size of the speaker is small, when in assembly, the assembly jig is used for bearing a plurality of speaker components for subsequent processing, and the assembly jig is transmitted by the conveyor belt. Because the production and manufacture of the loudspeaker are performed through a plurality of procedures, the assembly jig is required to be transferred and converted among a plurality of conveying belts. The assembly jig must remain stationary during the transition from one conveyor belt to another. However, if the operation of the conveyor belt is stopped, the conveyance of the remaining assembly jigs upstream of the conveyor belt is also stopped, which results in that after the conveyor belt is restarted, a period of time is required for the upstream assembly jigs to be conveyed to the fixed point, and thus the production efficiency is not good. In addition, the conveyor belt is not suitable for switching reciprocally.
Disclosure of Invention
The invention aims to solve the problems of poor efficiency and the rest of the existing production equipment and provides the production equipment for assembling the loudspeaker.
To achieve the above and other objects, the present invention provides a production apparatus for assembling a speaker, comprising: a conveying module having a conveying surface and a conveying direction; the guide modules are arranged at two sides of the conveying surface, the guide modules are clamped with conveying channels, and clamping areas are arranged at the downstream of the conveying channels; the fixing module is arranged in the clamping area; the blocking module is arranged at the upstream position of the clamping area along the conveying direction; the reflux module is arranged above the clamping area; the fixing module is used for fixing the assembly jig entering the conveying channel to the guiding module, the blocking module is used for blocking other assembly jigs on the conveying module to move along the conveying direction, the blocking module is used for reversing the other assembly jigs for a certain distance in the conveying direction, and the backflow module is used for clamping the assembly jigs from the clamping area and releasing the assembly jigs from the fixing module.
Optionally, a guiding region is provided upstream of the conveying channel, and the width of the guiding region is gradually reduced from wide along the conveying direction.
Optionally, the clamping area is provided with a clamping groove.
Optionally, a sensing module is further included and is disposed at a position downstream of the gripping area along the conveying direction.
Optionally, the sensing module is an infrared distance sensor.
Optionally, the device further comprises a control module which is in signal connection with the sensing module, the fixing module, the blocking module and the reflow module.
Optionally, the sensing module senses a distance of the assembly jig entering the conveying channel, when the distance between the sensing module and the assembly jig reaches a default value, the sensing module sends a signal to the control module, the control module controls the fixing module to fix the assembly jig on the guiding module, the control module controls the blocking module to block other assembly jigs from moving along the conveying direction, the blocking module blocks the other assembly jigs from backing up for a distance in the conveying direction, and the control module controls the backflow module to clamp the assembly jig from the clamping area and controls the fixing module to release the assembly jig.
Optionally, the fixed die block is disposed on one side of the guide module, and the assembly fixture is propped against and fixed on the other side of the guide module.
Optionally, the blocking module is arranged to reciprocate in the conveying direction and to reciprocate in a direction perpendicular to the conveying surface.
Optionally, the reflux module includes clamping arm and two removal bases, two removal bases interconnect just respectively along perpendicular in the direction of transport face and perpendicular in the direction of transport direction set up, clamping arm connects along perpendicular the removal base that sets up in the direction of transport face.
Therefore, the production equipment for assembling the loudspeaker can move each assembly jig one by one under the condition of not stopping the conveying module, so that the production efficiency is good, and the moving process is stable.
For a further understanding of the nature and the technical aspects of the present invention, reference should be made to the following detailed description of the invention and to the accompanying drawings, which are intended to illustrate the invention only and are not intended to limit the scope of the claims.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the description below are only some embodiments of the invention and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a perspective view schematically showing a production apparatus equipped with a speaker according to a preferred embodiment of the present invention.
Fig. 2 to 7 are schematic production flow diagrams of a production apparatus equipped with a speaker according to a preferred embodiment of the present invention.
[ list of reference numerals ]
100. Production equipment for assembling loudspeaker
1. Conveying module
11. Conveying surface
12. Direction of conveyance
2. Guide module
21. Conveying channel
22. Gripping area
221. Clamping groove
23. Guide area
3. Sensing module
4. Fixing module
41. First linear motor
42. Propping block
5. Barrier module
51. Stop piece
52. Second linear motor
53. Third linear motor
6. Reflow module
61. Clamping arm
611. Sixth linear motor
62. Movable base
63. Movable base
7. Control module
C assembly jig
S-shaped loudspeaker component
Detailed Description
For a thorough understanding of the present invention, the present invention will be described in detail with reference to the following specific examples, and with reference to the accompanying drawings. The objects, features and efficacy of the invention will be apparent to those skilled in the art from consideration of this disclosure. It is to be understood that the invention may be practiced or carried out in other embodiments and that various modifications and alterations may be made in the details of the description herein without departing from the spirit or scope of the invention. In addition, the drawings attached to the present invention are only schematic illustrations, and are not drawn to actual dimensions. The following embodiments will further illustrate the related art content of the present invention in detail, but the disclosure is not intended to limit the claims of the present invention. The description is as follows:
as shown in fig. 1 to 7, a speaker-equipped production apparatus 100 according to an embodiment of the present invention includes: a conveying module 1, a guiding module 2, a fixing module 4, a blocking module 5 and a reflow module 6.
The conveying module 1 is, for example, a conveying belt, and has a conveying surface 11 and a conveying direction 12.
The guide module 2 may be a platform disposed on both sides of the conveying surface 11, and the guide module 2 is provided with a conveying passage 21, and a gripping area 22 is disposed downstream of the conveying passage 21. In the present embodiment, the size of the clamping area 22 corresponds to the size of the assembly fixture C, on which a plurality of speaker components S are mounted, but the present invention is not limited thereto.
The fixing module 4 is arranged in the clamping area 22 and can be arranged on the guiding module 2.
The blocking module 5 is arranged in the conveying direction 12 at a position upstream of the gripping zone 22 and can be arranged on the guide module 2.
The reflow module 6 is disposed above the clamping area 22 to move the assembly fixture C between different production lines.
Next, a production flow of the speaker-equipped production apparatus 100 of the present invention will be described with reference to fig. 2 to 7. In fig. 2, for the guide area 23 to be completely displayed, the blocking module 5 and the guide module 2 are drawn separately, and the connection between the blocking module 5 and the guide module 2 is shown in fig. 1, 3 to 7.
First, as shown in fig. 2, the transport module 1 is operated, and the assembly jig C is transported in the transport direction 12 on the transport surface 11. The first assembly jig C enters the conveying passage 21 sandwiched by the guide modules 2 in the conveying direction 12. The reflow module 6 stands by or moves outside the conveying surface 11.
As shown in fig. 3, when the assembly fixture C enters the clamping area 22, the fixing module 4 pushes the assembly fixture C located in the clamping area 22 against and fixes the guiding module 2. In detail, the transport module 1 is not stopped at this time, so that other assembly jigs upstream of the transport module 1 can still move toward the transport path 21 along the transport direction 12. The fixing module 4 pushes the assembling jig C located in the clamping area 22 against one side of the guiding module 2, and the friction force between the assembling jig C and the guiding module 2 is used for resisting the driving force of the conveying module 1, so that the assembling jig C stays in the clamping area 22.
As shown in fig. 4, the blocking module 5 blocks the remaining assembly jigs on the conveying module 1 from moving in the conveying direction 12. In detail, in the present embodiment, the blocking module 5 moves to a fixed position (i.e., a position upstream of the gripping area 22) in the conveying direction 12 (positive direction of the X axis), and then descends (negative direction of the Z axis) toward the conveying surface 11 to block the two stoppers 51 protruding in the negative direction of the Z axis of the module 5, so as to stop the movement of the remaining assembly jigs in the conveying direction 12 with the minimum contact area. The assembly jig C may have a concave hole or a groove into which the corresponding stopper 51 is inserted, however, the present invention is not limited thereto.
As shown in fig. 5, after the blocking module 5 blocks the remaining assembly jigs, the blocking module 5 backs up in the conveying direction 12 by a distance such that the assembly jig C located in the gripping area 22 is separated from the upstream remaining assembly jigs by a distance. At this time, the reflow block 6 moves toward the transport block 1 (positive direction of Y axis).
As shown in fig. 6, the reflow module 6 moves to the position corresponding to the clamping area 22 and then descends (negative direction of Z axis) so that the reflow module 6 clamps the assembly fixture C from the clamping area 22, and the fixing module 4 releases the assembly fixture C. Because the assembling jig C is separated from other assembling jigs on the upstream by a distance, after the assembling jig C is clamped, the other assembling jigs on the upstream are not pulled by the movement of the assembling jig C.
As shown in fig. 7, when the assembly jig C is moved by the reflow module 6 and the blocking module 5 is lifted (positive direction of the Z axis), the upstream assembly jig continues to be conveyed by the conveying module 1 and enters the gripping area 22, and a new round of gripping operation can be performed.
Thereby, the production equipment 100 for assembling the speakers can move each assembly jig C one by one without stopping the conveying module 1, so that not only is the efficiency good, but also the moving process is stable.
Further, in the present embodiment, as shown in fig. 2, a guide region 23 is provided upstream of the conveying passage 21, and the width of the guide region 23 is tapered from wide in the conveying direction 12 to guide the assembly jig C into the conveying passage 21. Therefore, even if the assembly jig C is somewhat deviated or skewed on the conveying surface 11, the assembly jig C can be guided to the gripping area 22 by the wide tapered guiding area 23.
Further, in the present embodiment, as shown in fig. 2 to 6, the clamping area 22 is provided with a plurality of clamping grooves 221, and the fixing module 4 is located between two of the clamping grooves 221. The clamping groove 221 is used for placing the clamping arm of the reflow module 6, and the clamping arm is contracted to clamp the assembly fixture C in the middle of the clamping arm. Therefore, the reflow module 6 can clamp the assembly jig C without affecting the propping of the fixing module 4 against the fixing assembly jig C.
Further, in the present embodiment, as shown in fig. 1 to 7, the apparatus may further include a sensing module 3 disposed at a position downstream of the gripping area 22 along the conveying direction 12 for sensing a distance of the assembly jig C, and the sensing module 3 may be disposed on the guiding module 2.
Further, in the present embodiment, the sensing module 3 is an infrared distance sensor, such as an infrared laser. Thus, the distance between the assembling jig C can be easily measured at low cost and with low energy consumption.
Further, in the present embodiment, as shown in fig. 1 to 7, the apparatus further includes a control module 7, which is connected to the sensing module 3, the fixing module 4, the blocking module 5 and the reflow module 6, and the control module 7 may be a control device having a processor, a memory, a control circuit … … and the like. As shown in fig. 3, when the sensing module 3 senses the distance between the sensing module 3 and the assembly jig C entering the conveying channel 21 and the distance between the sensing module 3 and the assembly jig C reaches a default value (which may be 0-5 mm, or other suitable predetermined distance value), the sensing module 3 sends a signal to the control module 7, and after receiving the signal sent by the sensing module 3, the control module 7 controls the fixing module 4 to press and fix the assembly jig C located in the clamping area 22 to the guiding module 2. In detail, the transport module 1 is not stopped at this time, so that other assembly jigs upstream of the transport module 1 can still move toward the transport path 21 along the transport direction 12. The fixing module 4 pushes the assembling jig C located in the clamping area 22 against one side of the guiding module 2, and the friction force between the assembling jig C and the guiding module 2 is used for resisting the driving force of the conveying module 1, so that the assembling jig C stays in the clamping area 22. As shown in fig. 4, the control module 7 and the blocking module 5 control the remaining assembly jigs on the transport module 1 to move in the transport direction 12. In detail, in the present embodiment, the blocking module 5 moves to a fixed position (i.e., a position upstream of the gripping area 22) in the conveying direction 12 (positive direction of the X axis), and then descends (negative direction of the Z axis) toward the conveying surface 11 to block the two stoppers 51 protruding in the negative direction of the Z axis of the module 5, so as to stop the movement of the remaining assembly jigs in the conveying direction 12 with the minimum contact area. The assembly jig C may have a concave hole or a groove into which the corresponding stopper 51 is inserted, however, the present invention is not limited thereto. As shown in fig. 5, after the blocking module 5 blocks the remaining assembly jigs, the blocking module 5 backs up in the conveying direction 12 by a distance such that the assembly jig C located in the gripping area 22 is separated from the upstream remaining assembly jigs by a distance. At this time, the reflow block 6 moves toward the transport block 1 (positive direction of Y axis). As shown in fig. 6, after the reflow module 6 moves to the position corresponding to the clamping area 22, the control module 7 controls the reflow module 6 to descend (negative direction of Z axis) to clamp the assembly fixture C from the clamping area 22 by the reflow module 6, and the control module 7 controls the fixing module 4 to release the assembly fixture C. Because the assembling jig C is separated from other assembling jigs on the upstream by a distance, after the assembling jig C is clamped, the other assembling jigs on the upstream are not pulled by the movement of the assembling jig C. As shown in fig. 7, when the assembly jig C is moved by the reflow module 6 and the blocking module 5 is lifted (positive direction of the Z axis), the upstream assembly jig continues to be conveyed by the conveying module 1 and enters the gripping area 22, and a new round of gripping operation can be performed.
Further, in the present embodiment, as shown in fig. 3, the fixing module 4 is disposed on one side of the guiding module 2, and the assembling jig C is abutted against and fixed on the other side of the guiding module 2. Thereby, the fixing module 4 can be fixed to the assembling jig C entering the clamping area 22 as long as it moves reciprocally along the Y-axis by a small extent. The fixing module 4 may have a first linear motor 41 and a propping block 42, and the first linear motor 41 may drive the propping block 42 to prop against the assembling jig C.
Further, in the present embodiment, as shown in fig. 2 to 7, the blocking module 5 is provided to reciprocate in the conveying direction 12 (X axis) and reciprocate in the direction perpendicular to the conveying surface 11 (Z axis). Therefore, the blocking module 5 moves reciprocally on a fixed position and path, the complexity of the production process is reduced, and the blocking reliability is improved. The blocking module 5 may have a second linear motor 52, a third linear motor 53 and two stoppers 51, the second linear motor 52 may drive the third linear motor 53 to reciprocate in the conveying direction 12, and the third linear motor 53 may drive the stoppers 51 to reciprocate in a direction perpendicular to the conveying surface 11.
Further, in the present embodiment, as shown in fig. 1, the reflow module 6 includes a gripping arm 61 and two moving bases 62, 63, the two moving bases 62, 63 being connected to each other and disposed along a direction (Z-axis) perpendicular to the conveying surface 11 and a direction (Y-axis) perpendicular to the conveying direction 12, respectively, the gripping arm 61 being connected to the moving base 62 disposed along the direction perpendicular to the conveying surface 11. The gripping arm 61 is connected to the moving base 62 in the present embodiment. Thereby, the reflow module 6 can clamp the assembling jig C and reciprocate between different conveying modules. The moving base 63 may be a fourth linear motor to drive the moving base 62 to reciprocate on the path of the vertical conveying direction 12, the moving base 62 may be a fifth linear motor to drive the gripping arm 61 to reciprocate on the path of the vertical conveying surface 11, and the gripping arm 61 may be opened and closed by a sixth linear motor 611.
The present invention has been disclosed in the foregoing in terms of preferred embodiments, however, it will be understood by those skilled in the art that the embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to the described embodiments are intended to be included in the scope of the present invention. Accordingly, the scope of the invention is defined by the appended claims.
Claims (6)
1. A production apparatus for assembling a speaker, the production apparatus for assembling a speaker comprising:
a conveying module having a conveying surface and a conveying direction;
the guide modules are arranged at two sides of the conveying surface, the guide modules are clamped with conveying channels, and clamping areas are arranged at the downstream of the conveying channels;
the fixing module is arranged in the clamping area;
the blocking module is arranged at the upstream position of the clamping area along the conveying direction; and
the reflux module is arranged above the clamping area;
the fixing module is used for fixing the assembly jig entering the conveying channel on the guiding module, the blocking module is used for blocking other assembly jigs on the conveying module to move along the conveying direction, the blocking module is used for reversing the other assembly jigs for a certain distance in the conveying direction, and the reflow module is used for clamping the assembly jigs from the clamping area and releasing the assembly jigs from the fixing module;
the device further comprises a sensing module which is arranged at a downstream position of the clamping area along the conveying direction;
the device further comprises a control module which is in signal connection with the sensing module, the fixing module, the blocking module and the backflow module;
the sensing module senses the distance between the assembly jig entering the conveying channel, when the distance between the sensing module and the assembly jig reaches a default value, the sensing module sends a signal to the control module, the control module controls the fixing module to fix the assembly jig on the guiding module, the control module controls the blocking module to block the rest assembly jigs to move along the conveying direction, the blocking module backs the rest assembly jigs for a certain distance along the conveying direction, and the control module controls the backflow module to clamp the assembly jig from the clamping area and controls the fixing module to release the assembly jig;
wherein the blocking module is arranged to reciprocate in the conveying direction and to reciprocate in a direction perpendicular to the conveying surface.
2. The loudspeaker-equipped production facility of claim 1, wherein a guide zone is provided upstream of the conveying channel, the guide zone having a width tapering from wide in the conveying direction.
3. The speaker-mounted production facility of claim 1 wherein the clamping area is provided with clamping grooves.
4. The speaker-mounted production facility of claim 1 wherein the sensing module is an infrared distance sensor.
5. The apparatus for producing an assembled speaker according to claim 1, wherein the fixed die block is provided at one side of the guide die block, and the assembling jig is held against and fixed to the other side of the guide die block.
6. The apparatus for producing an assembled speaker according to claim 1, wherein the reflow module includes a gripper arm and two moving bases, the moving bases being connected to each other and arranged in a direction perpendicular to the conveying surface and a direction perpendicular to the conveying direction, respectively, the gripper arm being connected to the moving bases arranged in a direction perpendicular to the conveying surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910133435.6A CN109702483B (en) | 2019-02-22 | 2019-02-22 | Production equipment for assembling loudspeaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910133435.6A CN109702483B (en) | 2019-02-22 | 2019-02-22 | Production equipment for assembling loudspeaker |
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| Publication Number | Publication Date |
|---|---|
| CN109702483A CN109702483A (en) | 2019-05-03 |
| CN109702483B true CN109702483B (en) | 2024-03-22 |
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| CN201910133435.6A Active CN109702483B (en) | 2019-02-22 | 2019-02-22 | Production equipment for assembling loudspeaker |
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| CN109702483A (en) | 2019-05-03 |
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