CN109695842B - LED lamp - Google Patents

LED lamp Download PDF

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Publication number
CN109695842B
CN109695842B CN201910010688.4A CN201910010688A CN109695842B CN 109695842 B CN109695842 B CN 109695842B CN 201910010688 A CN201910010688 A CN 201910010688A CN 109695842 B CN109695842 B CN 109695842B
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CN
China
Prior art keywords
led light
bulb
light source
bulb shell
lamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910010688.4A
Other languages
Chinese (zh)
Other versions
CN109695842A (en
Inventor
朱奕光
赵俊杰
陈浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Electrical and Lighting Co Ltd
Original Assignee
Foshan Electrical and Lighting Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Electrical and Lighting Co Ltd filed Critical Foshan Electrical and Lighting Co Ltd
Priority to CN201910010688.4A priority Critical patent/CN109695842B/en
Publication of CN109695842A publication Critical patent/CN109695842A/en
Application granted granted Critical
Publication of CN109695842B publication Critical patent/CN109695842B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S9/00Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply
    • F21S9/02Lighting devices with a built-in power supply; Systems employing lighting devices with a built-in power supply the power supply being a battery or accumulator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • F21V15/01Housings, e.g. material or assembling of housing parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/02Globes; Bowls; Cover glasses characterised by the shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention discloses an LED lamp, which comprises a chassis, a power supply, a lampshade, a substrate, an LED light source and a bulb shell, wherein the substrate is fixed on the chassis, the LED light source is arranged on the substrate, the power supply is electrically connected with the LED light source, the bulb shell is arranged on the LED light source, light emitted by the LED light source is sequentially emitted through the bulb shell and the lampshade, the bulb shell is made of polycarbonate, and the thickness of the bulb shell is 0.75-1.75mm. The bulb cover is arranged on the LED light source, so that the LED light source can be protected, electric leakage can be prevented, the light emitting angle of the LED light source can be increased, the brightness of the lamp can be improved, and the light emitted by the lamp is more uniform.

Description

LED lamp
Technical Field
The invention relates to the technical field of illumination, in particular to an LED lamp.
Background
The existing LED lamp generally comprises a chassis, a substrate, an LED light source, a power supply and a lampshade. At present, the power supply of the lamp is divided into an isolated power supply and a non-isolated power supply, wherein the non-isolated power supply is divided into a switching power supply and a linear power supply. The isolated power supply and the non-isolated switching power supply are used for reducing the voltage of 120V/220VAC to lower voltage by using a transformer and then rectifying the voltage into direct current output for power supply. The primary winding of the transformer is subjected to 120V/220VAC, the secondary winding is only subjected to the output ac voltage, and the primary and secondary windings are not directly connected, so called an isolated power supply. The conversion process of the transformer is as follows: the electric-magnetic-electric connection is not connected with the ground, so that the electric shock hazard does not occur. The non-isolated linear power supply is directly input into an electronic circuit by 120V/220VAC, and is boosted by an electronic element to output, and the input and the output are directly connected by the electronic element. According to the safety requirement, a 5VA power supply box is required to be arranged outside the power supply.
The isolated power supply has larger volume, more components and higher cost than the non-isolated power supply. The non-isolated electrical switching power supply is more costly than the linear power supply, and the opto-electronic integrated scheme in the linear power supply is the lowest cost.
If the lamp with the isolated power supply is adopted, a lens is not required to be arranged outside the LED light source, light emitted by the LED light source is directly emitted out through the lampshade, the arrangement of the LED light source is dispersed, the area of the lamp panel is large, and the material cost is high. Secondly, the isolation power supply outputs low voltage, and the LED light source generally adopts 3V lamp beads, so that the required lamp beads are more in quantity and higher in cost.
If the lamp with the non-isolated power supply is adopted, a lens is required to be arranged outside the LED light source so as to prevent electric leakage. It should be noted that, due to the lens, the LED light sources can be concentrated, the number is relatively small, and the cost is much lower than that of the lamp with the isolated power source. But the lens is used for diffusing light mainly by refracting light, and part of the light can be refracted to the chassis, so that the light-emitting efficiency of the lamp is reduced. Secondly, in order to meet the safety requirements, the transparent glass is made of polycarbonate with a fire rating of 5AV, and the thickness is more than 2 mm. Since many flame retardants are added to the lens and the thickness is relatively thick, the transmittance of the lens is low, and thus the number of LED light sources needs to be increased.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the LED lamp which is safe, reliable, small in LED light source number, high in brightness, low in material cost, less in assembly labor and high in production efficiency.
In order to solve the technical problems, the invention provides an LED lamp which comprises a chassis, a power supply, a lampshade, a substrate, an LED light source and a bulb shell, wherein the substrate is fixed on the chassis, the LED light source is arranged on the substrate, the power supply is electrically connected with the LED light source, the bulb shell is arranged on the LED light source, light emitted by the LED light source is emitted through the bulb shell and the lampshade in sequence, the bulb shell is made of polycarbonate, and the thickness of the bulb shell is 0.75-1.75mm.
As an improvement of the scheme, the light transmittance of the bulb is more than 90%.
As a modification of the above solution, the thickness of the top of the bulb is 0.3-1mm greater than the thickness of the side wall.
As an improvement of the scheme, the ratio of the width of the bulb shell to the width of the lampshade is 1: (2-5).
As an improvement of the scheme, the distance from the top of the bulb shell to the top of the lampshade is more than or equal to 40mm.
As an improvement of the scheme, the shape of the bulb shell is matched with the arrangement shape of the LED light sources.
As a modification of the above, the bulb has a hemispherical shape, a cylindrical shape or a cubic shape.
As an improvement to the above, the bulb is made of a polycarbonate having a flame retardant rating of V0.
As an improvement of the scheme, the power supply is a non-isolated power supply.
As an improvement of the scheme, the power supply is a non-isolated linear power supply, and the power supply and the LED light source are integrated photoelectrically and are arranged in the bulb shell.
The implementation of the invention has the following beneficial effects:
1. The bulb cover is arranged on the LED light source, so that the LED light source can be protected, electric leakage can be prevented, the light emitting angle of the LED light source can be increased, and the light emitted by the lamp is more uniform.
2. According to the invention, the polycarbonate with the flame retardant grade V0 is used for manufacturing the bulb, so that the thickness of a traditional lens can be reduced, the light transmittance of the bulb can be increased, the light brightness of the lamp can be increased, the safety requirements can be met, the number of LED light sources can be reduced, and the cost of the lamp can be reduced.
3. The cost of the bulb shell is lower than that of the lens, and the light transmittance is higher, so that compared with the lens, the LED light source has fewer LED light sources and lower cost.
4. The invention limits the structure of the bulb shell, so that the thickness of the top of the bulb shell and the thickness of the side wall have a certain thickness difference, and the light of the lamp is more uniform.
5. The invention limits the ratio of the width of the bulb shell to the width of the lampshade and the distance from the top of the bulb shell to the top of the lampshade, so that the light of the lamp is more uniform.
Drawings
FIG. 1 is an exploded view of an LED light fixture of the present invention;
FIG. 2 is a cross-sectional view of an LED lamp of the present invention;
FIG. 3 is a cross-sectional view of a bulb of the present invention;
FIG. 4 is a graph of the light effect of the LED lamp of the present invention;
FIG. 5 is a second light effect diagram of the LED lamp of the present invention;
FIG. 6 is a third light effect diagram of the LED lamp of the present invention;
FIG. 7 is a schematic diagram of the LED lamp of the present invention;
FIG. 8 is a fourth light effect diagram of the LED lamp of the present invention;
FIG. 9 is a fifth light effect diagram of the LED lamp of the present invention;
Fig. 10 is a sixth light effect diagram of the LED lamp of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent.
Referring to fig. 1 and 2, the LED lamp provided by the invention comprises a chassis 1, a power supply 2, a lampshade 3, a substrate 4, an LED light source 5 and a bulb 6, wherein the substrate 4 is fixed on the chassis 1, the LED light source 5 is arranged on the substrate 4, the power supply 2 is electrically connected with the LED light source 5, the bulb 6 covers the LED light source 5, light emitted by the LED light source 5 is sequentially emitted through the bulb 6 and the lampshade 3, the bulb 6 is made of polycarbonate, and the thickness of the bulb 6 is 0.75-1.75mm.
According to the invention, the bulb shell 6 is covered on the LED light source 5, and the light emitted by the LED light source 5 is firstly diffused through the bulb shell 6, so that the light emitting angle of the LED light source 5 is increased, the light emitted by the bulb shell 6 finally emits light through the lampshade 3, and the light emitting angle of the LED light source is finally increased, so that the light emitted by the lamp is more uniform. In addition, the bulb shell 6 can also protect the LED light source 5, so that the LED light source 5 is prevented from generating electric leakage, and the safety requirement of the lamp is met.
It should be noted that, since the bulb 6 of the present invention is made of Polycarbonate (PC), the thickness of the bulb 6 of the present invention can be greatly reduced compared to a lens, and at the same time, the light transmittance of the bulb 6 can be greatly improved, and preferably, the thickness of the bulb is 0.75-1.75mm. If the thickness of the bulb shell is smaller than 0.75mm, the flame retardant grade is insufficient, and the safety requirement is not met; if the thickness of the bulb shell is larger than 1.75mm, the material cost is high, and the light transmittance is low. More preferably, the thickness of the bulb shell is 0.9-1.2mm. In order to ensure that the lamp meets safety requirements, the bulb 6 is preferably made of polycarbonate with a flame retardant grade V0.
Specifically, a certain amount of light diffusing agent needs to be added to the polycarbonate material from which the bulb 6 is made, wherein the more the light diffusing agent is, the more uniform the light is, but the light transmittance is correspondingly reduced. The invention makes the light emitting uniformity of the lamp meet the requirement by reasonably designing the structure of the lamp, so the invention only needs to limit the light transmittance of the bulb shell, and the light transmittance of the bulb shell is preferably more than 90 percent.
Further, compared with the lens, the bulb shell is made of Polycarbonate (PC), and the material cost and the production cost can be greatly reduced.
The bulb shell 6 is covered on the LED light sources 5, so that the light emitting angle of the LED light sources 5 can be increased, and the LED light sources 5 can be intensively arranged on the substrate 4, so that the number of the LED light sources 5 and the area of the substrate 4 are reduced. In addition, the light transmittance of the bulb shell is obviously higher than that of the lens, so that the number of the lamp beads of the LED light source 5 can be further reduced. The number of the lamp beads of the LED light source 5 can be reduced by 8% -15% by lamps with the same size and the same brightness.
In order to match the bulb shell to emit light, the material of the lampshade 3 is glass, polymethyl methacrylate, polycarbonate, polystyrene, polymer of methyl methacrylate and styrene.
The shape of the bulb 6 matches the arrangement shape of the LED light sources 5. In particular, the bulb 6 is hemispherical, cylindrical or cubic in shape, but is not limited thereto. Preferably, the bulb 6 is hemispherical in shape.
Referring to fig. 3, the thickness of the top of the bulb 6 is greater than the thickness of the sidewall, so that the light emitted onto the lamp cover 3 can be relatively uniform. Since the material of the bulb 6 of the present invention is polycarbonate, the thickness of the top of the bulb 6 may be greater than the thickness of the side walls. Preferably, the thickness of the top of the bulb 6 is 0.3-1mm greater than the thickness of the side walls. If the thickness difference between the top of the bulb shell 6 and the side wall is smaller than 0.3mm, the thickness of the top of the bulb shell is too small, and finally the emergent light is concentrated at the top of the lamp; if the thickness difference between the top and the side wall of the bulb shell 6 is larger than 1mm, the thickness of the top of the bulb shell is too large, and the light transmittance of the bulb shell is reduced.
Specifically, referring to fig. 4 to 6, fig. 4 is a graph showing the effect of light emission from a lamp when the thickness of the top of the bulb is 0.3mm greater than the thickness of the side wall; FIG. 5 is a graph of the light emitting effect of the luminaire when the thickness of the top of the bulb is 0.6mm greater than the thickness of the side wall; fig. 6 is a graph of the light emitting effect of the lamp when the thickness of the top of the bulb is 1mm greater than the thickness of the side wall.
Referring to fig. 7, the ratio of the width (D) of the bulb to the width (D) of the lamp housing, and the distance (H) from the top of the bulb to the top of the lamp housing, have an important effect on the overall light uniformity of the lamp. Specifically, the ratio of the width (D) of the bulb shell to the width (D) of the lampshade is 1: (2-5). The distance (H) from the top of the bulb shell to the top of the lampshade is more than or equal to 40mm. If the ratio of the width (D) of the bulb to the width (D) of the lamp shade is less than 1:5, the light pattern is too concentrated, and the edge of the lampshade has a very obvious dark area; if the ratio of the width (D) of the bulb to the width (D) of the lamp shade is greater than 1:2, the bulb shell area is too large, and the material cost is high.
In addition, if the distance (H) from the top of the bulb shell to the top of the lampshade is smaller than 40mm, the distance between the bulb shell and the lampshade is too small, and light is concentrated at the top of the lampshade to emit light, so that the light emitted by the lamp is uneven, the middle is bright, and the edge is dark. Specifically, referring to fig. 8 to 10, fig. 8 is a schematic light emitting diagram of the lamp when the distance (H) from the top of the bulb to the top of the lamp cover is 40 mm; FIG. 9 is a schematic view of the luminaire light emission with a 60mm distance (H) from the top of the bulb to the top of the lamp housing; fig. 10 is a schematic view of the light output of the lamp when the distance (H) from the top of the bulb to the top of the lamp cover is 80 mm.
The power supply 2 of the present invention is a non-isolated power supply. Preferably, the power supply 2 is a non-isolated linear power supply. The bulb shell 6 is covered on the LED light source 5 to prevent electric leakage, so that the cost is reduced. The power supply 2 may be disposed inside the bulb 6 or outside the bulb 6. If the power supply 2 is arranged in the bulb shell 6, the power supply 2 and the LED light source 5 can be preset on the substrate 4 in advance, so that photoelectric integration is realized, automatic installation is convenient, labor cost is reduced, and production automation is facilitated.
It should be noted that the lamp of the present invention is a ceiling lamp, but is not limited thereto. The lampshade 3 is connected to the chassis 1 to form a containing cavity; the base plate 4 is fixed on the chassis 1 through a fixing piece, wherein the power supply 2, the base plate 4, the LED light source 5 and the bulb shell 6 are all arranged in the accommodating cavity.
The outward flange of lamp shade 3 is equipped with draw-in groove 31, the inside wall of chassis 1 is equipped with the screens arch, lamp shade 3 can be through rotatory with the protruding card of screens in draw-in groove 31 to install lamp shade 3 on chassis 1.
The above disclosure is only a preferred embodiment of the present invention, and it is needless to say that the scope of the invention is not limited thereto, and therefore, the equivalent changes according to the claims of the present invention still fall within the scope of the present invention.

Claims (4)

1. The LED lamp is characterized by comprising a chassis, a power supply, a lampshade, a substrate, an LED light source and a bulb shell, wherein the substrate is fixed on the chassis, the LED light source is arranged on the substrate, the power supply is electrically connected with the LED light source, the bulb shell is arranged on the LED light source, light emitted by the LED light source is sequentially emitted through the bulb shell and the lampshade, the bulb shell is made of polycarbonate, and the thickness of the bulb shell is 0.75-1.75mm;
The light transmittance of the bulb shell is more than 90%;
The thickness of the top of the bulb shell is 0.3-1mm larger than that of the side wall;
The bulb shell is made of polycarbonate with a flame retardant grade of V0;
The power supply is a non-isolated power supply;
the ratio of the width of the bulb shell to the width of the lampshade is 1: (2-5);
the distance from the top of the bulb shell to the top of the lamp shade is more than or equal to 40mm.
2. The LED light fixture of claim 1 wherein the bulb has a shape that matches the shape of the array of LED light sources.
3. The LED light fixture of claim 1 wherein the bulb is hemispherical, cylindrical or cubical in shape.
4. The LED light fixture of claim 1 wherein the power source is a non-isolated linear power source that is photoelectrically integrated with the LED light source and disposed within the bulb.
CN201910010688.4A 2019-01-07 2019-01-07 LED lamp Active CN109695842B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910010688.4A CN109695842B (en) 2019-01-07 2019-01-07 LED lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910010688.4A CN109695842B (en) 2019-01-07 2019-01-07 LED lamp

Publications (2)

Publication Number Publication Date
CN109695842A CN109695842A (en) 2019-04-30
CN109695842B true CN109695842B (en) 2024-06-11

Family

ID=66233156

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910010688.4A Active CN109695842B (en) 2019-01-07 2019-01-07 LED lamp

Country Status (1)

Country Link
CN (1) CN109695842B (en)

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Publication number Priority date Publication date Assignee Title
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JP2006202706A (en) * 2005-01-24 2006-08-03 Toshiba Lighting & Technology Corp Lighting fixture
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CN209819392U (en) * 2019-01-07 2019-12-20 佛山电器照明股份有限公司 LED lamp

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WO2005040673A1 (en) * 2003-10-29 2005-05-06 Metalarte, S.A. Decorative lamp
JP2006202706A (en) * 2005-01-24 2006-08-03 Toshiba Lighting & Technology Corp Lighting fixture
DE202006006585U1 (en) * 2006-04-25 2006-08-03 Thiele, Ulrich, Dr. Lamp body for electrical light source such as neon tube, uses lamp shade of two or more layers of lenticular film
JP2010244840A (en) * 2009-04-06 2010-10-28 Komaden:Kk Light-emitting device and light-emitting apparatus
WO2012043586A1 (en) * 2010-09-27 2012-04-05 東芝ライテック株式会社 Lightbulb-formed lamp and illumination apparatus
CN202188350U (en) * 2011-08-01 2012-04-11 深圳市众明半导体照明有限公司 LED lamp improving lighting effect
CN202484631U (en) * 2011-09-27 2012-10-10 东莞健达照明有限公司 LED lamp with double lampshades
WO2014135110A1 (en) * 2013-03-08 2014-09-12 北京优格莱照明科技有限公司 Method of laser welding led bulb
CN103335227A (en) * 2013-06-18 2013-10-02 生迪光电科技股份有限公司 Wide-angle light-emitting diode (LED) lamp
JP2015089737A (en) * 2013-11-06 2015-05-11 スタンレー電気株式会社 LED license lamp
CN104696731A (en) * 2013-12-09 2015-06-10 欧普照明股份有限公司 Bulb lamp
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JP2016225314A (en) * 2016-08-29 2016-12-28 シフトアップ株式会社 Process of manufacture of polycarbonate resin pellet with luminous fluorescent body
CN106439529A (en) * 2016-10-27 2017-02-22 常州市福兴电器有限公司 Light-shadow lamp
CN206130589U (en) * 2016-10-27 2017-04-26 常州市福兴电器有限公司 Shadow lamp
CN107830424A (en) * 2017-10-11 2018-03-23 佛山电器照明股份有限公司 A kind of LED bulb
CN208041998U (en) * 2018-03-03 2018-11-02 常州秀田车辆部件有限公司 A kind of headlight for electric vehicle
CN209819392U (en) * 2019-01-07 2019-12-20 佛山电器照明股份有限公司 LED lamp

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