CN109693304A - It is a kind of for producing the side form fixing means of prefabricated components - Google Patents
It is a kind of for producing the side form fixing means of prefabricated components Download PDFInfo
- Publication number
- CN109693304A CN109693304A CN201811591344.9A CN201811591344A CN109693304A CN 109693304 A CN109693304 A CN 109693304A CN 201811591344 A CN201811591344 A CN 201811591344A CN 109693304 A CN109693304 A CN 109693304A
- Authority
- CN
- China
- Prior art keywords
- side form
- type block
- fixing means
- prefabricated components
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
Abstract
The invention discloses a kind of for producing the side form fixing means of prefabricated components, and the first side form and the second side form are located on workbench, end mould are provided between the first side form and the second side form, the locating piece being fixed on the worktable is provided on the outside of the first side form；1), by the second side form side form fixing means is the following steps are included: be positioned on workbench；First side form has gap between the second side form and locating piece between the first side form and locating piece；2), type block is carved in insertion in gap, and the maximum gauge for carving type block is greater than the width in gap, and minimum thickness is less than the width in gap；First side form is mobile to the second side form under the action of carving type block, so that the first side form and the second side form are tight by end die clamp.The present invention reliably can quickly realize the fixation to side form, greatly improve the installation and removal efficiency of side form, save the disassembly and assembly time of side form；Efficiently reduce the fixed occupied space of side form；And low cost, reuse rate are high.
Description
Technical field
The present invention relates to a kind of for producing the side form fixing means of prefabricated components, belongs to prefabricated components production technology neck
Domain.
Background technique
Existing concrete prefabricated element production mostly uses greatly horizontal moulding by casting, i.e., prefabricated components " lying low " are in station platform
On.Such as patent document 1(Publication No. CN108145834A) in disclose it is a kind of for producing the horizontal combination of prefabricated components
Mold.But the horizontal moulding prefabricated component of composable mold is primarily present following technical problem:
1, after moulding by casting, prefabricated components (wallboard, floor etc.), which need to turn over to turn 90 degrees, carries out vertical transport, and demoulding hoisting is multiple
It is miscellaneous, it is easy that prefabricated components are caused to damage.
2, when producing sandwich heat preservation wallboard, placement layer by layer is needed, is first poured lower-layer concrete layer, then arrange moderate soak
Layer, pours upper layer concrete layer again later, not only increases the production cycle of Prefabricated heat-insulation wall plate, reduce production efficiency, and
And need to be arranged insulating layer in production scene, arrangement difficulty is big, and it is long to occupy the production line time.
3, horizontal composable mold does not have backform, and by workbench (steel trolley) surface forming, another side pours wallboard one side
It is struck off after the completion with Slicking apparatus, the wall that two sides are all planes can only be made, being not easy to factory length direction cross section is L
The precast wall body of the complex-shaped three-dimensional structure such as shape, C-shaped.
4, horizontal composable mold does not have backform, needs to carry out striking off processing to top surface after casting complete.
Therefore, vertical die gradually starts for producing prefabricated components, and vertical die mainly includes two vertical side forms, and two
End mould and/or bed die etc. are clamped between a vertical side form, the height of vertical side form is greater than the height of prefabricated components, reaches as high as
To 4 meters or so, this just gives the fixation of vertical side form to bring challenge, and vertical side form is more conventional when being fixed using bearing diagonal
Mode, the bearing diagonal on the outside of two vertical side forms provides thrust close to each other for side form, it is ensured that vertical side form does not fall same
When, two vertical side forms being capable of pinching end mould and/or bed die.However bearing diagonal fixed efficiency is low, occupied space is big, installation,
It dismantles more time-consuming.To sum up, in the production method of vertical pouring prefabricated components, urgent need wants relatively reliable, efficient side
Mould fixing means.
Summary of the invention
In order to overcome technical problem present in existing side form fixed form, the present invention provides a kind of prefabricated for producing
The side form fixing means of component, with the fixation for the side form efficiently and rapidly completed, specific technical solution is as follows.
It is a kind of for producing the side form fixing means of prefabricated components, the first side form and the second side form are located on workbench, institute
It states and is provided with end mould between the first side form and the second side form, it is characterised in that: be provided with and be fixed on the outside of first side form
Locating piece on the workbench；The side form fixing means the following steps are included:
1), second side form is positioned on the workbench；First side form is located at second side form and described fixed
Between the part of position, there is gap between first side form and the locating piece；
2), type block is carved in insertion in the gap, and the maximum gauge for carving type block is greater than the width in the gap, and minimum thickness is less than
The width in the gap；First side form it is described carve type block under the action of it is mobile to second side form so that described the
One side form and second side form are tight by the end die clamp.
Using above-mentioned technical solution, two side forms may be implemented and quickly position fixation, guarantees two side forms by end mould
It clamps wherein, the installation and removal efficiency of side form greatly improves.
Further, the top of first side form and second side form is clamped by clamping structure.Above-mentioned carves type
Block can guarantee that the lower end of two side forms is fixed to each other, and clamping structure can guarantee that the upper end of two side forms is fixed to each other, from
And ensure the positioning of two side form fast and stables.
Further, second side form is positioned on the workbench by fastener.That is the second side form and workbench
It is fixedly connected.
Further, the locating piece, second side form and described second are also equipped on the outside of second side form
Locating piece on the outside of side form abuts.I.e. the second side form can be movably arranged as on workbench, the first side form and the second side form
Outside is provided with locating piece, so set, the flexibility of two side forms greatly improves.Preferably, second side form and fixed
It also can be inserted between the part of position and described carve type block；That is the set-up mode of the first side form and the second side form is identical.
Further, first side form includes floor and the profiled sheeting for moulding prefabricated component, and the floor is in length and breadth
Alternately it is fixed on the outer surface of the profiled sheeting.Wherein, the one side that profiled sheeting is contacted with prefabricated components is bearing surface, and is abutted
The opposite one side in face is outer surface.Floor is provided with the rigidity for being conducive to improve side form, prevents profiled sheeting from occuring bending and deformation, mentions
The accuracy of manufacture of high prefabricated components.
Further, pin shaft is vertically arranged on the locating piece, the pin sleeve is equipped with can be around the rotation of pin shaft axis
Pressing plate；Side form lower end outer surface is fixedly installed side form corresponding to the pressing plate and carves type block, and the side form carves the upper of type block
Surface is the inclined surface along the side form width direction, and the lower surface of the pressing plate is higher than the minimum of the inclined surface
Place, lower than the highest point of the inclined surface；When fixed first side form, pressing plate is pressed on the side form and carves the upper of type block
Surface.Side form is fixed using pressing plate may be implemented to quickly locate side form and disassembly side form, greatly increase tearing open for side form
Fill speed；And broken ring will not be generated to side form.Production prefabricated components are fixed using fasteners such as bolts in the prior art
Mold, not only inefficiency, but also when concrete is adhered in bolt, screw hole, being easy to cause causes fastener not to be available,
Reusability is poor.Preferably, the pressing plate and the corresponding side form carve type block and are respectively provided with two or more, and at least within two
The inclined direction for the inclined surface that a side form carves type block is opposite.It can prevent side form from cross occurring under the action of pressing plate in this way
To movement.
Further, the locating piece is the multiple fixed blocks being fixed on the workbench.
Further, the locating piece is the first rectangular tube；Side form lower end outer surface is fixed with the second rectangular tube, institute
It states side form and carves type block and be fixed on second rectangular tube；The type block of carving is located at first rectangular tube and described second
In gap between rectangular tube.The setting of second rectangular tube not only increases the structural strength of side form lower end, and is more advantageous to
Side form carves type block and carves the setting of type block.
For the present invention compared to the fixed side form of existing bearing diagonal, the present invention, which reliably can be realized quickly, consolidates side form
It is fixed, the installation and removal efficiency of side form is greatly improved, the disassembly and assembly time of side form is saved；Side form is efficiently reduced to fix
Occupied space；And low cost, reuse rate are high.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram (not illustrating end mould, backform) of vertical die of the invention；
Fig. 2 is the schematic diagram of section B-B in Fig. 1；
Fig. 3 is the front view (illustrating backform) of vertical die of the invention；
Fig. 4 is the side view of the vertical die of Fig. 3；
Fig. 5 is the top view of the vertical die of Fig. 3；
Fig. 6 is clamping structure front view；
Fig. 7 is the top view of clamping structure；
Fig. 8 is the stereoscopic schematic diagram of backform；
Fig. 9 is the enlarged drawing of a-quadrant in Fig. 1；
The enlarged drawing in the region C in Figure 10 Fig. 2.
In figure: the first side form 1, profiled sheeting 1.1, floor 1.2, the second side form 2, backform 3, bed die 4, clamping structure 5, clamping
Seat 5.1, handle set 5.2, handle 5.3, U-shaped connecting rod 5.4, support 6, bolt 7, pin shaft 8, pressing plate 9, side form are carved type block 10, are carved
Type block 11, locating piece 12, the second rectangular tube 13, end mould limited block 14.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawing.
It is a kind of for producing the side form fixing means of prefabricated components, the first side form 1 and the second side form 2 referring to Fig. 1-10
Mould (not shown) is held in being provided on workbench (not shown) between the first side form 1 and the second side form 2, the outside of the first side form 1
It is provided with the locating piece 12 being fixed on the worktable；Side form fixing means the following steps are included:
1), the second side form 2 is positioned on workbench；First side form 1 is between the second side form 2 and locating piece 12, the first side
There is gap between mould 1 and locating piece 12；
2), type block 11 is carved in insertion in gap, and the maximum gauge for carving type block 11 is greater than the width in gap, and minimum thickness is less than gap
Width；First side form 1 is mobile to the second side form 2 under the action of carving type block 11, so that the first side form 1 and the second side form 2 will
Hold die clamp tight.
Preferably, the top of the first side form 1 and the second side form 2 is clamped by clamping structure 5.Two can be guaranteed by carving type block 11
The lower end of a side form is fixed to each other, and clamping structure 5 can guarantee that the upper end of two side forms is fixed to each other, so that it is guaranteed that two sides
The positioning of mould fast and stable.
Preferably, the outside of the second side form 2 is also equipped with locating piece 12, the positioning in 2 outside of the second side form 2 and the second side form
Part 12 abuts.I.e. the second side form 2 can be movably arranged as on workbench, and the outside of the first side form 1 and the second side form 2 is respectively provided with
There is locating piece 12, so set, the flexibility of two side forms greatly improves.Optionally, between the second side form 2 and locating piece 12
It can be inserted and described carve type block 11；That is the first side form 1 is identical with the set-up mode of the second side form 2.However, those skilled in the art
It is understood that the second side form can be positioned on workbench by fastener (such as bolt), i.e. the second side form and work
Platform is fixedly connected, and only the first side form 1 is movably.
Referring to fig. 2, the vertical die for producing prefabricated components includes the side form for surrounding prefabricated components casting space
(1,2), end mould and backform 3, hold mould and backform 3 to be clamped between the first side form 1 and the second side form 2；First side form 1 and second
Bed die 4 can also be set between side form 2, and bed die 4 is clamped by the first side form 1 and the second side form 2.Those skilled in the art can manage
Solution, bed die 4 can also be cancelled, thus directly on the table by concrete casting.
Referring to Fig. 1, the first side form 1 includes floor 1.2 and the profiled sheeting 1.1 for moulding prefabricated component, the floor 1.2
It is fixed on the outer surface of profiled sheeting 1.1 in a crisscross manner.The one side that profiled sheeting 1.1 is contacted with prefabricated components is bearing surface, and is supported
The opposite one side of junction is outer surface.Floor 1.2 is provided with the rigidity for being conducive to improve the first side form, prevents profiled sheeting 1.1 from sending out
Raw bending deformation improves the accuracy of manufacture of prefabricated components, while being conducive to mitigate weight using the first side form 1 made of plate.
Wherein, hold mould, backform 3 and bed die 4 that can also be composed using the plate of similar structures.Preferably, it is arranged on backform 3 and pours
Mouth is built, if prefabricated components, which need to be arranged, stretches out reinforcing bar, can open up in end mould 2 and/or backform 3 and be passed through for stretching out reinforcing bar
Through-hole.
Referring to Fig. 5-6, clamping structure 5 be include the reeded clamping seat 5.1 of tool, handle set 5.2, handle 5.3 and U-shaped company
Extension bar 5.4, the clamping seat 5.1 is fixed at the top of the second side form 2, handle set 5.2 is fixed at the first side form 1
Top, handle 5.3 and handle set 5.2 are hinged, and the two end sections and handle 5.3 of U-shaped connecting rod 5.4 are hinged, U-shaped connecting rod 5.4
It can be clamped with the groove of the clamping seat 5.1, when U-shaped connecting rod 5.4 is clamped with clamping seat 5.1, handle 5.3 and handle set
5.2 hinge joint is between card contact and handle 5.3 and the hinge joint of U-shaped connecting rod 5.4, and handle 5.3 and U-shaped connecting rod
The line of 5.4 hinge joint to card contact is located between handle 5.3 and the hinge joint and backform 4 of handle set 5.2.U-shaped connecting rod
5.4, once being clamped with clamping seat 5.1, will form self-locking, the spacing of the first side form 1 and the second side form 2 is limited to certain
In range, to keep the clamp position to backform 3；When needing to release clamping structure, it is only necessary to be rotated up handle, can solve
Except the clamped condition of U-shaped connecting rod 5.4 and clamping seat 5.1.It will be appreciated by persons skilled in the art that clamping structure 5 can also
To be suitable for holding the mechanism of two side forms using other, as long as clamping can be played the role of.
Preferably, referring to Fig. 8, backform 3 is fixedly installed vertical positioning plate 3.1, is offered on positioning plate 3.1 along perpendicular
The through-hole of straight directional spreding；The top of first side form 1 and the second side form 2 is provided with support 6, offers through-hole on support 6；Bolt
7 are suspended on backform 3 between first side form 1 and the second side form 2 also cross the through-hole of positioning plate 3.1 and support 6.Pass through bolt
7 limit the position of backform 3, it is ensured that backform 3 is in scheduled position, wherein offers along vertical direction on positioning plate 3.1
A series of through-hole can use these through-holes to adjust the place height of backform 3, to limit the height of prefabricated components.Into
Preferably, the top of positioning plate 3.1 is fixed with horizontal fall arrest plate 3.2 to one step, and horizontal fall arrest plate 3.2 is perpendicular to the first side
Width on the direction of mould 1 is greater than the width of backform 3.Horizontal fall arrest plate 3.2 can effectively prevent backform 3 to fall to the first side
The bottom of mould 1 improves security reliability when backform 3 mounts and dismounts.
Preferably, referring to Fig. 1-2, Fig. 9-10, it is vertically arranged with pin shaft 8 on locating piece 12, pin shaft 8 is arranged with can be around pin shaft
The pressing plate 9 of 8 axis rotation；First side form, 1 lower end outer surface is fixedly installed side form corresponding to pressing plate 9 and carves type block 10, and side form is carved
The upper surface of type block 10 is the inclined surface along 1 width direction of the first side form, and the lower surface of pressing plate 9 is higher than inclined surface most
Lower, lower than the highest point of the inclined surface；When fixed first side form 1, pressing plate 9 is pressed on side form and carves type block 10
Upper surface.Wherein, pin shaft 8 can be screw rod, can use moving up and down for the locating parts such as sleeve limitation pressing plate 9 on screw rod, makes
Obtaining pressing plate 9 can only rotate around pin shaft 8.When needing to fix the first side form 1, pressing plate 9 is tapped using tools such as hammers, so that pressure
Plate 9, which is rotatably compressed, carves the inclined surface of type block 10 in side form, when dismantling the first side form 1, reversely rotates pressing plate 9 again with releasing pair
Side form carves the compression of type block 10；Preferably, pressing plate 9 and corresponding side form carve type block 10 and are respectively provided with two or more, and at least within
Two side forms carve the inclined direction of the inclined surface of type block 10 on the contrary, such as one of side form carves 10 right low left high of type block, separately
One side form carves 10 left low and right high of type block, can prevent the first side form 1 from transverse shifting occurs under the action of pressing plate 9 in this way.Benefit
The first mold 1 is fixed with pressing plate 9 may be implemented to quickly locate the first side form 1 of the first side form 1 and disassembly, greatly increase
The dismounting speed of first side form 1；And broken ring will not be generated to the first side form 1.In the prior art using the fasteners such as bolt come
The mold of production prefabricated components is fixed, not only inefficiency, but also when concrete is adhered in bolt, screw hole, is easy to cause
Fastener is caused not to be available, reusability is poor.
Preferably, referring to Fig. 1-2, Fig. 9-10, locating piece 12 is the first rectangular tube；First side form, 1 lower end outer surface is fixed
There is the second rectangular tube 13, the side form is carved type block 10 and is fixed on the second rectangular tube 13；It carves type block 11 and is located at the first rectangle
In gap between pipe and second rectangular tube 13.It will be understood by those skilled in the art that: locating piece 12 can be unlimited
It is set to rectangular tube, as long as being capable of fixing in, for limiting the position of 1 lower end of the first side form, locating piece can be on workbench
It is fixed multiple fixed blocks on the table.Wherein, the setting of the second rectangular tube 13 not only increases 1 lower end of the first side form
Structural strength, and be more advantageous to side form and carve type block 10 and carve the setting of type block 11；Optionally, it is being not provided with the second rectangular tube 13
In the case where, side form is carved type block 10 and can be directly anchored on the first side form 1.Foregoing description is for the first side form 1, this field
Technical staff is it is understood that the second side form 2 can be identical with the first side form 1, i.e. the first side form 1 and the second side form 2
It is symmetrical arranged.
Preferably, referring to Fig. 1, the end of the first side form 1 is provided with end mould limited block 14, and the end mould limited block 14 is used for
The end mould 2 is limited between two side forms 1.
The embodiment of the present invention is described with above attached drawing, in the absence of conflict, the reality in the present invention
The feature applied in example and embodiment can be combined with each other.The invention is not limited to above-mentioned specific embodiment, above-mentioned tool
Body embodiment is only schematical, rather than limitation, those skilled in the art under the inspiration of the present invention,
Without breaking away from the scope protected by the purposes and claims of the present invention, many forms can be also made, these belong to this
Within the protection scope of invention.
Claims (10)
1. a kind of for producing the side form fixing means of prefabricated components, the first side form and the second side form are located on workbench, described
End mould is provided between first side form and the second side form, it is characterised in that: be provided on the outside of first side form and be fixed on institute
State the locating piece on workbench；The side form fixing means the following steps are included:
1), second side form is positioned on the workbench；First side form is located at second side form and described fixed
Between the part of position, there is gap between first side form and the locating piece；
2), type block is carved in insertion in the gap, and the maximum gauge for carving type block is greater than the width in the gap, and minimum thickness is less than
The width in the gap；First side form it is described carve type block under the action of it is mobile to second side form so that described the
One side form and second side form are tight by the end die clamp.
2. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that first side
The top of mould and second side form is clamped by clamping structure.
3. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that described second side
Mould is positioned on the workbench by fastener.
4. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that described second side
The locating piece is also equipped on the outside of mould, second side form is abutted with the locating piece on the outside of second side form.
5. according to claim 4 for producing the side form fixing means of prefabricated components, which is characterized in that described second side
Type block is carved described in insertion between mould and locating piece.
6. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that first side
Mould includes floor and the profiled sheeting for moulding prefabricated component, and the floor is fixed on the appearance of the profiled sheeting in a crisscross manner
Face.
7. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that the locating piece
On be vertically arranged with pin shaft, the pin sleeve is equipped with the pressing plate that can be rotated around pin shaft axis；Side form lower end outer surface is corresponding
Side form is fixedly installed in the pressing plate and carves type block, and the upper surface that the side form carves type block is along the side form width direction
Inclined surface, the lower surface of the pressing plate is higher than the lowest part of the inclined surface, lower than the highest point of the inclined surface；Gu
When fixed first side form, the pressing plate is pressed on the upper surface that the side form carves type block.
8. according to claim 7 for producing the side form fixing means of prefabricated components, which is characterized in that the pressing plate and
The corresponding side form carves type block and is respectively provided with two or more, and side form described at least two of which carves inclining for the inclined surface of type block
Tilted direction is opposite.
9. according to claim 1 for producing the side form fixing means of prefabricated components, which is characterized in that the locating piece
To be fixed on multiple fixed blocks on the workbench.
10. according to claim 7 or 8 for producing the side form fixing means of prefabricated components, which is characterized in that described fixed
Position part is the first rectangular tube；Side form lower end outer surface is fixed with the second rectangular tube, and the side form is carved type block and is fixed at
On second rectangular tube；In the gap that type block is carved between first rectangular tube and second rectangular tube.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811591344.9A CN109693304B (en) | 2018-12-25 | 2018-12-25 | Side mold fixing method for producing prefabricated part |
| PCT/CN2019/107640 WO2020134239A1 (en) | 2018-12-25 | 2019-09-25 | Side mold fixing method for production of prefabricated component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811591344.9A CN109693304B (en) | 2018-12-25 | 2018-12-25 | Side mold fixing method for producing prefabricated part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109693304A true CN109693304A (en) | 2019-04-30 |
| CN109693304B CN109693304B (en) | 2020-12-04 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811591344.9A Active CN109693304B (en) | 2018-12-25 | 2018-12-25 | Side mold fixing method for producing prefabricated part |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109693304B (en) |
| WO (1) | WO2020134239A1 (en) |
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| WO2020134239A1 (en) * | 2018-12-25 | 2020-07-02 | 长沙远大住宅工业集团股份有限公司 | Side mold fixing method for production of prefabricated component |
| CN114347227A (en) * | 2021-12-30 | 2022-04-15 | 无锡嘉盛商远建筑科技有限公司 | Assembled prefabricated staircase mold and prefabricated staircase production method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020134239A1 (en) * | 2018-12-25 | 2020-07-02 | 长沙远大住宅工业集团股份有限公司 | Side mold fixing method for production of prefabricated component |
| CN114347227A (en) * | 2021-12-30 | 2022-04-15 | 无锡嘉盛商远建筑科技有限公司 | Assembled prefabricated staircase mold and prefabricated staircase production method |
| CN114347227B (en) * | 2021-12-30 | 2023-12-05 | 无锡嘉盛商远建筑科技有限公司 | Assembled prefabricated stair mold and prefabricated stair production method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020134239A1 (en) | 2020-07-02 |
| CN109693304B (en) | 2020-12-04 |
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