CN109683049A - A kind of pair of heater circuit carries out method, computer installation and the computer readable storage medium of fault detection - Google Patents
A kind of pair of heater circuit carries out method, computer installation and the computer readable storage medium of fault detection Download PDFInfo
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- CN109683049A CN109683049A CN201811557037.9A CN201811557037A CN109683049A CN 109683049 A CN109683049 A CN 109683049A CN 201811557037 A CN201811557037 A CN 201811557037A CN 109683049 A CN109683049 A CN 109683049A
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- 238000001514 detection method Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 title claims abstract description 17
- 238000003860 storage Methods 0.000 title claims abstract description 14
- 238000005485 electric heating Methods 0.000 claims description 68
- 238000004590 computer program Methods 0.000 claims description 17
- 230000005611 electricity Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 208000033748 Device issues Diseases 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005055 memory storage Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/282—Testing of electronic circuits specially adapted for particular applications not provided for elsewhere
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
The present invention provides the method that a kind of pair of heater circuit carries out fault detection, phase current including obtaining heater circuit, the phase current equilibrium valve of heater circuit is calculated according to three phase currents, judge whether phase current equilibrium valve is less than the first threshold of setting, if phase current equilibrium valve is less than first threshold, then set maximum current threshold value, judge whether phase current is greater than maximum current threshold value, if phase current be greater than maximum current threshold value if issue fault-signal.The present invention also provides the computer installations and computer readable storage medium of realizing the above method.The present invention effectively can carry out fault detection to heater circuit with convenient.
Description
Technical field
The present invention relates to enameled wire annealing heating fields, are specifically related to the side that a kind of pair of heater circuit carries out fault detection
Method, computer installation and computer readable storage medium.
Background technique
Packet is carried out to enameled wire and paints the important link made annealing treatment be during production of enamel wire, under normal circumstances, right
Enameled wire carries out in packet paint annealing process, is to be carried out by the multiple groups electric heating products such as electrothermal tube in heater circuit to enameled wire
Heating, if but one or more of electric heating products the case where damaging will lead to the product for the enameled wire produced
Quality occurs abnormal.In existing technology, has through detection temperature change and detected whether electric heating products damage, but when inspection
After having measured temperature change, the product quality for the enameled wire produced has already appeared exception, still unavoidable due to electric heating
Damage of product and the situation for leading to the product quality exception for the enameled wire produced.
Summary of the invention
The first object of the present invention is to provide a kind of convenient method for effectively carrying out fault detection to heater circuit.
The second object of the present invention is to provide a kind of side that can be realized above-mentioned a kind of pair of heater circuit and carry out fault detection
The computer installation of method.
The third object of the present invention is to provide a kind of side that can be realized above-mentioned a kind of pair of heater circuit and carry out fault detection
The computer readable storage medium of method.
In order to realize the first above-mentioned purpose, the method that a kind of pair of heater circuit provided by the invention carries out fault detection,
For carrying out the fault detection circuit of fault detection to heater circuit, wherein heater circuit includes three phase mains and electric heating products,
Three phase mains is powered to electric heating products, and this method includes the phase current for obtaining three-phase circuit, calculates electric heating according to three phase currents
The phase current equilibrium valve of circuit, judges whether phase current equilibrium valve is less than first threshold, if phase current equilibrium valve is less than the first threshold
Value sets maximum current threshold value, judges whether phase current is greater than maximum current threshold value, if phase current is greater than maximum current threshold value
Issue fault-signal.
By above scheme as it can be seen that after obtaining three-phase circuit, there are three phase currents in three-phase circuit, first according to three phase currents
The phase current equilibrium valve for calculating heater circuit is compared with the first threshold of setting, if phase current equilibrium valve is less than the of setting
One threshold value, then it represents that with the presence of one or more electric heating products failures in heater circuit.Then, maximum current threshold value is set, is sentenced
Whether broken phase current is greater than maximum current threshold value, if there is currently practical phase current to be greater than maximum current threshold value, then it represents that have one
There is short trouble in a or multiple electric heating products, cause phase current excessive, so that entire heater circuit trips, then issue event
Barrier signal gives extraneous terminal device, and extraneous terminal device issues fault cues sound by loudspeaker to remind staff to carry out event
Barrier processing.
Further embodiment is, if after phase current equilibrium valve is less than first threshold, also executing: setting minimum current threshold value,
Judge whether phase current is less than minimum current threshold value.
As it can be seen that tentatively judging after there are one or more electric heating products failures in heater circuit, then minimum current threshold is set
Value judges whether there is phase current less than minimum current threshold value.
Further embodiment is, if phase current is less than minimum current threshold value, to issue enabling signal.
As it can be seen that if there is phase current to be less than minimum current threshold value, then it represents where the phase current less than minimum current threshold value
There are one or more electric heating products open circuit fault occur on circuitry phase, the phase current of this circuitry phase is caused to become smaller, is opened with regard to sending
Signal is moved, multiple spare electric heating products are equipped in the circuit as where in heater circuit in each phase current, it is multiple spare
All it is in parallel between electric heating products and electric heating products, and is equipped with control switch example between terminal device and each spare electric heating
Such as relay, after detecting the electric heating products failure on one or more phase currents, to the control where above-mentioned phase current
Switch sends enabling signal, starts the spare electric heating products of the circuitry phase where above-mentioned electric current, only to detecting that electric heating is electric again
The first threshold that the phase current equilibrium valve on road is greater than setting is not then issuing enabling signal.
Further embodiment is that the phase current equilibrium valve of heater circuit is obtained by following formula:Wherein, I1, I2, I3 are respectively one of heater circuit
Phase current,For the phase current equilibrium valve of electric heating products.
As it can be seen that passing through the phase current equilibrium valve of the available heater circuit of above-mentioned calculation formula.
Further embodiment is, before obtaining three-phase current, also executes: obtaining run signal.
As it can be seen that first passing through before obtaining three-phase current and obtaining run signal to judge whether heater circuit is working.
Further embodiment is, after obtaining run signal, before obtaining three-phase current, executes: judge run signal whether be
0, if judging, run signal is not 0, obtains three-phase current.
As it can be seen that judge that the run signal got indicates that heater circuit is working as 0, available heater circuit
Three-phase current come judge heater circuit whether failure.
In order to realize the second above-mentioned purpose, computer installation provided by the invention includes carrying out failure inspection to heater circuit
Slowdown monitoring circuit, fault detection circuit include processor and memory, and the processor is for executing the computer journey stored in memory
Each step of the above-mentioned fault detection method that fault detection is carried out to heater circuit is realized when sequence.
In order to realize above-mentioned third purpose, computer readable storage medium provided by the invention is stored thereon with calculating
Machine program, and when computer program is executed by processor, realizes the above-mentioned fault detection side that fault detection is carried out to heater circuit
Each step of method.
Detailed description of the invention
Fig. 1 is the circuit that the heater circuit of embodiment of the method for fault detection is carried out using a kind of pair of heater circuit of the present invention
Structure chart.
Fig. 2 is the circuit structure diagram using computer installation embodiment fault detection circuit of the present invention.
Fig. 3 is the flow chart for the embodiment of the method that the present invention carries out fault detection to heater circuit.
The invention will be further described with reference to the accompanying drawings and embodiments.
Specific embodiment
The method for carrying out fault detection to heater circuit of the invention is applied on the terminal device of detection heater circuit, right
Heater circuit, which carries out fault detection method, can realize by judging detection electric current, it is determined whether have electric heating products that event occurs
Barrier.The present invention also provides a kind of computer installation, which includes processor, and processor can be with executing application
Order, to realize the above-mentioned each step for carrying out fault detection method to heater circuit.It is provided by the invention computer-readable
Computer program is stored on storage medium, and when computer program is executed by processor is realized and above-mentioned carries out to heater circuit
Each step of fault detection.
The embodiment of the method for fault detection is carried out to heater circuit:
Referring to Fig. 1, the heater circuit using the present embodiment includes three phase mains 1 and the first electric heating products group 7, the second electric heating
Product group 8 and third electric heating products group 9, the first of the first voltage output end 2 of three phase mains 1 and the first electric heating products group 7
End electrical connection, the second voltage output end 3 of three phase mains 1 are electrically connected with the first end of the second electric heating products group 8, three phase mains
Tertiary voltage output end 4 is electrically connected with the first end of third electric heating products group 9, the second end of the first electric heating products group 7, the second electricity
The second end of hot product group 8, the second end of third electric heating products group 9 are electrically connected with ground terminal GND respectively.Wherein, the first electric heating
Product group 7 includes being arranged in parallel multiple first electric heating products and multiple spare first electric heating products, and the second electric heating products group 8 includes
Multiple second electric heating products and multiple spare second electric heating products being arranged in parallel, third electric heating products group 9 include being arranged in parallel
Multiple third electric heating products and multiple spare third electric heating products.And the electric heating products in the present embodiment are preferably electric heating
Pipe.
Preferably, it sets from voltage output end 2 by the first electric heating products group 7 to ground terminal GND as the first circuitry phase, then
The main line electric current of first circuitry phase is the first phase current.Setting is from voltage output end 3 by the second electric heating products group 8 to ground terminal
GND is the second circuitry phase, then the main line electric current of the second circuitry phase is the second phase current.Setting passes through first from voltage output end 4
Electric heating products group 9 is third circuitry phase to ground terminal GND, then the main line electric current of third circuitry phase is third phase current.
Referring to Fig. 3, step S1 is first carried out in this method, obtains run signal.In this way, terminal device gets run signal
After can first judge whether heater circuit works normally.
Then, step S2 is executed, judges whether run signal is 0, if run signal is not 0, then it represents that heater circuit is
It is worked normally, thens follow the steps S3, obtain the phase current of heater circuit, the phase electricity of heater circuit is calculated according to three phase currents
Mobile equilibrium value.Wherein, the formula of phase current equilibrium valve is calculated are as follows:Wherein, I1, I2, I3 are respectively one of heater circuit
Phase current,For the phase current equilibrium valve of electric heating products.In this way, passing through three phase currents and basis of the electric heating electric current got
Calculation formula obtains the phase current equilibrium valve of current heater circuit.
Then step S4 is executed, judges whether phase current equilibrium valve is less than the first threshold of setting.For example, first setting one
The first threshold of phase current equilibrium valve under normal circumstances, if the phase current equilibrium valve of currently practical heater circuit is less than the of setting
One threshold value, then it represents that have the current value of one or more phase currents excessive or too small in three phase currents.
Then, if phase current equilibrium valve is less than the first threshold of setting, S5 is thened follow the steps, sets maximum current threshold value.
As it can be seen that the reason for having one or more phase currents excessive or too small in three phase currents is that occur abnormal phase electricity due to current value
Caused by the electric heating products failure in circuitry phase where flowing.Setting maximum current threshold value is come respectively to the electric current of three phase currents
Value is detected, and judges whether the current value of three phase currents is excessive.
Finally, executing step S6, judge whether phase current is greater than max-thresholds.If phase current is greater than max-thresholds, indicate
The case where with the presence of electric heating products short trouble, cause the phase current of the circuitry phase where electric heating products excessive, actual conditions are
The case where current value of three phase currents is excessive simultaneously, and heater circuit trips.In this way, judging that phase current is greater than maximum threshold
Value thens follow the steps S7, issues fault-signal.In this way, terminal device issues fault-signal to extraneous terminal, extraneous terminal is logical
It crosses loudspeaker and issues fault cues sound, to remind the failure of staff's heater circuit to need repairing.
If phase current is less than max-thresholds, S8 is thened follow the steps, sets minimum current threshold value, judges that phase current is less than most
Low current threshold value thens follow the steps S9, issues enabling signal.In this way, detecting one or more phase currents in three phase currents
There is the too small situation of current value, then it represents that the electric heating products occurred on the circuitry phase where the too small phase current of current value occur
Open circuit fault needs to start new spare electric heating products and puts into the circuitry phase for electric heating products failure occur.
Preferably, by being equipped with a control switch, positive reason between each spare electric heating products and terminal device
Spare electric heating products under condition in each circuitry phase are in an off state.When terminal device is to there is electric heating products open circuit fault
Circuitry phase on spare electric heating products corresponding to control switch send enabling signal after, can start spare electric heating products into
Row work, until the three-phase balance value of heater circuit is greater than first threshold.
It can be seen that a kind of pair of heater circuit of the invention carries out the embodiment of the method for fault detection, calculating electricity is first passed through
The actual phase current equilibrium valve of heater circuit judges whether the electric heating products of heater circuit have out compared with the first threshold of setting
Existing failure.Judge whether the current value of one or more phase currents in three phase currents obtained is greater than setting maximum current threshold again
, there is short trouble to detect the electric heating products of circuitry phase corresponding to the excessive phase current of current value in value, then issues failure letter
Number.If the current value of one or more phase currents is not above setting maximum current threshold value in three phase currents obtained, sentence
Whether the current value of one or more phase currents is less than setting minimum current threshold value in disconnected three phase currents obtained, to detect
There is open circuit fault in electric heating products on circuitry phase corresponding to the too small phase current of current value, then issue enabling signal, starting
Spare electric heating products where failure electric heating products on circuitry phase work, only real to the phase current for detecting heater circuit again
Border equilibrium valve, which is less than first threshold, then to be terminated to issue enabling signal.
Computer installation embodiment:
As shown in Fig. 2, including the event for carrying out fault detection to heater circuit using the computer installation of the present embodiment
Hinder detection circuit, fault detection circuit includes processor 10, current signal collector 11, run signal collector 12, controls and open
Close 15, wherein processor 10 obtains current signal, the processor 10 that current signal collector 11 is sent and obtains run signal acquisition
The run signal that device 12 is sent, processor 10 send control signal to control switch 15.Wherein, each spare electric heating products with
A control switch 15 is equipped between processor 10.
Current signal collector 11 in the present embodiment includes current transformer and current rectifying and wave filtering circuit, current transformer with
Current rectifying and wave filtering circuit electrical connection, current transformer get detection electric current, are filtered place to electric current by current rectifying and wave filtering circuit
Reason, is sent to processor 10 for the detection electric current after filtering processing.Run signal collector 12 can be relay or silicon-controlled
Controller or contactor, and the voltage output end of run signal collector 12 is electrically connected with the optocoupler interface on processor 10, fortune
The run signal that row signal picker 12 directly will acquire is sent to processor 10.Processor 10 to control switch 15 by sending out
Enabling signal is sent to control opening or closing for spare electric heating products.
Processor 10 is realized when executing computer program in the above-mentioned embodiment of the method for carrying out fault detection to heater circuit
The step of.
For example, computer program can be divided into one or more modules, one or more module, which is stored in, is deposited
It in reservoir, and is executed by processor, to complete the present invention.One or more modules can be the system that can complete specific function
Column count machine program instruction section, the instruction segment is for describing implementation procedure of the computer program in computer installation.
Computer installation may include, but be not limited only to, processor 10, memory.It will be understood by those skilled in the art that meter
Calculation machine device may include more or fewer components, perhaps combine certain components or different components, such as computer dress
Setting can also include input-output equipment, network access equipment, bus etc..
For example, processor 10 can be central processing unit (Central Processing Unit, CPU), can also be
Other general processors, digital signal processor (Digital Signal Processor, DSP), specific integrated circuit
(Application Specific Integrated Circuit, ASIC), ready-made programmable gate array
(FieldProgrammable Gate Array, FPGA) either other programmable logic device, discrete gate or transistor are patrolled
Collect device, discrete hardware components etc..General processor can be microprocessor or the processor be also possible to it is any conventional
Processor etc..Processor 10 is the control centre of computer installation, utilizes various interfaces and the entire computer installation of connection
Various pieces.
Memory can be used for storing computer program and/or module, and processor is stored in memory by operation or execution
Interior computer program and/or module, and the data being stored in memory are called, realize the various function of computer installation
Energy.For example, memory can mainly include storing program area and storage data area, wherein storing program area can storage program area,
Application program needed at least one function (such as sound receive capabilities, sound are converted into literal function etc.) etc.；Storing data
Area, which can be stored, uses created data (such as audio data, text data etc.) etc. according to mobile phone.In addition, memory can be with
It can also include nonvolatile memory, such as hard disk, memory, plug-in type hard disk, intelligence including high-speed random access memory
Storage card (Smart Media Card, SMC), secure digital (Secure Digital, SD) card, flash card (Flash
Card), at least one disk memory, flush memory device or other volatile solid-state parts.
Computer readable storage medium embodiment:
If the integrated module of the computer installation of above-described embodiment is realized in the form of SFU software functional unit and as only
Vertical product when selling or using, can store in a computer readable storage medium.Based on this understanding, in realization
The all or part of the process carried out in fault detection method embodiment to electric heating products is stated, can also be referred to by computer program
Relevant hardware is enabled to complete, computer program can be stored in a computer readable storage medium, and the computer program is in quilt
, it can be achieved that above-mentioned the step of carrying out fault detection method embodiment to electric heating products when processor executes.Wherein, computer program
Including computer program code, computer program code can for source code form, object identification code form, executable file or certain
A little intermediate forms etc..Storage medium may include: that any entity that can carry computer program code or device, record are situated between
It is matter, USB flash disk, mobile hard disk, magnetic disk, CD, computer storage, read-only memory (ROM, Read-Only Memory), random
Access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium etc..It needs
It is noted that computer-readable medium include content can according in jurisdiction make laws and patent practice requirement into
Row increase and decrease appropriate, such as do not include electric load according to legislation and patent practice, computer-readable medium in certain jurisdictions
Wave signal and telecommunication signal.
It should be noted that the above is only a preferred embodiment of the present invention, but the design concept invented is not limited thereto,
All insubstantial modifications made using this design to the present invention, also each fall within this bright protection scope.
Claims (8)
1. a kind of pair of heater circuit carries out fault detection method, for carrying out the fault detection electricity of fault detection to heater circuit
Road, wherein the heater circuit includes three phase mains and electric heating products, and the three phase mains is powered to the electric heating products,
It is characterized in that, this method comprises:
The phase current for obtaining the heater circuit is balanced according to the phase current that three phase currents calculate the heater circuit
Value, judges whether the phase current equilibrium valve is less than the first threshold of setting；
If the phase current equilibrium valve is less than first threshold, maximum current threshold value is set, judges whether the phase current is greater than
The maximum current threshold value；
If the phase current be greater than the maximum current threshold value if issue fault-signal.
2. the method that a kind of pair of heater circuit according to claim 1 carries out fault detection, this method comprises:
If the circuitry phase is less than the maximum current threshold value, also execute: setting minimum current threshold value judges that the phase current is
It is no to be less than minimum current threshold value.
3. the method that a kind of pair of heater circuit according to claim 2 carries out fault detection, this method comprises:
If the phase current is less than the minimum current threshold value, enabling signal is issued.
4. the method that a kind of pair of heater circuit according to claim 1 carries out fault detection, comprising:
The phase current equilibrium valve of the heater circuit is obtained by following formula: Wherein, I1, I2, I3 are respectively a phase current of the heater circuit,It is described
The phase current equilibrium valve of electric heating products.
5. the method that a kind of pair of heater circuit according to any one of claims 1 to 4 carries out fault detection, comprising:
It before the phase current for obtaining the heater circuit, also executes: obtaining run signal.
6. the method that a kind of pair of heater circuit according to claim 5 carries out fault detection, comprising:
It after the acquisition run signal, before the acquisition three-phase current, executes: judging whether the run signal is 0, if judgement
The run signal is not 0, then obtains the phase current of the heater circuit.
7. a kind of computer installation, including the fault detection circuit for carrying out fault detection to heater circuit, it is characterised in that:
The fault detection circuit includes processor and memory, and the processor is for executing the computer stored in the memory
It is realized when program such as the step of carrying out fault detection method to electric heating products as claimed in any one of claims 1 to 6.
8. a kind of computer readable storage medium, is stored thereon with computer program, it is characterised in that: the computer program quilt
It is realized when processor executes such as the step of carrying out fault detection method to heater circuit as claimed in any one of claims 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811557037.9A CN109683049B (en) | 2018-12-19 | 2018-12-19 | Method for detecting faults of electric heating circuit, computer device and computer readable storage medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811557037.9A CN109683049B (en) | 2018-12-19 | 2018-12-19 | Method for detecting faults of electric heating circuit, computer device and computer readable storage medium |
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| Publication Number | Publication Date |
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| CN109683049A true CN109683049A (en) | 2019-04-26 |
| CN109683049B CN109683049B (en) | 2021-03-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113064014A (en) * | 2021-04-02 | 2021-07-02 | 首钢京唐钢铁联合有限责任公司 | Method, device, equipment and medium for detecting electric tracing band |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113064014A (en) * | 2021-04-02 | 2021-07-02 | 首钢京唐钢铁联合有限责任公司 | Method, device, equipment and medium for detecting electric tracing band |
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| CN109683049B (en) | 2021-03-19 |
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