CN109680305A - Double anode electrolyte shovel pushes away cleaning system and its shovel crushing device - Google Patents
Double anode electrolyte shovel pushes away cleaning system and its shovel crushing device Download PDFInfo
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- CN109680305A CN109680305A CN201910171632.7A CN201910171632A CN109680305A CN 109680305 A CN109680305 A CN 109680305A CN 201910171632 A CN201910171632 A CN 201910171632A CN 109680305 A CN109680305 A CN 109680305A
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- shovel
- crushing device
- knife rest
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- pedestal
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/14—Devices for feeding or crust breaking
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/20—Automatic control or regulation of cells
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- Crushing And Grinding (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to double anode electrolyte shovels to push away cleaning system and its shovel crushing device.It includes turnover device for overturning guide rod group and for carrying out shoveling broken shovel crushing device after the overturning of guide rod group that double anode electrolyte shovel, which pushes away cleaning system, shoveling crushing device includes shovel crushing device rack and knife rest, shoveling crushing device rack includes shovel crushing device pedestal, the shovel crushing device middle base being arranged on shovel crushing device pedestal and the shovel crushing device seat of honour being arranged in shovel crushing device middle base, knife rest includes left knife rest, right knife rest and rail head, shovel crushing device middle base is equipped with the knife rest mounting base extended along the longitudinal direction, the shovel crushing device seat of honour is equipped with the knife rest mounting base vertically extended, left knife rest and right knife rest are mounted in the knife rest mounting base in shovel crushing device middle base, rail head is mounted in the knife rest mounting base at the shovel crushing device seat of honour, shovel crushing device middle base and the shovel crushing device seat of honour are equipped with for driving the hydraulic of corresponding knife rest movement Cylinder.Cleaning effect is good, high-efficient.
Description
Technical field
The invention belongs to Aluminum Electrolysis Production apparatus field more particularly to a kind of double anode electrolyte shovel push away cleaning system and its
Shovel crushing device.
Background technique
Anode steel claw has the models such as parallel three-jaw, four paws, three-dimensional four paws, six pawls, eight pawls, double anode steel pawl, anode rod
On have aluminum guide, under have an anode carbon block, the production consumption product of the anode component of composition, as consumables, anode steel claw and its aluminium
Guide rod will be depleted after potroom produces one month, at this moment needs to remove old anode assemblies, changes new, general
On old guide rod remaining aluminium slag and cleaning electrolyte hang.Double anode cleaning electrolyte is in the production of double anode electrolytic aluminium anode
An important ring, manual cleaning electrolyte is at high cost, low efficiency, seriously polluted；But it is limited by double anode guide rod group structure, electricity
It is big to solve matter automation scale removal process complexity, difficulty.The middle promulgated by the State Council that publication No. is CN103849892A, date of publication is 2014.06.11
Bright patent application discloses a kind of novel anode scrap cleaning electrolyte equipment, including stretched wire trolley component, hydraulic breaker
Component, perching knife cleaning member and chain cleaning member is got rid of, stretched wire trolley component and hydraulic breaker component, perching knife cleaning portion
Part gets rid of three components of chain cleaning member to be slidably connected, and is located above three components, hydraulic breaker component, perching knife
Cleaning member, get rid of three components of chain cleaning member pass through fixing bracket body connect.Hydraulic breaker is for clearing up surface electrolysis
Matter, most importantly perching knife cleaning member, but due to the electrolyte on the electrolytic condenser list anode steel claw on double anode steel pawl
More, thicker, existing perching knife cleaning plant cleaning effect is poor, low efficiency.
Summary of the invention
The double anode electrolyte that the purpose of the present invention is to provide the cleaning effects of a kind of pair of electrolyte is good, work efficiency is high
Shovel pushes away cleaning system；The object of the invention is also to provide the shovel crushing devices that one kind uses within the system.
To achieve the above object, double anode electrolyte shovel of the invention pushes away cleaning system the following technical solution is employed: double
It includes turnover device for overturning guide rod group and for being shoveled after the overturning of guide rod group that anodolyte shovel, which pushes away cleaning system,
Broken shovel crushing device, shovel crushing device include shovel crushing device rack and knife rest, and shovel crushing device rack includes shovel crushing device pedestal, setting
In the shovel crushing device middle base on shovel crushing device pedestal and the shovel crushing device seat of honour being arranged in shovel crushing device middle base, knife rest packet
Left knife rest, right knife rest and rail head are included, shovel crushing device middle base is equipped with the knife rest mounting base extended along the longitudinal direction, shovels broken
The device seat of honour is equipped with the knife rest mounting base vertically extended, and left knife rest and right knife rest are mounted in shovel crushing device middle base
Knife rest mounting base on, rail head be mounted on shovel the crushing device seat of honour knife rest mounting base on, shovel crushing device middle base and shovel it is broken
The device seat of honour is equipped with the hydraulic cylinder for driving corresponding knife rest movement.
The utility model has the advantages that rear turnover device drive is led in place when guide rod group push-in shovel is pushed away cleaning station by car puller in work
Bar group overturns 90 °, after overturning in place, shovels broken machine and is cleared up, guide rod group is pushed by each reset, car puller after the completion of cleaning
Move down station.Compared with the prior art, automated job saves manpower, and multiple angle positions are cleared up simultaneously, and cleaning effect is good,
Work efficiency is high.
Further, turnover device includes turnover device pedestal and the turnover bracket that is hinged on turnover device pedestal, is turned over
Rotary device pedestal is equipped with the turnover bracket hydraulic cylinder for driving turnover bracket to rotate, and turnover bracket includes rectangular configuration
The second support of first support and U-shaped structure, the width of first support and the equivalent width of second support, second support are overlapped on
In first support, first support is equipped with the guide pole positioning device for clamping guide rod group, and second support is equipped with and is used to support
The anode scrap support device of anode scrap is additionally provided in guide pole positioning device in first support in the position close to guide pole positioning device
The support device of support guide rod group when clamping guide rod group.
Further, anode scrap support device include anode scrap support frame, for drive anode scrap support frame swing gear frame and
The gear frame driving hydraulic cylinder being mounted on anode scrap support frame, anode scrap support frame are U-shaped structure, and there are two J-type portions for U-shaped structure tool
It cuts with scissors respectively one end of the coupling part be divided to and be connected between the curved end of two J-type parts, the separate coupling part of two J-type parts
It connects in the second support, gear frame includes two spaced triangle type frame arranged side by side, and one end of each triangle type frame is hinged
It is hinged on the anode scrap support frame in turnover bracket bottom, one end, the piston rod of one end connection gear frame driving hydraulic cylinder.
Further, guide pole positioning device includes the gripper jaw mounting base of U-shaped structure, and the bottom of gripper jaw mounting base is hinged
There are two gripper jaw, two gripper jaws are oppositely arranged, and two are additionally provided in gripper jaw mounting base for driving corresponding gripper jaw to act
Gripper jaw hydraulic cylinder, guide pole positioning device is arranged perpendicular to turnover bracket, and there are two guide pole positioning devices, and two guide rods are fixed
Position device is on turnover bracket between the upper and lower every setting.
Further, support device includes support frame and overturning pedestal, and support frame and overturning pedestal all have cuboid-type
Part and isosceles trapezoid part, for connecting turnover bracket, isosceles trapezoid part is used to support guide rod group, turns over for cuboid-type part
The both ends of spindle housing further respectively have a triangular form attachment base, and triangular form attachment base is equipped with fixing axle, on turnover device pedestal
Equipped with fixing axle mounting base, support frame and overturning pedestal are fixedly mounted on turnover bracket, and turnover bracket passes through overturning pedestal peace
On turnover device pedestal.
Double anode electrolyte shovel of the invention pushes away cleaning system shovel crushing device, and the following technical solution is employed: double anode electricity
Solution matter shovel push away cleaning system with shovel crushing device include for turnover device by guide rod group overturning after carry out shoveling broken shovel crushing device,
Shoveling crushing device includes shovel crushing device rack and knife rest, and shovel crushing device rack includes shovel crushing device pedestal, setting at shovel crushing device bottom
Shovel crushing device middle base on seat and the shovel crushing device seat of honour being arranged in shovel crushing device middle base, knife rest includes left knife rest, the right side
Knife rest and rail head, shovel crushing device middle base are equipped with the knife rest mounting base extended along the longitudinal direction, shovel on the crushing device seat of honour
Equipped with the knife rest mounting base vertically extended, left knife rest and right knife rest are mounted on the knife rest installation in shovel crushing device middle base
On seat, rail head is mounted in the knife rest mounting base at the shovel crushing device seat of honour, in shovel crushing device middle base and the shovel crushing device seat of honour
Equipped with for driving the hydraulic cylinder of corresponding knife rest movement.
Detailed description of the invention
Fig. 1 is the perspective view one that double anode electrolyte automatically clears up system；
Fig. 2 is the perspective view two that double anode electrolyte automatically clears up system；
Fig. 3 is the main view that double anode electrolyte automatically clears up system；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is the perspective view for vibrating the system of clearing up of loosening；
Fig. 6 is the main view for vibrating the system of clearing up of loosening；
Fig. 7 is the perspective view of vibration device pedestal；
Fig. 8 is the perspective view of vibration device middle base；
Fig. 9 is the perspective view at the vibration device seat of honour；
Figure 10 is the perspective view of clamping device bracket；
Figure 11 is the perspective view of clamp system；
Figure 12 is the perspective view that shovel pushes away cleaning system；
Figure 13 is perspective view one of the turnover device before overturning；
Figure 14 is perspective view two of the turnover device before overturning；
Figure 15 is perspective view three of the turnover device before overturning；
Figure 16 is perspective view one of the turnover device after overturning；
Figure 17 is perspective view two of the turnover device after overturning；
Figure 18 is perspective view three of the turnover device after overturning；
Figure 19 is the perspective view of turnover device pedestal；
Figure 20 is the perspective view one of turnover bracket；
Figure 21 is the perspective view two of turnover bracket；
Figure 22 is the perspective view of guide pole positioning device；
Figure 23 is the perspective view one of anode scrap support device；
Figure 24 is the perspective view two of anode scrap support device；
Figure 25 is the perspective view of support frame；
Figure 26 is the perspective view for overturning pedestal；
Figure 27 is the perspective view for shoveling crushing device；
Figure 28 is the exploded view for shoveling crushing device rack；
Figure 29 is the perspective view of left knife rest；
Figure 30 is the perspective view of rail head；
Figure 31 is to get rid of the perspective view for beating cleaning system；
Figure 32 is to get rid of the main view for beating cleaning system；
Figure 33 is to get rid of the perspective view for playing component.
In figure: 2000- vibrates cleaning system of loosening, 2100- first vibrates loosen cleaning plant, 2110- vibration device bottom
Seat, 2120- vibration device middle base, the 2130- vibration device seat of honour, 2140- hydraulic vibration device, the vibration of 2200- second are loosened
Cleaning plant, 2300- clamping device, 2310- clamping device bracket, 2311- door frame, 2312- overhanging frame, 2313- guide rod baffle,
2320- clamp system, 2321- gripper jaw mounting rack, 2322- gripper jaw, 2323- hydraulic cylinder；
3000- shovel pushes away cleaning system, 3100- turnover device, 3110- turnover device pedestal, 3111- rectangular base plate, 3112-F type
Frame, 3113- hinged seat, 3114- turnover bracket block beam, 3120- turnover bracket, 3121 first supports, 3122- second support,
3130- guide pole positioning device, 3131- gripper jaw mounting base, 3132- gripper jaw, 3133- hydraulic cylinder, 3134- gripper jaw locking dress
Set, 3135- rectangular mounting plate, 3140- anode scrap support device, 3141- anode scrap support frame, 3142- gear frame, 3143- hydraulic cylinder,
3150- support frame, 3160- overturning pedestal, 3161- triangular form attachment base, 3170- hydraulic cylinder, 3200- shovel crushing device, 3210- shovel
Crushing device pedestal, 3220- shovel crushing device middle base, 3221- rectangle seat, 3222- knife rest mounting rack, 3230- shovel the crushing device seat of honour,
3240- left knife rest, 3241- left knife rest pedestal, 3242- carriage component, 3243- small tool component, 3244- track base, 3250-
Right knife rest, 3260- rail head, 3261- bracket bottom plate, 3262- rail head pedestal, 3263- cutter holder assembly, 3264- guide rail
Seat；
4000- gets rid of and beats cleaning system, 4100- first gets rid of dozen cleaning plant, 4110- gets rid of dozen device pedestal, 4120- gets rid of dozen component,
4121- get rid of beat seat, 4122- get rid of chain component, 4123- track base, 4124- swivel mount, 4125- get rid of chain, 4126- synchronous pulley,
4127- shield, 4128- hydraulic cylinder, 4200- second, which are got rid of, makes cleaning plant.
Specific embodiment
As shown in Fig. 1 to Figure 33, double anode electrolyte automatically the system of clearing up include computer room, electrical system, pneumatic control system,
Hydraulic system, vibration loosen cleaning system 2000, shovel push away cleaning system 3000, get rid of beat cleaning system 4000, stretched wire conveying device,
Belt conveyor.Computer room is sealing room, and sealing room has inlet and outlet, and electrical system is mainly by station, PLC rack, distribution
Cabinet composition, each movement for operational control unit；Pneumatic control system is mainly made of elements such as solenoid valve, oil water separators,
Control each cylinder movement of equipment；Hydraulic station is mainly made of pressure pump, fuel tank, heater and instrument etc., for driving each oil
Cylinder movement.Stretched wire conveying device, which enters from computer room import and exports from computer room, draws, and stretched wire conveying device is the prior art, stretched wire
Conveying device includes stretched wire, the rotating device that stretched wire is arranged in and the car puller for pushing guide rod group to advance, and rotating device is used
In driving the rotation of guide rod group, guide rod group position is adjusted.Cleaning system 2000 of loosening is vibrated, shovels to push away cleaning system 3000 and get rid of and beat clearly
Reason system 4000 is set gradually on the direction of travel of stretched wire conveying device in computer room, and belt conveyor is arranged in stretched wire conveying
The lower section of device, for transporting the electrolyte under cleaning.
For vibrating cleaning system 2000 of loosening: as shown in Fig. 5-Figure 11, including two kinds are vibrated cleaning plant of loosening, respectively
Cleaning plant 2100 and second of loosening is vibrated for first and vibrates cleaning plant 2200 of loosening, and first vibrates cleaning plant 2100 of loosening
Cleaning plant 2200 is loosened including vibration device pedestal 2110, vibration device middle base 2120, vibration device with the second vibration
The seat of honour 2130 and hydraulic vibration device 2140, vibration device pedestal 2110 are cuboid-type, hollow structure, vibration device pedestal
2110 top is equipped with two linear cylindrical guide rails extended in left-right direction, and vibration device middle base 2120 is mounted on the guide rail
On, the hydraulic cylinder for driving vibration device middle base 2120 mobile is equipped between two guide rails.Vibration device middle base 2120 is
Plank frame, the level board including a rectangular configuration, the straight line circle that installation two extends along the longitudinal direction on the top surface of level board
Column guide rail, the vibration device seat of honour 2130 are installed on the guideway, are arranged between two guide rails for driving the vibration device seat of honour 2130
Mobile hydraulic cylinder.The vibration device seat of honour 2130 includes a rectangular slab and four track bases being arranged on rectangular slab bottom surface, square
Shape plate is equipped with hydraulic vibration device mounting hole, and hydraulic vibration device 2140 is fixedly mounted on the vibration device seat of honour 2130,
Hydraulic vibration device 2140 uses hydraulic breaking hammer, carries out broken loosen for the electrolyte to residue pole surface.
It loosens unlike cleaning plant 2200 from the second vibration, first vibrates the vibration device for cleaning plant 2100 of loosening
The clamping device 2300 for clamping guide rod group is additionally provided on pedestal 2110, clamping device 2300 includes clamping device bracket 2310
With the clamp system 2320 being mounted on clamping device bracket 2310, there is clamping device bracket 2310 door frame 2311 and setting to exist
The overhanging frame 2312 at the top of door frame 2311, overhanging frame 2312 have two cantilevers in 2311 outside of door frame, above and below two cantilevers
Interval, each cantilever top are respectively set a mounting plate by the position of close end, install a clamp system respectively on two mounting plates
2320, each cantilever end is additionally provided with a guide rod baffle 2313, and guide rod baffle 2313 is bent at isosceles trapezoid shape.Clamp system 2320
Including gripper jaw mounting rack 2321, two gripper jaws 2322 are hinged on gripper jaw mounting rack 2321, two gripper jaws 2322 are set in opposite directions
It sets, two hydraulic cylinders 2323 for driving corresponding gripper jaw 2322 to swing is additionally provided on gripper jaw mounting rack 2321.
Clamping device 2300 clamps guide rod group when work, vibration device middle base 2120 and/or the vibration device seat of honour
2130 drive hydraulic breaking hammer 2140 mobile, carry out loosening for each orientation to the electrolyte among steel pawl and outside, make steel pawl
Bulk electrolyte on the outside of intermediate and steel pawl decomposes loose or dislocation, clears up the electrolyte to get off and falls into Belt Conveying below equipment
It is transported on machine.After the completion of cleaning, each reset, the rotating device on stretched wire drives guide rod group to be rotated by 90 °, then clamping device
2300 again clamp guide rod group, and hydraulic breaking hammer 2140 is mobile after the completion of positioning, to the electrolyte among two rows of steel pawls and outside
Loosening for each orientation is carried out, makes among two rows of steel pawls and the bulk electrolyte in outside decomposes loose or dislocation, clear up the electricity to get off
Solution matter, which is fallen on the belt conveyor below equipment, to be transported.After the completion of cleaning, each reset, guide rod group removes equipment, equipment
It is recycled into subsequent work.
For shovel push away cleaning system 3000: as shown in Figure 12 to Figure 30, shovel push away cleaning system 3000 main function be by
Remaining electrolyte is removed in anode scrap carbon block after vibration is loosened；It includes turnover device 3100 and the broken dress of shovel that shovel, which pushes away cleaning system 3000,
3200 are set, turnover device 3100 includes turnover device pedestal 3110, turnover bracket 3120, guide pole positioning device 3130, anode scrap branch
Support arrangement 3140, support frame 3150 and overturning pedestal 3160.Turnover device pedestal 3110 includes a rectangular base plate 3111 and setting
Two horizontal positioned F type frame 3112 in rectangular base plate 3111, the two interval settings side by side of F type frame 3112, F type frame 3112
Upper beam stretches out rectangular base plate 3111, and the hinged seat 3113 installed for turnover bracket 3120, two F type frame 3112 are arranged on extension
Between be additionally provided with for when turnover bracket 3120 turns to level to turnover bracket 3120 carry out block turnover bracket block
Beam 3114.
Turnover bracket 3120 includes first support 3121 and second support 3122, and first support 3121 is rectangular configuration, the
Two brackets 3122 are U-shaped structure, 3121 width of first support and the 2nd 3122 equivalent width, and second support 3122 is overlapped on
In first support 3121, the inside of 3121 rectangle rack of first support part is equipped with three crossbeams, wherein two crossbeams are close to first
It is arranged in the middle part of bracket 3121, another bottom beam close to first support 3121 is arranged, the second support backwards of first support 3121
One rectangular panel is set on 3122 stent cover, in rectangular panel between two crossbeams in middle position, bottom beam with by dividing into
A rectangular opening passed through for guide pole positioning device 3130 is respectively set between the crossbeam set, in the two sides of rectangular opening in rectangular panel
The mounting hole that a row installs for guide pole positioning device 3130 is respectively set.
There are two guide pole positioning devices 3130, and two guide pole positioning devices 3130 are separately mounted to two on turnover bracket 3120
In rectangular opening, guide pole positioning device 3130 include gripper jaw mounting base 3131, gripper jaw 3132, hydraulic cylinder 3133, perpendicular to folder
The gripper jaw locking device 3134 of the setting of pawl mounting base 3131 is held, gripper jaw mounting base 3131 is U-shaped structure, and gripper jaw 3132 has
Two, two gripper jaws 3132 are hinged on 3131 bottom of gripper jaw mounting base, and two gripper jaws 3132 are oppositely arranged.Hydraulic cylinder 3133
There are two, it is separately mounted to the left and right side of gripper jaw mounting base 3131, for driving gripper jaw 3132 to swing.Gripper jaw peace
It fills the position on two U-shaped sides of seat 3131 close to gripper jaw 3132 and is respectively equipped with a rectangular mounting plate 3135, rectangle installation
Plate 3135 is arranged perpendicular to U-shaped face, and row's mounting hole is arranged on rectangular mounting plate 3135.Gripper jaw mounting base 3131 is worn when installation
The correspondence rectangular opening on turnover bracket 3120 is crossed, upward, rectangular mounting plate 3135 is attached to overturning branch to gripper jaw locking device 3134
On frame 3120 and it is screwed.
Support frame 3150 is mounted on the downside of the top rectangular opening in position, and overturning pedestal 3160 is mounted on 3150 He of support frame
Between the rectangular opening of position on the lower, support frame 3150 and overturning pedestal 3160 all have a cuboid-type part and an isosceles ladder type
Part, cuboid-type part connect turnover bracket 3120, and the top surface of isosceles ladder type part is used to support guide rod group.With support frame
Unlike 3150, the both ends for overturning the cuboid-type part of pedestal 3160 are respectively equipped with triangular form attachment base 3161, triangular form
Attachment base 3161 is equipped with the fixing axle for being mounted on turnover device pedestal 3110, and the welding of turnover bracket 3120 passes through overturning
Pedestal 3160 is mounted on turnover device pedestal 3110；In addition, the cuboid-type part of overturning pedestal 3160 is equipped with for keeping away
Allow the escape port of gripper jaw locking device 3134.Turnover device 3100 further includes hydraulic for driving turnover bracket 3120 to rotate
Cylinder 3170, the cylinder body of hydraulic cylinder 3170 are mounted in the rectangular base plate 3111 of turnover device pedestal 3110, and piston rod, which is connected to, to be turned over
On the crossbeam for turning bracket 3120.
Anode scrap support device 3140 includes anode scrap support frame 3141 and the transmission for driving anode scrap support frame 3141 to act
Frame 3142, anode scrap support frame 3141 are U-shaped structure, and U-shaped structure includes two J-type arms and is connected between the curved end of two J-type arms
Linking arm, one end of the separate linking arm of two J-type arms is hinged in the second support 3122 of turnover bracket 3120, and linking arm is used
In the bottom surface of support anode scrap, two J-type arms are used for the side of support anode scrap.The tool of gear frame 3142 is there are two triangle type frame and is connected to
Connection frame between two triangular form framves, one end end of each new frame of triangle are hinged on the bottom of the second support 3122 of turnover bracket 3120
The piston rod for the hydraulic cylinder 3143 that portion, one end are hinged on J-type arm, one end connection is mounted in second support 3122.When movement
The rotation of Driven by Hydraulic Cylinder triangle type frame, triangle type frame drive anode scrap support frame 3141 to swing.
As shown in Figure 27 to Figure 30, shovel crushing device 3200 include shovel crushing device pedestal 3210, shovel crushing device middle base 3220,
The crushing device seat of honour 3230, left knife rest 3240, right knife rest 3250 and rail head 3260 are shoveled, shovel crushing device middle base 3220 is mounted on
It shovels on crushing device pedestal 3210, the middle section of shovel crushing device middle base 3220 is hollow rectangle seat 3221, rectangle seat 3221
Front part on the knife rest mounting rack 3222 being arranged along the longitudinal direction is installed, knife rest mounting rack 3222 is equipped with two groups of straight lines
Cylindrical guide, two groups of time intervals, every group has two, and every two between the upper and lower every left knife rest 3240 and right knife rest 3250 are pacified respectively
On two groups of guide rails.The shovel crushing device seat of honour 3230 is mounted in rectangle seat 3221, and the shovel crushing device seat of honour 3230 is up-small and down-big
Right-angle wedge structure, the shovel crushing device seat of honour 3230 is equipped with the linear cylindrical guide rail that vertically extends, rail head
3260 installations are on the guideway.
Left knife rest 3240 is identical with right 3250 structure of knife rest, and by taking left knife rest 3240 as an example, left knife rest 3240 includes left knife rest
Pedestal 3241, carriage component 3242, small tool component 3243, track base 3244, carriage component 3242 are hinged on left knife rest
On pedestal 3241, small tool component 3243 is mounted on the side plate of carriage component 3242, and small tool component 3243 is with carriage
Component 3242 moves.It is additionally provided between carriage component 3242 and left knife rest pedestal 3241 and is put for limiting carriage component 3242
The flexible connector of dynamic amplitude, deviates when point of a knife bumps against on hard spot Shi Huicong hard spot, protects point of a knife.
There are four track bases 3244, and left knife rest pedestal 3241 is mounted on shovel crushing device middle base 3220 by track base 3244
Guide rail on.It shovels in crushing device middle base 3220 and is equipped between same group of guide rail for driving corresponding left knife rest 3240 or right knife
The hydraulic cylinder that frame 3250 slides.Rail head 3260 includes bracket bottom plate 3261, rail head pedestal 3262, cutter holder assembly 3263
With track base 3264.Bracket bottom plate 3261 has a rectangular slab and triangle type frame is arranged on rectangular slab, triangle type frame when installation
Into in the shovel crushing device seat of honour 3230, rail head pedestal 3262 is mounted on bracket bottom plate 3261, and cutter holder assembly 3263 has four
A, four are set side by side, and each cutter holder assembly 3263 is mounted on rail head pedestal 3262, and there are four track bases 3264, vertically
Knife rest 3260 is mounted on the track at the shovel crushing device seat of honour 3230 by track base 3264.Shovel is equipped with inside the crushing device seat of honour 3230
Hydraulic cylinder for driving rail head 3260 mobile.
Guide pole positioning device 3130, anode scrap support device 3140 position guide rod group in place when work, overturn after positioning
Guide rod group is turned in the movement of device 3100 to be turn 90 degrees, and then rail head 3260 acts, by the electrolysis among steel pawl and on the outside of steel pawl
Matter is removed, and after the completion of rail head 3260 is cleared up, left knife rest 3240 and right knife rest 3250 act respectively, by among two rows of steel pawls and
Electrolyte on the outside of steel pawl is removed, and is cleared up the electrolyte to get off and is fallen on the belt feeder below equipment and transports.After the completion of cleaning, respectively
Reset, guide rod group remove equipment, and equipment enters subsequent work circulation.
The turnover device that shovel pushes away cleaning system: being arranged to the turnover device of other forms by other embodiments, for example,
Clamping force is sufficiently large, in the case that the weight of anode scrap is also not very heavy, if directly will by the clamping force of guide pole positioning device
If guide rod group clamps, then anode scrap support device can be saved, guide pole positioning device is directly overturn after clamping guide rod group.In addition,
Other any type of already existing broken machines of shovel can also be substituted for by shoveling broken machine.
For get rid of beat cleaning system 4000: as shown in Figure 31 to Figure 33, including two kinds get rid of beat cleaning plant, respectively first
It gets rid of dozen cleaning plant 4100 and second and gets rid of dozen cleaning plant 4200, first, which gets rid of dozen cleaning plant 4100 and second, gets rid of dozen cleaning plant
4200 include getting rid of to beat device pedestal 4110 and be mounted on to get rid of to beat on device pedestal 4110 getting rid of dozen component 4120, gets rid of and beats device bottom
Seat 4110 uses vibration device pedestal 2110.It gets rid of dozen component 4120 and gets rid of chain component 4122 including getting rid of dozen seat 4121 and two, get rid of and beat
Seat 4121 is the case structure of parallelogram like, and the bottom for getting rid of dozen seat 4121 is set there are four track base 4123, gets rid of and plays component
4120 are mounted on to get rid of by track base 4123 and beat on device pedestal 4110, are got rid of and are set on the side wall for beating seat 4121 close to the position of roof
There are two fixing axles, a swivel mount 4124 is separately installed in two fixing axles, the end of swivel mount 4124, which is equipped with, gets rid of spooling, gets rid of and beats
It is equipped on axis and gets rid of chain 4125, upper layer gets rid of chain 4125 and do not fill weight, and lower layer gets rid of and installs weight on chain 4125.
It gets rid of spooling and stretches out swivel mount 4124 upwards, setting is for driving the synchronous belt for getting rid of spooling rotation at the top of swivel mount 4124
Drive mechanism, toothed belt transmission structure include synchronous pulley 4126, and shield 4127 is arranged in the outside of toothed belt transmission structure.It gets rid of
Playing component 4120 further includes the hydraulic cylinder 4128 for driving swivel mount 4124 to swing, and the cylinder body of hydraulic cylinder 4128 is mounted on to get rid of and beat
Seat 4121 side wall on, piston rod connection swivel mount 4124 side plate.It is connected between two swivel mounts 4124 using link mechanism,
Hydraulic cylinder 4128 drives one of swivel mount 4124 to rotate, and drives the synchronous rotation of another swivel mount 4124 by link mechanism
Turn, those skilled in the art can be designed various forms of link mechanisms with reference to the prior art.It is got rid of with second and makes cleaning plant
Unlike 4200, first get rid of make cleaning plant 4200 get rid of the folder beaten on device pedestal 4110 and be additionally provided with for clamping guide rod group
Tight device 2300.Get rid of beat cleaning system 4000 clamping device and vibration loosen cleaning system 2000 clamping device it is identical.
Clamping device 2300 clamps guide rod group in place when work, and hydraulic cylinder drive is got rid of dozen component 4120 and moved left and right,
The left and right side for first clearing up anode scrap is got rid of dozen component 4120 and is exited after the completion of cleaning, hydraulic cylinder 4128 drives swivel mount 4124
It is turned out certain angle, two swivel mounts 4124 open certain angle, then get rid of dozen component 4120 and readvance, clear up anode scrap
Front side and rear side.The electrolyte cleared up falls on the belt feeder below equipment and transports.After the completion of cleaning, each reset is led
Bar group removes equipment, and equipment enters subsequent work circulation.Other embodiments: getting rid of two swivel mounts beaten on seat for one,
It can be respectively with a Driven by Hydraulic Cylinder.
For purge system: purge system is mainly made of pneumatic line, purging mouth.Its effect is to adhere to residue pole surface
Cleaning electrolyte.When work, when anode scrap carbon block passes through the station, blow device is opened, by compressed air by anode scrap table
The remaining electrolyte in face is blown off.
Workflow: the inlet and outlet door that room is sealed when work is opened, and import is waited the guide rod group of position to be pushed into shake by car puller
Dynamic loosen clears up station, in place after, inlet and outlet door is closed, and the movement of clamping device 2300 clamps guide rod group, liquid after the completion of positioning
Cylinder pressure drives mobile platform mobile, and it is broken that fixed hydraulic breaking hammer 2140 on a mobile platform carries out lateral electrolyte to guide rod group
Broken cleaning, after the completion of cleaning, each reset；Rotating device on stretched wire drives guide rod group to be rotated by 90 °, and clamps after being rotated in place
The movement of device 2300 clamps guide rod group, and hydraulic cylinder drives mobile platform mobile after the completion of positioning, fixes on a mobile platform
Hydraulic breaking hammer 2140 carries out longitudinal electrolyte crushing and clearing to guide rod group, after the completion of cleaning, each reset, and the rotation on stretched wire
Rotary device drives guide rod group to reversely rotate 90 ° of resets, and guide rod group push-in shovel is pushed away cleaning station by car puller；Back-guiding rod positions in place
Device 3130, anode scrap support device 3140 position guide rod group in place, and the movement of turnover device 3100 drives the overturning of guide rod group
90 °, after overturning in place, shovel crushing device 3200 acts under the drive of hydraulic cylinder, and the electrolyte in guide rod group is removed, has been cleared up
At rear each reset.
Guide rod group push-in is got rid of and beats cleaning station by car puller, and rear fixture 2300 clamps guide rod group in place, then gets rid of
It beats device action guide rod group is carried out to get rid of dozen cleaning, after the completion of cleaning, each reset, inlet and outlet door is opened, and car puller will be led
Bar group releases equipment to cochain station is exported, and blow device is opened in guide rod group traveling process, and anode scrap carbon block surface is purged
Cleaning, equipment enter subsequent work circulation.The electrolyte that each station is cleared up falls on the belt feeder below equipment and transports, close
The reserved mouth that gathers dust of the computer room of envelope, is connected up to dust collection effect with deduster.A guide rod is transported into when transporting a guide rod group in work again
Group, guaranteeing each station has one group of guide rod group to clear up at the same time.Electrolyte in anode scrap guide rod group passes through the cleaning of five stations
Afterwards, 95% or more electrolyte can be made to reach cleaning.
Claims (6)
1. double anode electrolyte shovel pushes away cleaning system, it is characterised in that: including the turnover device for overturning guide rod group and be used for
It carries out shoveling broken shovel crushing device after the overturning of guide rod group, shovel crushing device includes shovel crushing device rack and knife rest, shovels crushing device rack
Including shovel crushing device pedestal, the shovel crushing device middle base being arranged on shovel crushing device pedestal and setting in shovel crushing device middle base
The shovel crushing device seat of honour, knife rest includes left knife rest, right knife rest and rail head, and shovel crushing device middle base is equipped with along the longitudinal direction
The knife rest mounting base of extension, the shovel crushing device seat of honour are equipped with the knife rest mounting base vertically extended, left knife rest and right knife rest
It is mounted in the knife rest mounting base in shovel crushing device middle base, rail head is mounted on the knife rest mounting base at the shovel crushing device seat of honour
On, shovel crushing device middle base and the shovel crushing device seat of honour are equipped with the hydraulic cylinder for driving corresponding knife rest movement.
2. double anode electrolyte shovel according to claim 1 pushes away cleaning system, it is characterised in that: turnover device includes overturning
Device pedestal and the turnover bracket being hinged on turnover device pedestal, turnover device pedestal are equipped with for driving turnover bracket to turn
Dynamic turnover bracket hydraulic cylinder, turnover bracket include the first support of rectangular configuration and the second support of U-shaped structure, and first
The width of frame and the equivalent width of second support, second support are overlapped in first support, and first support is equipped with for clamping
The guide pole positioning device of guide rod group, second support are equipped with the anode scrap support device for being used to support anode scrap, are leaning in first support
The position of nearly guide pole positioning device is additionally provided with the support device for the support guide rod group when guide pole positioning device clamps guide rod group.
3. double anode electrolyte according to claim 2 shovel pushes away cleaning system, it is characterised in that: anode scrap support device includes
Anode scrap support frame, the gear frame for driving anode scrap support frame to swing and the gear frame being mounted on anode scrap support frame drive hydraulic
Cylinder, anode scrap support frame are U-shaped structure, and U-shaped structure tool is there are two J-type part and is connected between the curved end of two J-type parts
One end of coupling part, the separate coupling part of two J-type parts is respectively hinged in the second support, and gear frame includes two
Spaced triangle type frame arranged side by side, one end of each triangle type frame is hinged on turnover bracket bottom, one end is hinged on the anode scrap
On support frame, one end connection gear frame driving hydraulic cylinder piston rod.
4. double anode electrolyte according to claim 2 shovel pushes away cleaning system, it is characterised in that: guide pole positioning device includes
The gripper jaw mounting base of U-shaped structure, hingedly there are two gripper jaw, two gripper jaws are oppositely arranged for the bottom of gripper jaw mounting base, are pressed from both sides
It holds and is additionally provided with two in pawl mounting base for driving the gripper jaw hydraulic cylinder of corresponding gripper jaw movement, guide pole positioning device is vertical
It is arranged in turnover bracket, there are two guide pole positioning devices, and two guide pole positioning devices are on turnover bracket between the upper and lower every setting.
5. double anode electrolyte shovel according to claim 2 pushes away cleaning system, it is characterised in that: support device includes support
Frame and overturning pedestal, support frame and overturning pedestal all have cuboid-type part and isosceles trapezoid part, and cuboid-type part is used
In connection turnover bracket, isosceles trapezoid part is used to support guide rod group, and the both ends for overturning pedestal further respectively have triangular form company
Joint chair, triangular form attachment base are equipped with fixing axle, and turnover device pedestal is equipped with fixing axle mounting base, support frame and overturning pedestal
It is fixedly mounted on turnover bracket, turnover bracket is mounted on turnover device pedestal by overturning pedestal.
6. double anode electrolyte shovel pushes away cleaning system shovel crushing device, it is characterised in that: including shovel crushing device rack and knife rest, shovel
Crushing device rack includes shoveling crushing device pedestal, the shovel crushing device middle base being arranged on shovel crushing device pedestal and setting to shovel broken dress
The shovel crushing device seat of honour in middle base is set, knife rest includes left knife rest, right knife rest and rail head, and shovel crushing device middle base is equipped with
The knife rest mounting base extended along the longitudinal direction, the shovel crushing device seat of honour are equipped with the knife rest mounting base vertically extended, left knife
Frame and right knife rest are mounted in the knife rest mounting base in shovel crushing device middle base, and rail head is mounted on the knife at the shovel crushing device seat of honour
In frame mounting base, shovel crushing device middle base and the shovel crushing device seat of honour are equipped with the hydraulic cylinder for driving corresponding knife rest movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910171632.7A CN109680305B (en) | 2019-03-07 | 2019-03-07 | Double-anode electrolyte shoveling and pushing cleaning system and shoveling and crushing device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910171632.7A CN109680305B (en) | 2019-03-07 | 2019-03-07 | Double-anode electrolyte shoveling and pushing cleaning system and shoveling and crushing device thereof |
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| CN109680305A true CN109680305A (en) | 2019-04-26 |
| CN109680305B CN109680305B (en) | 2020-06-19 |
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| Publication number | Publication date |
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| CN109680305B (en) | 2020-06-19 |
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