CN109679246A - Terahertz is coupled anion material energy conservation card material and its production method - Google Patents
Terahertz is coupled anion material energy conservation card material and its production method Download PDFInfo
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- CN109679246A CN109679246A CN201811555623.XA CN201811555623A CN109679246A CN 109679246 A CN109679246 A CN 109679246A CN 201811555623 A CN201811555623 A CN 201811555623A CN 109679246 A CN109679246 A CN 109679246A
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- terahertz
- energy conservation
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- conservation card
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/28—Nitrogen-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/387—Borates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- Polymers & Plastics (AREA)
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Abstract
The invention belongs to functional sheet technical field, it is specifically related to a kind of Terahertz coupling anion material energy conservation card material and its production method.Based on mass fraction, raw material includes: functional powder material 25%-60%；PVC Corvic 36%-70%；Auxiliary agent 3%-5%；Pigment 1%-1.5%.Terahertz of the present invention coupling anion material energy conservation card material has the function of waterproof, ultra-thin, flexible, high energy, more scientific, is a kind of product of fuel-economizing of efficiently economizing on electricity.The production method of Terahertz coupling anion material energy conservation card material of the present invention uses the environment-friendly production process of continuous high-efficient, and there is quality to stablize, and energy is higher, the advantages of being easily installed, be convenient for efficient industrialization.
Description
Technical field
The invention belongs to functional sheet technical fields, are specifically related to a kind of Terahertz coupling anion material energy conservation card
Sheet material and its production method.
Background technique
Energy-saving and emission-reduction are fundamental state policies, are the eternal themes of human social development, automobile fuel saving, electric appliance economize on electricity are that energy conservation subtracts
Most intuitive, the most prominent and most important field of benefit is arranged, for automobile fuel saving, technical products are numerous, but application is convenient, performance
Stable, practical reliable technical products are less.
Patent CN201610085914.1 discloses a kind of nano-negative ion power saving/fuel-economizing card, is received by 80 parts of partial sizes for 200
The Tourmaline powder that the negative ion powder of rice, 5 parts of partial sizes are 20 nanometers, the far-infrared powder that 10 parts of partial sizes are 55 nanometers, 3 parts of starch adhesions
The anion slurry of viscosity stabilization, the attachment of anion slurry is made in agent and 2 parts of oxidation diisopropylbenzene (DIPB) crosslinking agent mixing, high-speed stirred
Between two layers of hard plastic board, then hot pressing 5 minutes at a high temperature of 120 DEG C, it is prepared into card after cooling, by province of the invention
For electricity/fuel-economizing card by double faced adhesive in vehicle fuel tank cap or on the inside of circuit protecting box, negative ion powder can realize fuel-economizing power saving
Protrusion effect.
For data disclosed above product manufacture itself, 95 parts (80 parts of+10 parts of Tourmalines of+5 parts of negative ion powder are red
Outer powder) function pulvis can guarantee the generation of anion and far infrared, it should it is that by, but naturally there are following
The problem of aspect:
(1) 3 part of amylum adhesive and 2 parts of crosslinking agents, especially adhesive are in the solid film forming matter of total composition, institute's accounting
Example is difficult to cannot be guaranteed its adhesive strength after forming or forming very little, like cement is very little, sand is too many.
(2) it is bonded under heat using starch with two layers of plastic, peel strength is very low, and general plastics are all anti-stick materials
Material is difficult to obtain preferable adhesive force and is easy cracking using starch, and starch is again wet materials, meets water and is easy rewetting.
And the moisture content in slurrying cannot volatilize and be retained among tabletting, water resistance is poor, has limited to the use scope of product.
(3) due to using in mixed pulp and two layers of plastics, hot-forming intermittence procedure technology is difficult in production
Form continuous high-efficient production technology.
In summary, it is necessary to a kind of Terahertz coupling anion material energy conservation card material is developed, to meet above-mentioned requirements.
Summary of the invention
The purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of Terahertz coupling anion material energy conservation card
Material.The sheet material waterproof, ultra-thin, flexible, high energy, be easily installed, function it is more scientific, be a kind of efficient production of economize on electricity fuel-economizing
Product；Invention also provides preparation methods.
Terahertz of the present invention is coupled anion material energy conservation card material, and based on mass fraction, raw material includes:
Wherein:
Functional powder material is that Terahertz crystalline material and anion inducing materials form.
Based on mass fraction, raw material composition is as follows for functional powder material:
Auxiliary agent is made of plasticizer, heat stabilizer, antioxidant, age resister and calcium stearate.
The preferred ACS-186 of plasticizer, the preferred YP-728 of heat stabilizer, the preferred LG-70S of antioxidant, age resister are preferred
W-16。
Pigment is one of the green blue, carbon black of titanium or titanium viridescent.
Functional powder material powder partial size≤3000 mesh, moisture content≤3%.
The production method of Terahertz coupling anion material energy conservation card material of the present invention is by functional powder material
Economize on electricity fuel-economizing card 0.3mm-1.2mm is made using pressure court of a feudal ruler method or extrusion molding in material, PVC Corvic, auxiliary agent and pigment
Thickness, 500mm-2000mm breadth functionality coiled material.
Press court of a feudal ruler method the specific process is as follows: using tetra- roll-in court of a feudal ruler production line of PVC, effective breadth 2000mm, the PVC that will first prepare
Corvic and auxiliary agent, pigment and functional powder material are mixed by design proportion, mixed with mixer, open mill or conveying
After mill plasticizing, it is fed directly into after combustion between the roller of pressure court of a feudal ruler machine, equipment operation temperature is between 190 DEG C -210 DEG C, through rolling
Machine is rolled into coiled material and carries out trimming winding, and material production thickness is selected between 0.3mm-1.2mm, breadth 500mm-
2000mm, length can scale as needed, the 100m-200m as can be cut as needed within 2000mm width.
Extrusion molding is realized on plastic extrusion production line, the specific process is as follows: by PVC Corvic and auxiliary agent, face
Plasticizing is closed in an extruder after material and the mixing of functional powder material, is extruded into blanket from slit extrusion die through extruder,
It is function coiled material by three-roller calendar trimming, winding.
Although above two manufacturing procedure is different, the performance machine of function coiled material is same, compares press production line processing output
Higher, per tour single machine can produce 5-8 tons.
The production method of Terahertz coupling anion material energy conservation card material of the present invention can be realized on coiled material
Print composite pressure-sensitive adhesive, the efficient automated production such as automatic die cutting.
If the functional coiled material of production is 0.7mm thickness, width 1200, multicolour press or three-dimensional description printing can be used
Machine carries out continuous printing, and then pressure-sensitive adhesive coating and strippable paper (can also not have to be coated with pressure-sensitive on pressure sensitive adhesive coating complex machine
Glue is directly die cut), then be die cut on automatic die cutter, Fully-mechanized efficient completion, cross cutting can be cut by laser,
It mechanical can be die cut.
A kind of principle of work and power explanation of the continuous producing method of the Terahertz coupling anion material energy conservation card material:
The frequency of Terahertz is 100GHz-10THz, wavelength in 0.03mm-3mm, between microwave and it is infrared between, have very strong wearing property,
It can be generated by Terahertz crystal function powder, THz radiation wave coupling anion induces the electric field action combustion urged from material transmitting
Oil molecule, makes fuel molecule negative polarization trend, the principle that identical charges repel each other, and " clustering " variation " single poly- " reduces surface tension, fuel oil
Molecule is preferably atomized the surface area for increasing fuel oil, and then reaches the full combustion of fuel oil, improves fuel efficiency and reaches significant
Oil-saving effect purpose, while reducing the noxious pollutants such as nitrogen oxides, hydrocarbon, carbon monoxide, PM2.5 and TVOC
Discharge to environment, oil-saving effect is in 10%-35% or so.
Electricity principle: by the functional crystalline material of economize on electricity card, anion electric field and THz are formed around electrical appliance wires
Radiation field effectively eliminates reactive loss caused by " turbulent flow " unwanted electromagnetic wave of electric appliance generation, especially not to power load
Stablize and fluctuate biggish working condition, there are significant power savings.
Compared with the prior art, the present invention has the following beneficial effects:
(1) Terahertz of the present invention coupling anion material energy conservation card material have waterproof, ultra-thin, flexible, high energy,
Function is more scientific, is a kind of product of efficient economize on electricity fuel-economizing.
(2) production method of Terahertz coupling anion material energy conservation card material of the present invention is using continuous high-efficient
The advantages of there is environment-friendly production process quality to stablize, and energy is higher, is easily installed, is convenient for efficient industrialization.
Specific embodiment
The invention will be further described with reference to embodiments.
Embodiment 1
Based on mass fraction, raw material composition is as follows for functional powder material described in the present embodiment 1:
Functional powder material: diameter of particle≤3000 mesh, moisture content≤3%.
Terahertz described in the present embodiment 1 is coupled anion material energy conservation card material, and raw material includes:
Function sheet formulation: weight ratio (kg)
The function sheet material of the present invention of the sapphire blue color of 0.8mm thickness, wide cut 1200mm is made using press production line,
Measure following technical indicator:
1. anion burst size: 45000.
2. 2-18um infrared emitting rate is 93%.
3. 0.03mm-2mm THz emissivity is 80%.
4. oxygen index (OI) OI >=32.
5. function is unchanged for 24 hours for soaked test.
6. 30000h functional test conservation rate >=90%.
Embodiment 2
Based on mass fraction, raw material composition is as follows for functional powder material described in the present embodiment 2:
Functional powder material: diameter of particle≤3000 mesh, moisture content≤3%.
Terahertz described in the present embodiment 2 is coupled anion material energy conservation card material, and raw material includes:
Using processing technology is squeezed out, 0.5mm thickness, breadth 1000mm black function sheet material is made, measures following technical parameter.
1. anion burst size >=36000.
2. 2-18um infrared emitting rate is 91%.
3. 0.03mm-2mm THz emissivity is 75%.
4. oxygen index (OI) OI >=32.
5. function is unchanged for 24 hours for soaked test.
6. 30000h test function conservation rate >=90%.
Embodiment 3
Based on mass fraction, raw material composition is as follows for functional powder material described in the present embodiment 3:
Functional powder material: diameter of particle≤3000 mesh, moisture content≤3%.
Terahertz described in the present embodiment 3 is coupled anion material energy conservation card material, and raw material includes:
The function sheet material of green 0.9mm thickness, breadth 1000 is made using press production line, measures following technical parameter:
1. anion burst size >=68000.
2. 2.18 infrared emitting rates are 95.
3. 0.03mm-2mm THz emissivity is 92%.
4. oxygen index (OI) OI >=32.
5. function is unchanged for 24 hours for soaked test.
6. 30000h functional test conservation rate >=90%.
Fuel-economizing experiment:
According to the formula of above-described embodiment 1-3, by sapphire blue (titanium is green blue), black, the dark green three kinds of function sheet materials difference of titanium
The fuel-economizing card of 5.0 × 8.0cm, 5.0 × 9.0cm, 4.0 × 8.0cm is made, respectively according to 1.6L, 2.0L, 2.0T, 3.0T,
4.0T, 5.0T gasoline car, discharge capacity patch block 1,2,3,4,5,6 phase application amount, card are pasted onto fuel tank or fuel tank cap (door)
Side, 200km drive test test 100 train number of actual test, are as a result averaged fuel-economizing between 15%-35% than not pasting card, emission reduction 45%-
55%.
Diesel vehicle test:
By above-mentioned three kinds sapphire blue, black, green three kinds of function sheet materials are respectively prepared: 10 × 20cm, 15 × 20cm, 10 ×
The larger fuel-economizing card of 15cm, 380 horsepowers of HOWO of drive test heavy truck, 430 horsepowers of Ou Man EST6 and 330 horsepowers of kim yong-dae visitor, divide respectively
4,5,4 Tie not blocked, sticker loading and each road test 1000km of empty wagons on fuel tank measure average fuel-economizing 18%-31%.
Economize on electricity test:
Economize on electricity card 4.0 × 8.0cm, 5.0 × 1.0cm, 8 × 15cm is made in 3 green functional piece of embodiment, is respectively used to house
With urban applications, factory application type.
Domestic type is pasted onto 3, air-conditioning, Gree runs one week (summer) stickup position and compares behind switch position, patch card
Card economize on electricity 15% is not pasted.
Office building elevator power 15kw, switch contact paste 2 cards, run one month, averagely economize on electricity 21% than not pasting card.
In 5 5kw CO2 shield welders of machinery plant's welding shop, every switch patch blocks 2.Test one week same
26% is averagely economized on electricity than not pasting card after patch card under workload.
Terahertz coupling anion material energy conservation card of the present invention is a kind of high-tech subversiveness new technology, can be extensive
It economizes on electricity applied to communications and transportation oil-saving discharging-reducing and factory, city, family, it is fitst water to become the revolutionary energy-saving and emission-reduction of global a new generation
Technical products.
Claims (8)
1. a kind of Terahertz is coupled anion material energy conservation card material, it is characterised in that: based on mass fraction, raw material includes:
2. Terahertz according to claim 1 is coupled anion material energy conservation card material, it is characterised in that: functional powder
Material is that Terahertz crystalline material and anion inducing materials form.
3. Terahertz according to claim 1 is coupled anion material energy conservation card material, it is characterised in that: functional powder
Based on mass fraction, raw material composition is as follows for material:
4. Terahertz according to claim 1 is coupled anion material energy conservation card material, it is characterised in that: auxiliary agent is by being plasticized
Agent, heat stabilizer, antioxidant, age resister and calcium stearate composition.
5. Terahertz according to claim 1 is coupled anion material energy conservation card material, it is characterised in that: pigment is titanium blueness
One of blue, carbon black or titanium viridescent.
6. a kind of production method of Terahertz coupling anion material energy conservation card material described in claim 1, it is characterised in that:
By functional powder material, PVC Corvic, auxiliary agent and pigment using pressure court of a feudal ruler method or extrusion molding, economize on electricity fuel-economizing is made
Card 0.3mm-1.2mm thickness, 500mm-2000mm breadth functionality coiled material.
7. the production method of Terahertz coupling anion material energy conservation card material according to claim 6, it is characterised in that:
Press court of a feudal ruler method the specific process is as follows: using tetra- roll-in court of a feudal ruler production line of PVC, effective breadth 2000mm, the PVC polyvinyl chloride that will first prepare
Resin and auxiliary agent, pigment and functional powder material are by design proportion mixing mixer, open mill or conveying kneading machine plasticizing
Afterwards, it is fed directly into after combustion between the roller of pressure court of a feudal ruler machine, equipment operation temperature is rolled between 190 DEG C -210 DEG C through calender
Coiled material carry out trimming winding, material production thickness selected between 0.3mm-1.2mm, breadth 2000mm, length according to
Scale is needed, is cut as needed within 2000mm width.
8. the production method of Terahertz coupling anion material energy conservation card material according to claim 6, it is characterised in that:
Extrusion molding is realized on plastic extrusion production line, the specific process is as follows: by PVC Corvic and auxiliary agent, pigment and function
Property powder body material mixing after in an extruder plasticizing close, blanket is extruded into from slit extrusion die through extruder, by three rollers
Calender trimming, winding are function coiled material.
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| CN201811425624 | 2018-11-27 | ||
| CN2018114256242 | 2018-11-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110344968A (en) * | 2019-06-03 | 2019-10-18 | 黑龙江睿雨能量子科技有限公司 | A kind of manufacturing method of the strong magnetic fuel-economizing stick of Terahertz anion |
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| CN106883896A (en) * | 2017-03-22 | 2017-06-23 | 四川复力环保科技有限公司 | Terahertz emission material and its preparation method and application |
| JP3212096U (en) * | 2017-06-02 | 2017-08-24 | 田中 一八 | Functional fuel oil tank |
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2018
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| CN101353253A (en) * | 2007-07-25 | 2009-01-28 | 北京联飞翔科技股份有限公司 | Functional ceramic powder material , preparation and use thereof |
| CN104479220A (en) * | 2014-12-02 | 2015-04-01 | 东莞市车宝节能科技有限公司 | Oil-saving combustion-supporting core and preparation method thereof |
| CN105482855A (en) * | 2016-01-26 | 2016-04-13 | 四川复力环保科技有限公司 | Fuel oil processing method and generator |
| CN106883896A (en) * | 2017-03-22 | 2017-06-23 | 四川复力环保科技有限公司 | Terahertz emission material and its preparation method and application |
| JP3212096U (en) * | 2017-06-02 | 2017-08-24 | 田中 一八 | Functional fuel oil tank |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110344968A (en) * | 2019-06-03 | 2019-10-18 | 黑龙江睿雨能量子科技有限公司 | A kind of manufacturing method of the strong magnetic fuel-economizing stick of Terahertz anion |
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