CN109678095B - Integrated capping and screwing process for bottle cap - Google Patents
Integrated capping and screwing process for bottle cap Download PDFInfo
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- CN109678095B CN109678095B CN201910110796.9A CN201910110796A CN109678095B CN 109678095 B CN109678095 B CN 109678095B CN 201910110796 A CN201910110796 A CN 201910110796A CN 109678095 B CN109678095 B CN 109678095B
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- bottle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/2013—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines
- B67B3/2026—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines comprising stationary capping heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B1/00—Closing bottles, jars or similar containers by applying stoppers
- B67B1/04—Closing bottles, jars or similar containers by applying stoppers by inserting threadless stoppers, e.g. corks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Sealing Of Jars (AREA)
Abstract
The invention relates to an integrated capping and cap screwing process for a bottle cap, which comprises the following stations: a. a feed station; b. a bottle feeding detection station; c. an inner plug cover pressing station; d. an inner plug cover detection station; e. a bottle cap screwing station; f. and a waste rejecting and discharging station. The bottle cap screwing machine integrates the traditional dispersed cap screwing process, all the stations are arranged around a rotating disc, the conversion of bottle cap screwing stations is realized through the rotation of the rotating disc, the bottles do not need to flow in the operation process, the process layout is compact, the occupied area is small, the working efficiency is improved, the labor intensity is reduced, and meanwhile, the damage phenomenon caused by the repeated transportation of the bottles is effectively prevented.
Description
Technical Field
The invention relates to the technical field of light industry machinery, in particular to an integrated capping and unscrewing process for a bottle cap by adopting a multifunctional capping and unscrewing integrated machine.
Background
A bottle for depositing solid liquid material, the bottle lid that its adopted is mostly spiral cover or pump cover, and spiral cover still generally has the interior stopper of sealing in addition, and the pump cover has straw portion usually. The traditional capping and cap screwing process mostly adopts a sectional type operation mode, the operation process of each process is completed through the back and forth circulation of bottles among the processes, so that the whole process equipment is more complicated in layout, more installation space is required to be occupied, the labor intensity is higher during operation, the efficiency is also low, and the bottles are easy to break in the circulation process, thereby causing waste.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects in the prior art, the invention provides an integrated capping and screwing process for a bottle cap, which integrates all the processes of installing the bottle cap into a whole, and achieves the purposes of compact overall layout, reduced operation strength, improved efficiency and yield.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an integrated form gland spiral cover technology of bottle lid, adopts multi-functional gland spiral cover all-in-one to accomplish, the all-in-one has the frame, is equipped with the rotary disk that realizes the station conversion on the frame, includes following step:
a. a feeding station: the bottles are placed in the bottle holders and are conveyed to feeding stations of the rotary disc by the aid of a feeding conveying belt, the bottles are clamped into clamping grooves uniformly distributed in the circumferential direction of the rotary disc, two bottles are clamped into the clamping grooves at one time, reciprocating motion is performed through bottle blocking plates of a bottle blocking mechanism arranged between the rotary disc and a base panel, the bottle blocking plates block subsequent bottles from entering the clamping grooves of the rotary disc when the two bottles are clamped into the clamping groove rotating stations, and the bottle blocking plates block the subsequent bottles when the first two bottles rotate to the next station;
b. bottle feeding detection station: the capacitive probe capable of simultaneously detecting whether the two bottles are full of liquid or not and the photoelectric switch capable of simultaneously detecting whether the bottles are placed in the two bottle holders or not can ensure that the bottles are placed in the bottle holders and the bottles are in a full liquid state when the capping and the cap screwing procedures are carried out;
c. the inner plug cover compresses the station: the two inner plug covers transmitted by the vibrating disc are sucked through the forward and backward movement of the pair of vacuum suction heads, the inner plug covers are clamped on the bottle mouth by the pair of clamping jaws, and the vacuum suction heads descend to tightly press the inner plug covers on the bottle mouth;
d. inner plug cover detection station: a pair of conical detection heads is adopted to press the bottle mouth downwards, and a detection block with a gap in the middle is matched, so that the light of a sensor is utilized to send a signal through the gap to judge whether the bottle mouth is provided with an inner plug;
e. bottle cap screwing station: the bottle cap is conveyed by a synchronous belt of the cap conveying device, a pair of clamping jaws swing to the upper side of the synchronous belt to clamp the bottle cap and then return to the upper side of the bottle to hold the bottle body of the bottle, the bottle cap is placed at the bottle mouth by the clamping jaws, the clamping jaws drive the bottle cap to rotate and synchronously descend, and the bottle cap is screwed on the bottle mouth;
f. waste rejecting and discharging station: the bottles which are detected to meet the capping requirement are pushed into a discharging conveying belt through a push rod arranged below the rotating disc.
And a step a, a pair of lane wheels with opposite rotation directions are adopted in the middle of the feeding conveyor belt, inner arc grooves uniformly distributed on the peripheries of the lane wheels are mutually staggered and are sequentially clamped into the bottles on the feeding conveyor belt, and the bottles are respectively transferred to clamping grooves at the feeding position of the rotating disc in a lane after being respectively transferred into the main conveyor belt and the auxiliary conveyor belt, so that the two bottles are transferred at one time.
If the bottle cover is a pump cover, the step c and the step d can be omitted, the step e is directly carried out, meanwhile, a double-pendulum type air cylinder is additionally arranged at the bottle cover screwing station in the step e, two pendulum blocks pushed by a piston rod of the double-pendulum type air cylinder are respectively connected with a clamping block, when the pump cover is screwed, a straw part of the pump cover is arranged in the bottle through the clamping block, then the clamping jaw drives the pump cover to rotate and descend synchronously, and the pump cover is screwed on the bottle opening.
And f, arranging a waste conveyor belt beside the discharge conveyor belt, and conveying the bottles with caps which do not meet the requirements to a waste collection box.
The invention has the beneficial effects that: the bottle cap screwing device integrates the traditional dispersed cap screwing process into a whole, realizes the conversion of bottle cap screwing stations through the rotating disc, has compact process layout and small occupied area, does not need to rotate the bottles in the operation process, improves the working efficiency, reduces the labor intensity, and effectively prevents the breakage phenomenon caused by the repeated transportation of the bottles.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the multifunctional capping and screwing integrated machine.
Fig. 2 is a schematic view of the installation of the bottle blocking mechanism in the present invention.
Fig. 3 is a schematic structural diagram of the bottle blocking mechanism in the invention.
Fig. 4 is a schematic top view of the bottle blocking mechanism of the present invention.
In the figure: 1. the automatic bottle cap feeding machine comprises a base, 2. a rotating disc, 3. a rotating shaft, 4. a clamping groove, 5. a feeding conveying belt, 6. a feeding station, 7. a bottle feeding detection station, 8. an inner plug cap pressing station, 9. a vibrating disc, 10. an inner plug cap detection station, 11. a bottle cap screwing station, 12. a cap feeding device, 13. a waste removing and discharging station, 14. a discharging conveying belt, 15. a waste conveying belt, 16. a channel dividing device, 17. a channel dividing wheel, 18. a bottle blocking mechanism, 18-1. a bottle blocking plate, 18-2. a swinging plate, 18-3. a guide block, 18-4. an arc-shaped guide groove, 18-5. a guide wheel, 18-6. a pushing cylinder, 18-7. a groove plate, 18-8. a pulley, 18-9. a sliding table, 18-10. a servo motor
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
The integrated capping and cap screwing process for the bottle caps comprises the steps of completing all processes in a multifunctional capping and cap screwing all-in-one machine, wherein the all-in-one machine is provided with a machine base 1, a rotating disc 2 for realizing station conversion is arranged on the machine base 1, the rotating disc 2 drives rotation through a rotating shaft 3 with the upper end extending out of a panel of the machine base 1, clamping grooves 4 for clamping bottles are uniformly distributed in the periphery of the rotating disc 2, and two bottles are simultaneously screwed in the cap screwing operation.
When the bottle cap is a screw cap, the cap pressing and screwing process comprises the following steps:
a. a feeding station 6: the bottles are placed in the bottle holders and are conveyed to a feeding station 6 of the rotary disc 2 by a feeding conveyor belt 5, the two bottles are sequentially clamped into clamping grooves 4 uniformly distributed in the circumferential direction of the rotary disc 2 and make reciprocating motion through bottle blocking plates 18-1 of a bottle blocking mechanism 18 arranged between the rotary disc 2 and a panel of the base 1, when the two bottles are clamped into the clamping grooves 4 at the rotating station, the bottle blocking plates 18-1 block the subsequent bottles from entering the clamping grooves 4 of the rotary disc 2, and when the first two bottles rotate to the next station, the bottle blocking plates 18-1 separate from blocking the subsequent bottles, so that the subsequent bottles enter the clamping grooves 4;
since the two bottles are not allowed to continuously enter the clamping groove 4 during the process of switching the two bottles entering the clamping groove 4 of the rotary disk 2 to the next working position, a set of bottle blocking mechanisms 18 are arranged between the rotary disk 2 and the panel of the machine base 1.
Specifically, the bottle blocking mechanism 18 comprises a swinging plate 18-2 which is sleeved on the rotating shaft 3 in an empty mode, the rear end of the swinging plate 18-2 is sleeved on the rotating shaft 3 in an empty mode and is matched in a rotating mode, so that the swinging plate 18-2 can swing left and right around the rotating shaft 3 as a whole, a guide block 18-3 is arranged on a panel of the machine base 1 which is located at the front end of the swinging plate 18-2, an arc-shaped guide groove 18-4 is formed in the guide block 18-3, and a guide wheel 18-5 which is matched with the arc-shaped guide groove 18-4 in a rolling mode is installed on the bottom face of the.
A propulsion cylinder 18-6 is fixed on a panel of a base 1 of the integrated machine, the extension direction of a piston rod of the propulsion cylinder 18-6 is vertical relative to an outer convex plate on the side surface of a swinging plate 18-2, a groove plate 18-7 is fixed on the outer convex plate, a long kidney-shaped groove hole is formed in the groove plate 18-7, a pulley 18-8 which is in rolling fit with two side surfaces of the groove hole is arranged in the groove hole, a piston rod of the propulsion cylinder 18-6 is fixedly connected with the pulley 18-8, under the action of the propulsion cylinder 18-6, the pulley 18-8 moves left and right in the groove hole, and a guide wheel 18-5 rolls along an arc guide groove 18-4 to realize the left and right swinging of the swinging plate 18-2 around.
The swinging plate 18-2 is provided with a sliding table 18-9, the T-shaped bottle blocking plate 18-1 is in sliding fit with the sliding table 18-9, the rear end of the sliding table 18-9 is provided with a servo motor 18-10 for driving the bottle blocking plate 18-1 to move back and forth on the sliding table 18-9, the vertical part of the bottle blocking plate 18-1 is connected on the sliding table 18-9, and the horizontal part of the bottle blocking plate 18-1 is positioned below the clamping groove 4 of the rotating disc 2.
The bottle blocking process is as follows: the propelling cylinder 18-6 drives the swing plate 18-2 to swing clockwise and synchronously drive the bottle blocking plate 18-1 to swing, meanwhile, the servo motor 18-10 drives the bottle blocking plate 18-1 to move forward to approach the joint of the main conveying belt at the left side and the clamping groove 4 in the feeding conveying belt 5 through the sliding table 18-9, bottles on the main conveying belt are blocked and prevented from entering the clamping groove 4, and bottles on the auxiliary conveying belt at the right side are blocked by the outer edge of the rotating disc 2 between the two clamping grooves 4. The swinging plate 18-2 drives the bottle blocking plate 18-1 to synchronously rotate along with the rotation of the rotating disk 2, when the rotating disk 2 drives the front two bottles to reach the next station position, the subsequent two clamping grooves 4 on the rotating disk 2 respectively aim at the main conveyor belt and the auxiliary conveyor belt of the feeding conveyor belt 5, at the moment, the bottle blocking plate 18-1 moves to the joint between the two clamping grooves 4 and the main conveyor belt and the auxiliary conveyor belt, and the bottle blocking plate 18-1 blocks all the bottles on the main conveyor belt and the auxiliary conveyor belt; after the previous two bottles finish station operation, the bottle blocking plate 18-1 retreats, the subsequent bottles on the main conveying belt and the auxiliary conveying belt are clamped into the clamping groove 4 and turn to the next procedure along with the rotating disc 2, the bottle blocking plate 18-1 retreats to the right and then swings to the leftmost side from right to left along with the swinging plate 18-2 again, and the next bottle blocking process is prepared.
b. Bottle feeding detection station 7: the capacitive probe capable of simultaneously detecting whether the two bottles are full of liquid or not and the photoelectric switch capable of simultaneously detecting whether the bottles are placed in the two bottle holders or not can ensure that the bottles are placed in the bottle holders and the bottles are in a full liquid state when the capping and the cap screwing procedures are carried out;
c. inner plug cap pressing station 8: the two inner plug covers transmitted by the vibrating disc 9 are sucked through the forward and backward movement of the pair of vacuum suction heads, the inner plug covers are clamped on the bottle mouth by the pair of clamping jaws, and the vacuum suction heads descend to tightly press the inner plug covers on the bottle mouth;
d. inner plug cover detection station 10: a pair of conical detection heads is adopted to press the bottle mouth downwards, and a detection block with a gap in the middle is matched, so that the light of a sensor is utilized to send a signal through the gap to judge whether the bottle mouth is provided with an inner plug;
e. bottle cap screwing station 11: the cap screwing device is characterized in that the cap screwing device is conveyed by a synchronous belt of the cap conveying device 12, a pair of clamping jaws swing above the synchronous belt to clamp the cap screwing device and then return to the upper part of a bottle to hold the bottle body of the bottle, the clamping jaws place the cap screwing device on the bottle mouth of the bottle, the clamping jaws drive the bottle cap to rotate and descend synchronously, and the cap screwing device is screwed on the bottle mouth; the closure tightening mechanism used herein can refer to the solution disclosed in ZL201720137240.5 or similar structures, and is tightened by rotating a pair of jaws after holding the closure.
f. Waste rejecting and discharging station 13: bottles which are detected to meet the requirement of cap screwing are pushed onto the discharging conveyor belt 14 through a push rod arranged below the rotating disc 2, meanwhile, a waste conveyor belt 15 is arranged beside the discharging conveyor belt 14, and bottles which do not meet the requirement of cap screwing are sent onto the waste conveyor belt 15 to be conveyed to a waste collection box through the push rod.
In the step a, a lane dividing device 16 is arranged in the middle of the feeding conveyor belt 5 and provided with a pair of lane dividing wheels 17 with opposite rotation directions, the inner arc grooves uniformly distributed on the periphery of the lane dividing wheels 17 are mutually staggered and sequentially clamped into bottles on the feeding conveyor belt 5, the bottles are respectively shifted into a main conveyor belt and an auxiliary conveyor belt which subsequently run side by side, and the lanes are conveyed into the clamping grooves 4 at the feeding position of the rotating disc 2, so that the conveying of two bottles is completed at one time.
If the bottle cover is a pump cover, the step c and the step d can be omitted, the step e is directly carried out, meanwhile, a double-pendulum type air cylinder needs to be additionally arranged in a bottle cover screwing station 11 in the step e, two pendulum blocks pushed by a piston rod of the double-pendulum type air cylinder are respectively connected with a clamping block, when the pump cover is screwed, a straw part of the pump cover is arranged in the bottle through the clamping block, then the clamping jaw drives the pump cover to rotate and descend synchronously, and the pump cover is screwed on the bottle opening.
The bottle cap screwing device integrates the traditional dispersed cap screwing process into a whole, realizes the conversion of bottle cap screwing stations through the rotating disc, has compact process layout and small occupied area, does not need to rotate the bottles in the operation process, improves the working efficiency, reduces the labor intensity, and effectively prevents the breakage phenomenon caused by the repeated transportation of the bottles.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. The utility model provides an integrated form gland spiral cover technology of bottle lid, adopts multi-functional gland spiral cover all-in-one to accomplish, the all-in-one has the frame, is equipped with the rotary disk that realizes the station conversion on the frame, characterized by: the method comprises the following steps:
a. a feeding station: the bottles are placed in the bottle holders and are conveyed to feeding stations of the rotary disc by the aid of a feeding conveying belt, the bottles are clamped into clamping grooves uniformly distributed in the circumferential direction of the rotary disc, two bottles are clamped into the clamping grooves at one time, reciprocating motion is performed through bottle blocking plates of a bottle blocking mechanism arranged between the rotary disc and a base panel, the bottle blocking plates block subsequent bottles from entering the clamping grooves of the rotary disc when the two bottles are clamped into the clamping groove rotating stations, and the bottle blocking plates block the subsequent bottles when the first two bottles rotate to the next station;
the bottle blocking process of the bottle blocking mechanism is as follows: the pushing cylinder drives a swing plate to swing clockwise and synchronously drive the bottle blocking plate to swing, meanwhile, the servo motor drives the bottle blocking plate to move forward through the sliding table to be close to the joint of the main conveying belt on the left side and the clamping groove in the feeding conveying belt, so that bottles on the main conveying belt are blocked and prevented from entering the clamping groove, and bottles on the auxiliary conveying belt on the right side are blocked by the outer edge of the rotating disc between the two clamping grooves; the swinging plate drives the bottle blocking plate to synchronously rotate along with the rotation of the rotating disc, when the rotating disc drives the front two bottles to reach the next station position, the subsequent two clamping grooves on the rotating disc respectively align to the main conveyor belt and the auxiliary conveyor belt of the feeding conveyor belt, at the moment, the bottle blocking plate moves to the joint between the two clamping grooves and the main conveyor belt and between the two clamping grooves and the auxiliary conveyor belt, and the bottle blocking plate blocks all the bottles on the main conveyor belt and the auxiliary conveyor belt; after the two front bottles complete station operation, the bottle blocking plate retreats, the subsequent bottles on the main conveying belt and the auxiliary conveying belt are clamped into the clamping grooves and turn to the next procedure along with the rotating disc, the bottle blocking plate retreats in place and then swings to the leftmost side from right to left along with the swinging plate again to prepare for the next bottle blocking process;
b. bottle feeding detection station: the capacitive probe capable of simultaneously detecting whether the two bottles are full of liquid or not and the photoelectric switch capable of simultaneously detecting whether the bottles are placed in the two bottle holders or not can ensure that the bottles are placed in the bottle holders and the bottles are in a full liquid state when the capping and the cap screwing procedures are carried out;
c. the inner plug cover compresses the station: the two inner plug covers transmitted by the vibrating disc are sucked through the forward and backward movement of the pair of vacuum suction heads, the inner plug covers are clamped on the bottle mouth by the pair of clamping jaws, and the vacuum suction heads descend to tightly press the inner plug covers on the bottle mouth;
d. inner plug cover detection station: a pair of conical detection heads is adopted to press the bottle mouth downwards, and a detection block with a gap in the middle is matched, so that the light of a sensor is utilized to send a signal through the gap to judge whether the bottle mouth is provided with an inner plug;
e. bottle cap screwing station: the bottle cap is conveyed by a synchronous belt of the cap conveying device, a pair of clamping jaws swing to the upper side of the synchronous belt to clamp the bottle cap and then return to the upper side of the bottle to hold the bottle body of the bottle, the bottle cap is placed at the bottle mouth by the clamping jaws, the clamping jaws drive the bottle cap to rotate and synchronously descend, and the bottle cap is screwed on the bottle mouth;
f. waste rejecting and discharging station: the bottles which are detected to meet the capping requirement are pushed into a discharging conveying belt through a push rod arranged below the rotating disc.
2. The integrated capping process of a bottle cap according to claim 1, wherein: in the step a, a pair of lane wheels with opposite rotation directions are adopted in the middle of the feeding conveyor belt, inner arc grooves uniformly distributed on the peripheries of the lane wheels are mutually staggered and are sequentially clamped into bottles on the feeding conveyor belt, and the bottles are respectively transferred into clamping grooves at the feeding position of the rotating disc in a lane mode after being respectively stirred into the main conveyor belt and the auxiliary conveyor belt.
3. The integrated capping process of a bottle cap according to claim 1, wherein: and (e) when the bottle cap is a pump cap, omitting the steps c and d, arranging a double-pendulum type cylinder at the bottle cap screwing station in the step e, respectively connecting two pendulum blocks pushed by a piston rod of the double-pendulum type cylinder with clamping blocks, and arranging the straw part of the pump cap in the bottle through the clamping blocks when screwing the pump cap.
4. The integrated capping process of a bottle cap according to claim 1, wherein: and f, arranging a waste conveyor belt beside the discharge conveyor belt, and conveying the bottles with caps which do not meet the requirements to a waste collection box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910110796.9A CN109678095B (en) | 2019-02-12 | 2019-02-12 | Integrated capping and screwing process for bottle cap |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910110796.9A CN109678095B (en) | 2019-02-12 | 2019-02-12 | Integrated capping and screwing process for bottle cap |
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| CN109678095A CN109678095A (en) | 2019-04-26 |
| CN109678095B true CN109678095B (en) | 2021-02-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110371908A (en) * | 2019-07-12 | 2019-10-25 | 上海中华药业南通有限公司 | A kind of essential wind oil automatic filling machine |
| CN115156888B (en) * | 2022-07-14 | 2023-03-24 | 广东建嵘智能设备有限公司 | Pump head cover mounting machine and cover mounting method thereof |
| CN115180569B (en) * | 2022-07-25 | 2023-08-15 | 展一智能科技(东台)有限公司 | Rotary barrel feeding device and rotary filling production line |
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| CN109678095A (en) | 2019-04-26 |
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