CN109677992A - A kind of sample making system for crosstalk measuring - Google Patents
A kind of sample making system for crosstalk measuring Download PDFInfo
- Publication number
- CN109677992A CN109677992A CN201811569417.4A CN201811569417A CN109677992A CN 109677992 A CN109677992 A CN 109677992A CN 201811569417 A CN201811569417 A CN 201811569417A CN 109677992 A CN109677992 A CN 109677992A
- Authority
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- China
- Prior art keywords
- adhesive tape
- cable
- sample
- actinobacillus device
- take
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241000606750 Actinobacillus Species 0.000 claims abstract description 23
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 230000008676 import Effects 0.000 claims abstract description 8
- 239000002390 adhesive tape Substances 0.000 claims description 65
- 238000005520 cutting process Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 9
- 239000007769 metal material Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 2
- 230000001788 irregular Effects 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses a kind of sample making systems for crosstalk measuring, the system includes: actinobacillus device, line concentration molding machine, binding apparatus and take-up, the actinobacillus device includes the wire dispenser of predetermined quantity n, for making n root cable carry out unwrapping wire according to predetermined speed, predetermined tension;The line concentration molding machine includes the n hole sleeve with inlet and outlet, and the n root cable for coming to actinobacillus device delivering sums up bunchy;The exit caliber determines that the import bore and actinobacillus device are adapted according to cable bore;The binding apparatus ties up bundles of n root cable every preset distance;The take-up is for coiling the bunch of cables after tying up.By means of the invention it is possible to high efficiency, low cost make alien crosstalk sample, save manpower, eliminate sample because of the irregular phenomenon of sample mass caused by the uncontrollable reason of personnel's handmade craft.
Description
Technical field
The present invention relates to the field of test technology more particularly to a kind of sample making systems for crosstalk measuring.
Background technique
Regulation in YD/T1019-2013 " data communication polyolefin insulation horizontal twisted pair cable ": for 6A and 7A class electricity
Cable needs to test outer portion near end cross-talk and outer distal end cross-talk.Alien crosstalk is provided in YD/T 1019-2013 appendix C .1.2.3
The requirement of sample: 7 cables are subjected to the straight line bunchy in whole length, form the structure of 1+6.
IEC 61156-1-2009《Multicore and symmetrical pair/quad cables for
Digital communications-Part 1:Generic specification " in give a kind of pure craft of tradition and add
Roll method for making sample: being on 1.2 meters of roll in a minimum diameter, as shown in Figure 1,9, sample are needed, every root long degree
It is 100 meters, it is 1 that nine are numbered respectively, 2,3,4,5,6,7,8, V, and 9 samples are divided into 3 groups.By the first group # 8,5,4
Sample is wrapped in the first layer of roll as shown, by the second group # 6, V, 3 sample be wrapped in the second layer, third group is compiled
Numbers 1,2,7 sample is wrapped in third layer.Span between two baffle of roll or so answers long enough, it is ensured that every group of sample can be
It winds and completes in one layer.After 100 meters of samples are wound on spool, number 1,2,3,4,5,6,7,8, V totally 9 are disposably taken in tail end
Sample removes 7, No. 8 samples for fixing position, remaining sample is fixed with adhesive tape every 10cm, as shown in Fig. 2, successively will
100 meters of styles tie up intact, sample preparation completion.In this way, although sample required for test alien crosstalk can be obtained,
But there is also certain defects.The sample of production alien crosstalk only needs the structure of 7 100 meters of data cable composition requirement, but
It is to need 9 100 meters of data cable according to the method production introduced in traditional IEC 61156-1-2009.Although guaranteeing
The stability of structure, but increase the cost of sample preparation difficulty and sample preparation.
Pure handmade sample according to the method described above, human cost is very high, and the sample preparation time is longer, and method for making sample is complicated, system
Sample needed for sample takes the problems such as material there are time-consuming and laborious more than actual needs test sample.Testing cost is very high.Due to
Different personnel's sample making technologies difference, is easily introduced the uncertainty of the test result as caused by human factor.
Summary of the invention
In view of the above problems, the present invention is proposed to overcome the above problem or at least to be partially solved the above problem.
One aspect of the present invention, provides a kind of sample making system for crosstalk measuring, which includes: actinobacillus device, collection
Line molding machine, binding apparatus and take-up, the actinobacillus device include the wire dispenser of predetermined quantity n, for making n root cable
Unwrapping wire is carried out according to predetermined speed, predetermined tension;The line concentration molding machine includes the n hole sleeve with inlet and outlet, is used
Sum up bunchy in the n root cable come to actinobacillus device delivering;The exit caliber is according to the decision of cable bore, the import
Bore and actinobacillus device are adapted;The binding apparatus ties up bundles of n root cable every preset distance;The take-up
Device is for coiling the bunch of cables after tying up.
Optionally, the actinobacillus device includes supporter, n wire dispenser of predetermined quantity and n runner, the wire dispenser and
Runner is arranged on the supporter, and each runner is mounted on the side of a wire dispenser, for detecting the cable on wire dispenser
Stress value.
Optionally, which further includes stepper motor, and each wire dispenser in the stepper motor driving actinobacillus device is certainly
It is dynamic to broadcast cable.
Optionally, the line concentration molding machine further includes lifting support, and the n hole sleeve is fixed on the lifting support
It is interior, follow the lifting support up and down adjustment.
Optionally, the system also includes at least one fixed pulley, the second motor, wirerope, second motor passes through
Wirerope, fixed pulley drive lifting support to move up and down.
Optionally, the binding apparatus includes adhesive tape fixation member, chooses component, adhesive tape pressing member, turntable, glue on adhesive tape
With cutting part, component is chosen on the adhesive tape for the adhesive tape in jointing tape fixation member, and adhesive tape is sent to bunch of cables,
Adhesive tape pressing member is used to press adhesive tape in bunch of cables;Turntable is for driving adhesive tape to rotate;The adhesive tape cutting part is used
In cutting adhesive tape.
Optionally, component is chosen on the adhesive tape to stretch out based on adhesive tape cutting part, is retracted based on adhesive tape pressing member.
Optionally, the adhesive tape cutting part be fixed on turntable can rotation pocket knife, the turntable rotates two weeks
When, pocket knife circles certainly.
Optionally, the take-up includes a cylindrical body, is provided with the upward slot of spiral, and the cylindrical body turns
Dynamic speed and the movement speed of crane match.
Optionally, the take-up is made of non-metallic material.
The technical solution provided in the embodiment of the present application, have at least the following technical effects or advantages: can efficiently it is low at
Local production alien crosstalk sample, saves manpower, caused by eliminating sample because of the uncontrollable reason of personnel's handmade craft
The irregular phenomenon of sample mass.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And it can be implemented in accordance with the contents of the specification, and in order to allow above and other objects of the present invention, feature and advantage can
It is clearer and more comprehensible, the followings are specific embodiments of the present invention.
Detailed description of the invention
By reading the following detailed description of the preferred embodiment, various other advantages and benefits are common for this field
Technical staff will become clear.The drawings are only for the purpose of illustrating a preferred embodiment, and is not considered as to the present invention
Limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings:
Fig. 1, which is shown, adds roll method of preparing sample according to the pure craft of tradition in the prior art;
Fig. 2 shows the cable status after tying up in the prior art;
Fig. 3 show required in testing standard tie up after bunch of cables cross-sectional view;
Fig. 4 shows the structure chart of sample making system proposed by the present invention;
Fig. 5 shows the structure chart of actinobacillus device;
Fig. 6 a- Fig. 6 c shows the design drawing of n hole sleeve;
Fig. 7 shows the sterogram of n hole sleeve;
Fig. 8 shows the structure chart of line concentration molding machine;
Fig. 9 shows the structure chart of binding apparatus;
Figure 10 shows the design drawing of take-up.
Specific embodiment
Exemplary embodiments of the present disclosure are described in more detail below with reference to accompanying drawings.Although showing the disclosure in attached drawing
Exemplary embodiment, it being understood, however, that may be realized in various forms the disclosure without should be by embodiments set forth here
It is limited.On the contrary, these embodiments are provided to facilitate a more thoroughly understanding of the present invention, and can be by the scope of the present disclosure
It is fully disclosed to those skilled in the art.
When data cable transmits signal, the signal interference of coupling is had between line pair, this signal interference can according to source
It is divided into internal cross-talk and alien crosstalk.Alien crosstalk is the signal interference of line pair between cable and cable different in bunchy data cable.
Since alien crosstalk can lead to signal skew with normal Signal averaging, the bit error rate that will lead to link when serious increases, and makes
Forming apparatus can not connect, therefore whether the alien crosstalk index of inspection data cable is qualified particularly important.
According to regulation in YD/T 1019-2013 " data communication polyolefin insulation horizontal twisted pair cable ": being directed to 6A and 7A
Class cable needs to test outer portion near end cross-talk and outer distal end cross-talk.To sample system in YD/T 1019-2013 appendix C .1.2.3
It explains:
7 100 ± 1 meters long of cable under test sample should first be prepared before test, every cable needs well in advance to mark, these
Cable should use same production batch.
7 cables are subjected to the straight line bunchy in whole length according to the built-up sequence of Fig. 3, form the structure of 1+6.Cable
It should keep straight during bunchy, not reverse, and uniformly equidistantly be tied up with insulating tape or other similar band.
Tying up dynamics needs elastic appropriateness, must not destroy the overall structure of cable, while cable being kept to be bonded with the appropriateness of cable again.Between tying up
Away from for 200mm.
To realize the requirement in above-mentioned standard, the invention proposes a kind of for testing the sample making device system of cross-talk
System, as shown in figure 4, the system includes: actinobacillus device 1, line concentration molding machine 2, binding apparatus 3 and take-up 4, the unwrapping wire
Device includes the wire dispenser 11 of predetermined quantity n, for making n root cable carry out unwrapping wire according to predetermined speed, predetermined tension;The collection
Line molding machine includes the n hole sleeve with inlet and outlet, and the n root cable for coming to actinobacillus device delivering is grouped into
Beam;The exit caliber determines that the import bore and actinobacillus device are adapted according to cable bore;The binding apparatus at
The n root cable of beam is tied up every preset distance;The take-up is for coiling the bunch of cables after tying up.
It requires 7 cable bundles being connected into beam in a standard, makes sample, it is proposed by the present invention above-mentioned in order to adapt to standard
N selection 7 in technical solution, certainly, n, which is not limited to 7, n, may be greater than random natural number equal to 2, this is in order to suitable
Standard should be changed later or proposes new standard.
Specifically, as shown in figure 5, the actinobacillus device includes supporter 10, n wire dispenser of predetermined quantity 11 and n turns
Wheel 12, the wire dispenser and 11 runners 12 are arranged on the supporter 10, and each runner is mounted on the side of a wire dispenser,
For detecting the stress value of the cable on wire dispenser.Actinobacillus device is by one 3 layers of glove as a preferred implementation manner,
Frame, 7 automatic wire dispensers and 7 can test the runner composition of pressure, and wire dispenser is surveyed and runner is pressed to be placed on supporter.Glove
The length of frame is greater than 2.1 meters, and width is greater than 0.7 meter, and single layer height is greater than 0.7 meter, preferably uses stainless steel metal material.Each put
Automatic lofting can be achieved by the rotation of stepper motor in the adjustable stepper motor of the low installation speed of line device.By each paying out reel
Position can be equipped with one and can feed back the elastic shape of line at this time by reading the size of force value with the runner of dynamometry value rearward on side
State adjusts the stress being subject on cable by control motor speed, positive and negative rotation in real time.Therefore, which also needs to include stepping
Motor, the stepper motor drive each wire dispenser in actinobacillus device to broadcast cable automatically.
7 cables are summed up bunchy by 7 hole sleeves by the present invention, and the import of 7 hole sleeves is larger, export smaller, schematic diagram
As shown in Fig. 6 a- Fig. 6 c, Fig. 6 a shows the cross-sectional view of 7 hole sleeve entrances;Fig. 6 b shows the side view of 7 hole sleeves;
Fig. 6 c shows the cross-sectional view in the exit of 7 hole sleeves;Pictorial diagram is as shown in Figure 7.In order to which harness is swimmingly summed up bunchy,
The length of 7 hole sleeves need to be greater than 0.2 meter, and the bore of outlet need to be determined according to the maximum outside diameter of the data cable of test, YD/T
The data cable maximum outside diameter of 4 couples of 6A or 7A specified in 1019-2013 is 9.0mm, so if the data electricity of 4 pairs of test
Cable, each outlet roundlet outer diameter are 9.5mm.Such as need to test the data cable of other logarithms, outlet outer diameter does corresponding adjustment.
Import bore need to be sufficiently large, when the data cable for releasing actinobacillus device passes through the import of harness molding machine, does not form with harness
Device severe friction.In addition, each edge of the import of 7 hole sleeves should do round corner treatment, prevent from scratching sample oversheath.
In order to which the bunch of cables after tying up equably to be wrapped on take-up, the line concentration molding machine further includes
Lifting support, 7 hole sleeve are fixed in the lifting support, follow the lifting support up and down adjustment, meanwhile, the liter
Descending branch frame constitutes the support section of 7 hole sleeve.Bracket it is adjustable, be adapted to various sizes of casing, pass through branch
The lifting cooperation take-up of frame is able to achieve the requirement that the minimum interval of take-up bunchy sample is 100mm.
As shown in figure 8, line concentration molding machine 2 in addition to 7 hole sleeves, further include at least one fixed pulley 21, the second motor 22,
Wirerope 23 and lifting support 24, second motor drive lifting support to move up and down by wirerope, fixed pulley.Casing
Be firmly secured in bracket, motor is moved up and down by rope traction bracket, between bracket and the guide rail on both sides with pulley come
Reduce friction.Rack set both sides guide rail preferably uses metal material.It is real by the positive and negative rotation of motor as a kind of specific embodiment
Existing bracket moves up and down.
As shown in figure 9, the binding apparatus includes adhesive tape fixation member 31, chooses component 32, adhesive tape pressing member on adhesive tape
33, turntable 34, adhesive tape cutting part 35 choose component 32 on the adhesive tape for the adhesive tape in jointing tape fixation member 31, and
Adhesive tape is sent to bunch of cables along slideway, adhesive tape pressing member 33 is used to press adhesive tape in bunch of cables;Turntable 34 is used
In drive adhesive tape rotation;The adhesive tape cutting part 35 is for cutting off adhesive tape.Component is chosen on the adhesive tape is based on adhesive tape cutting part
Part stretches out, and is retracted based on adhesive tape pressing member.
Binding apparatus shape can be a rotatable large circle, and center hollow out is passed through for sample, the fixed device of adhesive tape
Inside there is bearing, after adhesive tape is fixed to top, adhesive tape can be rotated freely.The logic of binding apparatus operating are as follows:
1, it is that telescopic cylindrical bar can trigger after cutting part rotates a circle and cuts off adhesive tape that component is chosen on adhesive tape
Component stretching is chosen on adhesive tape, adhesive tape one end is moved away from by slideway, adhesive tape bonding is chosen on component upper at this time, above chooses component
Direction along ng a path drives adhesive tape to upper left side, and pressure device can be along track downslide and adhesive strips contact in this case.
2, adhesive tape pressing member presses to adhesive tape and sample contacts, at this time adhesive tape bonding to sample top.It is chosen on adhesive tape
Component returns original position, and retraction disk at this time, avoids that adhesive tape is interfered to tie up sample.
3, driven by rotary disc adhesive tape rotates 2 weeks, and adhesive tape has wrapped around sample 2 weeks at this time.
4, adhesive tape cutting part be fixed on turntable can rotation pocket knife, when turntable rotates two weeks, adhesive tape cutting part
Part autobiography 1 week, the pocket knife of cutting part top cut off adhesive tape.Go to step 1 at this time.
The take-up includes that a cylindrical body is provided with the upward slot of spiral, the cylindrical body as shown in Figure 10
Velocity of rotation and the movement speed of crane match.According to test request, the minimum interval between harness is 10cm, because
This, take-up includes that a diameter is greater than 1 meter, is highly greater than 2.2 meters of cylindrical body.Cylindrical body material should using nonmetallic,
Avoid influence of the metal material to test.Winding to make sample stable should have spiral upward on the cylinder, on cylindrical body
Half slot, circular groove diameter are 3cm.The rotation of cylindrical body provides power by motor and realizes.When take-up, the rotation speed of take-up
Degree should match with the decrease speed of harness molding machine crane, i.e. the speed and take-up sample spiral shell of crane decline
The speed for screwing off drop is consistent.Take-up schematic diagram such as Figure 10.
The technical solution provided in the embodiment of the present application, have at least the following technical effects or advantages: can efficiently it is low at
Local production alien crosstalk sample, saves manpower, caused by eliminating sample because of the uncontrollable reason of personnel's handmade craft
The irregular phenomenon of sample mass.
In the instructions provided here, numerous specific details are set forth.It is to be appreciated, however, that implementation of the invention
Example can be practiced without these specific details.In some instances, well known method, structure is not been shown in detail
And technology, so as not to obscure the understanding of this specification.
Similarly, it should be understood that in order to simplify the disclosure and help to understand one or more of the various inventive aspects,
Above in the description of exemplary embodiment of the present invention, each feature of the invention is grouped together into single implementation sometimes
In example, figure or descriptions thereof.However, the disclosed method should not be interpreted as reflecting the following intention: i.e. required to protect
Shield the present invention claims features more more than feature expressly recited in each claim.More precisely, as following
Claims reflect as, inventive aspect is all features less than single embodiment disclosed above.Therefore,
Thus the claims for following specific embodiment are expressly incorporated in the specific embodiment, wherein each claim itself
All as a separate embodiment of the present invention.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and ability
Field technique personnel can be designed alternative embodiment without departing from the scope of the appended claims.In the claims,
Any reference symbol between parentheses should not be configured to limitations on claims.
Claims (10)
1. a kind of sample making system for crosstalk measuring, which is characterized in that the system includes: actinobacillus device, line concentration molding
Device, binding apparatus and take-up, the actinobacillus device include the wire dispenser of predetermined quantity n, for making n root cable according to pre-
Constant speed degree, predetermined tension carry out unwrapping wire;The line concentration molding machine includes the n hole sleeve with inlet and outlet, for institute
It states the n root cable that actinobacillus device delivering comes and sums up bunchy;The exit caliber according to cable bore determine, the import bore with
Actinobacillus device is adapted;The binding apparatus ties up bundles of n root cable every preset distance;The take-up is used
Bunch of cables after coiling is tied up.
2. system according to claim 1, the actinobacillus device includes supporter, n wire dispenser of predetermined quantity and n and turns
Wheel, the wire dispenser and runner are arranged on the supporter, and each runner is mounted on the side of a wire dispenser, for detecting
The stress value of cable on wire dispenser.
3. system according to claim 1 or 2, which further includes stepper motor, the stepper motor driving unwrapping wire dress
Each wire dispenser in setting broadcasts cable automatically.
4. system according to claim 1-3, the line concentration molding machine further includes lifting support, the hole n
Casing is fixed in the lifting support, follows the lifting support up and down adjustment.
5. system according to claim 4, the system also includes at least one fixed pulley, the second motor, wirerope, institutes
It states the second motor and drives lifting support to move up and down by wirerope, fixed pulley.
6. system according to claim 1-5, the binding apparatus includes adhesive tape fixation member, chooses portion on adhesive tape
Part, adhesive tape pressing member, turntable, adhesive tape cutting part choose component on the adhesive tape for the glue in jointing tape fixation member
Band, and adhesive tape is sent to bunch of cables, adhesive tape pressing member is used to press adhesive tape in bunch of cables;Turntable is for driving adhesive tape
Rotation;The adhesive tape cutting part is for cutting off adhesive tape.
7. system according to claim 6, component is chosen on the adhesive tape and is stretched out based on adhesive tape cutting part, based under adhesive tape
Splenium part retracts.
8. system according to claim 6 or 7, the adhesive tape cutting part be fixed on turntable can rotation it is small
Knife, when the turntable rotates two weeks, pocket knife circles certainly.
9. system according to claim 1-8, the take-up includes a cylindrical body, is provided with spiral
Upward slot, the velocity of rotation of the cylindrical body and the movement speed of crane match.
10. system according to claim 1-8, the take-up is made of non-metallic material.
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CN201811569417.4A CN109677992B (en) | 2018-12-21 | 2018-12-21 | Sample manufacturing system for crosstalk test |
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CN201811569417.4A CN109677992B (en) | 2018-12-21 | 2018-12-21 | Sample manufacturing system for crosstalk test |
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CN109677992B CN109677992B (en) | 2023-11-17 |
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