CN109677054B - 一种垃圾发电基坑防腐隔离板及其制备方法 - Google Patents

一种垃圾发电基坑防腐隔离板及其制备方法 Download PDF

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CN109677054B
CN109677054B CN201910061899.0A CN201910061899A CN109677054B CN 109677054 B CN109677054 B CN 109677054B CN 201910061899 A CN201910061899 A CN 201910061899A CN 109677054 B CN109677054 B CN 109677054B
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王磊
虎正旺
郭建新
陈致江
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SEPCO Electric Power Construction Co Ltd
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Abstract

本发明一种垃圾发电基坑防腐隔离板及其制备方法公开了一种利用多层结构,对垃圾存放的集液进行导向排出,配合疏松层进行缓存,进行防腐隔离的防护板及其制备方法,其特征在于所述主体板为矩形结构,所述主体板由下向上依次为底部托板、聚合板、玻纤网、疏松层和封塑板,所述主体板内置有两层铜箔,所述聚合板内嵌置有多个加强条,所述主体板为底部托板、聚合板、玻纤网、疏松层、封塑板和铜箔胶合而成,所述主体板中部开有集液槽,所述集液槽的内侧面为斜面,所述主体板上开有四个导液槽,且和集液槽的四个内侧面一一对应,内衬套置于主体板中心位置,能够根据基坑进行拼合,和基坑贴合性更好。

Description

一种垃圾发电基坑防腐隔离板及其制备方法
技术领域
本发明一种垃圾发电基坑防腐隔离板及其制备方法,涉及一种垃圾发电进行垃圾存储时,对存放垃圾的基坑槽进行防护隔离的防护板及其制备方法,属于能源设备领域。特别涉及一种利用多层结构,对垃圾存放的集液进行导向排出,配合疏松层进行缓存,进行防腐隔离的防护板及其制备方法。
背景技术
目前,城市垃圾问题越来越多,大部分的垃圾都是通过掩埋等方式进行处理,但由于垃圾产生量过大,需要堆放场地,占用空间资源,且对土地的污染严重,现有的技术通过利用垃圾进行发电,对垃圾进行再利用,减少其污染,目前主要采用直接焚烧发电、厌氧发酵发电,不管哪种方法都需要进行垃圾的集中、分类,垃圾内有集液等,会对垃圾放置基坑形成腐蚀,通常需要进行防腐处理,现有的都是采用混凝土浇筑,形成放置槽,对其进行防腐隔离,但施工工艺复杂,不便于扩展,且对集液的排出、存储能力较差,且集液不排出同样对混凝土会造成腐蚀。
公开号CN207015953U公开了一种消毒防腐垃圾存放装置,包括装置主体和底座,所述底座设置于装置主体的底端,所述装置主体的前表面设有通过铰链铰接的门,所述门上设有拉手,所述装置主体的顶面设有上盖,所述上盖的内侧设有滑盖,所述滑盖的上表面设有推块,所述上盖的上表面设有防腐剂存放箱,所述防腐剂存放箱的上方设有填充口,该实用新型通过在上盖内部设置可滑动的滑盖,可对该装置进行密封,防止气味扩散,但该装置内部对其防腐效果较差,集液对存放装置存在腐蚀,且不能够进行扩展。
发明内容
为了改善上述情况,本发明一种垃圾发电基坑防腐隔离板及其制备方法提供了一种利用多层结构,对垃圾存放的集液进行导向排出,配合疏松层进行缓存,进行防腐隔离的防护板及其制备方法。
本发明一种垃圾发电基坑防腐隔离板是这样实现的:本发明一种垃圾发电基坑防腐隔离板由主体板、导液槽、中部阀块、集液槽、拼接卡槽、中部转套、拼接卡条、排液槽、锥形斜面和内衬套组成,所述主体板为矩形结构,所述主体板由下向上依次为底部托板、铜箔、聚合板、玻纤网、疏松层、铜箔和封塑板,所述聚合板内嵌置有多个加强条,所述主体板为底部托板、聚合板、玻纤网、疏松层、封塑板和铜箔胶合而成,所述主体板中部开有集液槽,所述集液槽的内侧面为斜面,所述主体板上开有四个导液槽,且和集液槽的四个内侧面一一对应,内衬套置于主体板中心位置,所述内衬套顶端外侧置有限位环,且嵌置于主体板上,中部转套置于内衬套内,所述中部转套顶端端面为锥形斜面,所述锥形斜面的外圈和集液槽槽底齐平,中部阀块置于中部转套内,所述中部阀块顶端从中部转套内穿出,所述中部阀块外侧开有多个排液槽,所述排液槽从中部阀块顶端延伸至底端,相邻两个排液槽之间的距离小于排液槽的宽度,所述主体板的两个外侧面上分别开有一组拼接卡槽,所述主体板的另外两个外侧面上分别置有一组拼接卡条,所述拼接卡槽和拼接卡条相对应,一组拼接卡槽由至少两个拼接卡槽组成,一组拼接卡条由至少两个拼接卡条组成,所述拼接卡槽槽壁上置有卡刺。
本发明还涉及一种垃圾发电基坑防腐隔离板板体的制备方法,具体步骤如下:
1)将底部托板上表面涂刷粘合剂,
所述粘合剂为聚苯乙烯或聚丙烯酸酯中的一种;
所述粘合剂涂刷宽度为3-4mm,厚度1-2mm;
涂刷后粘合剂形成蜂窝状黏贴层;蜂窝棱边边长5-8mm;
2)通过喷头向底部托板上喷射铜粉,喷射流量为15g/s;
喷头移动速度为2m/min;
所述喷头往复移动,至铜粉完全覆盖底部托板;
3)将步骤2)中的底部托板放置在压力机上,对铜粉侧进行加压,压力为30Mpa,保压时间30s;同时对铜粉进行高频加热,使其软化形变,形成连续的局部厚薄不均,整体厚薄规律的铜箔层;
4)待步骤3)中的铜箔层冷却后,再次涂刷粘合剂,所述粘合剂形成网状,且和步骤1)中的粘合剂相交错,将聚合板放置在粘合剂上,通过滚压进行粘合;
5)将玻纤网平铺在聚合板上,然后整面涂刷粘合剂,同时将铜箔覆盖在粘合剂上,在覆盖时填充发泡剂,并进行加热发泡;
6)通过吸塑方式将封塑板吸附于最上侧的铜箔表面,制成板体;
7)切割分块,并通过加工中心对连接拼合位置进行加工,完成加工,制成主体板。
有益效果
一、能够将集液直接导出,避免集液堆积腐蚀。
二、疏松多孔层能够对集液进行缓存。
三、能够根据基坑进行拼合,和基坑贴合性更好。
四、结构简单,多层结构,提高了耐蚀性。
附图说明
图1为本发明一种垃圾发电基坑防腐隔离板的立体结构图;
图2为本发明一种垃圾发电基坑防腐隔离板中部阀块的立体拆分图,其仅仅显示了中部阀块和中部转套的结构关系;
图3为本发明一种垃圾发电基坑防腐隔离板主体板的结构示意图,其仅仅显示了主体板的多层结构关系;
图4为本发明一种垃圾发电基坑防腐隔离板拼合状态下的结构示意图;
附图中
其中零件为:主体板1,导液槽2,中部阀块3,集液槽4,拼接卡槽5,中部转套6,拼接卡条7,排液槽8,锥形斜面9,封塑板10,铜箔11,玻纤网12,内衬套13,底部托板14,聚合板15,疏松层16
具体实施方式:
本发明一种垃圾发电基坑防腐隔离板是这样实现的,由主体板1、导液槽2、中部阀块3、集液槽4、拼接卡槽5、中部转套6、拼接卡条7、排液槽8、锥形斜面9和内衬套13组成,所述主体板1为矩形结构,所述主体板1由下向上依次为底部托板14、铜箔11、聚合板15、玻纤网12、疏松层16、铜箔11和封塑板10,所述聚合板15内嵌置有多个加强条,所述主体板1为底部托板14、聚合板15、玻纤网12、疏松层16、封塑板10和铜箔11胶合而成,所述主体板1中部开有集液槽4,所述集液槽4的内侧面为斜面,所述主体板1上开有四个导液槽2,且和集液槽4的四个内侧面一一对应,内衬套13置于主体板1中心位置,所述内衬套13顶端外侧置有限位环,且嵌置于主体板1上,中部转套6置于内衬套13内,所述中部转套6顶端端面为锥形斜面9,所述锥形斜面9的外圈和集液槽4槽底齐平,中部阀块3置于中部转套6内,所述中部阀块3顶端从中部转套6内穿出,所述中部阀块3外侧开有多个排液槽8,所述排液槽8从中部阀块3顶端延伸至底端,相邻两个排液槽8之间的距离小于排液槽8的宽度,所述主体板1的两个外侧面上分别开有一组拼接卡槽5,所述主体板1的另外两个外侧面上分别置有一组拼接卡条7,所述拼接卡槽5和拼接卡条7相对应,一组拼接卡槽5由至少两个拼接卡槽5组成,一组拼接卡条7由至少两个拼接卡条7组成,所述拼接卡槽5槽壁上置有卡刺。
所述主体板1板体制备步骤如下:
1)将底部托板14上表面涂刷粘合剂,所述粘合剂为聚苯乙烯或聚丙烯酸酯中的一种;
所述粘合剂涂刷宽度为3.4mm,厚度1.2mm;
涂刷后粘合剂形成蜂窝状粘合层,蜂窝棱边边长6mm;
2)通过喷头向底部托板14上喷射铜粉,喷射流量为15g/s;
喷头移动速度为2m/min;
所述喷头往复移动,至铜粉完全覆盖底部托板14;
3)将步骤2)中的底部托板14放置在压力机上,对铜粉侧进行加压,压力为30Mpa,保压时间30s;同时对铜粉进行高频加热,使其软化形变,形成连续的铜箔11层;
通过软化挤压,能够形成局部厚薄不均,整体厚薄规律的铜箔11层,能够提高铜箔11的耐蚀性,并抑制细菌和微生物的生长;
4)待步骤3)中的铜箔11层冷却后,再次涂刷粘合剂,所述粘合剂形成网状,且和步骤1)中的粘合剂相交错,将聚合板15放置在粘合剂上,通过滚压进行粘合;
5)将玻纤网12平铺在聚合板15上,然后整面涂刷粘合剂,同时将铜箔11覆盖在粘合剂上,在覆盖时填充发泡剂,并进行加热发泡;使得发泡剂在中部形成疏松多孔的储液结构;
6)通过吸塑方式将封塑板10吸附于最上侧的铜箔11表面,制成板体;
7)切割分块,并通过加工中心对连接拼合位置进行加工,完成加工,制成主体板1。
所述底部托板14可以为竹纤板;
使用时,多个隔离板配合拼装,首先将隔离板沿着基坑壁进行铺设,相邻的两个隔离板之间通过拼接卡条7和拼接卡槽5的配合进行连接,拼接卡条7卡进拼接卡槽5内,隔离板根据基坑形状进行铺设,且隔离板上的排液槽8和地下排放通道相对应连通,垃圾存放在基坑内,隔离板对垃圾和基坑间进行隔离,对基坑进行防护,垃圾内集液逐渐沉淀在主体板1上,导液槽2将集液引导至集液槽4内进行暂时存放,集液槽4内的集液逐渐通过排液槽8排放至地下排放通道内,避免集液长时间存放对主体板1造成腐蚀;
所述主体板1由下向上依次为底部托板14、聚合板15、玻纤网12、疏松层16和封塑板10的设计,底部托板14和地面贴合安装,封塑板10在主体板1顶部,表面光滑,便于对主体板1清洗,铜箔11杀菌抗腐蚀,玻纤网12能够增加主体板1韧性,疏松层16能够对集液进行一定程度的缓存;
所述聚合板15内嵌置有多个加强条的设计,能够增加主体板1强度,使用寿命更长;
所述主体板1为底部托板14、聚合板15、玻纤网12、疏松层16、封塑板10和铜箔11胶合而成的设计,加工工艺简单;
所述集液槽4的内侧面为斜面的设计,能够使集液沿着斜面流进集液槽4内,进行导流;
所述中部转套6顶端端面为锥形斜面9的设计,能够使集液槽4内集液沿着锥形斜面9流向排液槽8内,进行排出;
所述锥形斜面9的外圈和集液槽4槽底齐平的设计,便于集液槽4内集液流进锥形斜面9上;
所述拼接卡槽5槽壁上置有卡刺的设计,提高拼接时卡紧固定效果;
所述主体板1和集液槽4配合,能够对集液进行存储,存储能力较好;
所述中部转套6、排液槽8和中部阀块3配合,能够对集液进行排出,避免长时间对基坑造成腐蚀;
主体板1间配合拼装形成基坑的设计,能够进行扩展,施工工艺简单;
导液槽2将主体板1上集液导入集液槽4内的设计,能够对沉淀的集液进行暂时的存放,具有一定的存储能力;
集液槽4内集液通过排液槽8排出的设计,能够将集液排放至外部,避免长时间存储造腐蚀;
达到利用多层结构,对垃圾存放的集液进行导向排出,配合疏松层16进行缓存,进行防腐隔离的目的。

Claims (9)

1.一种垃圾发电基坑防腐隔离板板体的制备方法,其特征在于包括以下步骤:
1)将底部托板上表面涂刷粘合剂,涂刷后粘合剂形成蜂窝状黏贴层,蜂窝棱边边长5-8mm;
所述粘合剂涂刷宽度为3-4mm,厚度1-2mm;
2)通过喷头向底部托板上喷射铜粉,喷射流量为15g/s;
喷头移动速度为2m/min;
所述喷头往复移动,至铜粉完全覆盖底部托板;
3)将步骤2)中的底部托板放置在压力机上,对铜粉侧进行加压,压力为30Mpa,保压时间30s;同时对铜粉进行高频加热,使其软化形变,形成连续的铜箔层;
4)待步骤3)中的铜箔层冷却后,再次涂刷粘合剂,所述粘合剂形成网状,且和步骤1)中的粘合剂相交错,将聚合板放置在粘合剂上,通过滚压进行粘合;
5)将玻纤网平铺在聚合板上,然后整面涂刷粘合剂,同时将铜箔覆盖在粘合剂上,在覆盖时向铜箔和粘合剂之间填充发泡剂,并进行加热发泡,使得发泡剂在中部形成疏松层;
6)通过吸塑方式将吸塑层吸附于铜箔上侧,制成板体;
7)切割分块,并通过加工中心对连接拼合位置进行加工,完成加工,制成主体板。
2.一种垃圾发电基坑防腐隔离板,其特征是:主体板为矩形结构,主体板由下向上依次为底部托板、铜箔、聚合板、玻纤网、疏松层、铜箔和封塑板,聚合板内嵌置有多个加强条,主体板为底部托板、聚合板、玻纤网、疏松层、封塑板和铜箔胶合而成,主体板中部开有集液槽,集液槽的内侧面为斜面,主体板上开有四个导液槽,且和集液槽的四个内侧面一一对应,内衬套置于主体板中心位置,内衬套顶端外侧置有限位环,且嵌置于主体板上,中部转套置于内衬套内,中部阀块置于中部转套内,中部阀块顶端从中部转套内穿出,中部阀块外侧开有多个排液槽,主体板的两个外侧面上分别开有一组拼接卡槽,主体板的另外两个外侧面上分别置有一组拼接卡条,拼接卡槽和拼接卡条相对应,一组拼接卡槽由至少两个拼接卡槽组成,一组拼接卡条由至少两个拼接卡条组成,拼接卡槽槽壁上置有卡刺。
3.根据权利要求2所述的一种垃圾发电基坑防腐隔离板,其特征在于所述导液槽将主体板上集液导入集液槽内,能够对沉淀的集液进行暂时的存放,具有一定的存储能力。
4.根据权利要求3所述的一种垃圾发电基坑防腐隔离板,其特征在于所述集液槽内集液通过排液槽排出,能够将集液排放至外部,避免长时间存储造腐蚀。
5.根据权利要求4所述的一种垃圾发电基坑防腐隔离板,其特征在于所述排液槽从中部阀块顶端延伸至底端,相邻两个排液槽之间的距离小于排液槽的宽度。
6.根据权利要求2所述的一种垃圾发电基坑防腐隔离板,其特征在于所述中部转套顶端端面为锥形斜面。
7.根据权利要求6所述的一种垃圾发电基坑防腐隔离板,其特征在于所述锥形斜面的外圈和集液槽槽底齐平。
8.根据权利要求2所述的一种垃圾发电基坑防腐隔离板,其特征在于所述中部转套、排液槽和中部阀块配合,能够对集液进行排出,避免长时间对基坑造成腐蚀。
9.根据权利要求1所述的一种垃圾发电基坑防腐隔离板板体的制备方法,其特征在于所述粘合剂为聚苯乙烯或聚丙烯酸酯中的任一一种。
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