CN109676478B - Device for cast member integrating dust removal, through hole detection and flaw detection - Google Patents

Device for cast member integrating dust removal, through hole detection and flaw detection Download PDF

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Publication number
CN109676478B
CN109676478B CN201910026748.1A CN201910026748A CN109676478B CN 109676478 B CN109676478 B CN 109676478B CN 201910026748 A CN201910026748 A CN 201910026748A CN 109676478 B CN109676478 B CN 109676478B
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iii
plate
motor
moving
dust
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CN109676478A (en
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李彬
李辉
康翔宇
任二洲
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Luoyang Baige Intelligent Equipment Co.,Ltd.
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Luoyang Institute of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manipulator (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention provides a casting part device integrating dust removal, through hole and flaw detection, which comprises a workbench, a transmission device, a regulating device, a first gripping device, a first rotary disc device, a dust removal device, a second gripping device, a through hole device, a dust collection device, a second rotary disc device, a flaw detection device and a material taking device, wherein the transmission device, the regulating device, the first gripping device, the first rotary disc device, the dust removal device, the second gripping device, the through hole device, the dust collection device, the second rotary disc device, the flaw detection device and the material taking device are all arranged on the upper end surface of the workbench; the device not only can remove the molding sand on the surface of the part, but also can be used for remachining the machining hole of the part or detecting the size of the hole, and the purpose of flaw detection is to determine that no crack exists in the cast part and ensure the casting quality of the part.

Description

Device for cast member integrating dust removal, through hole detection and flaw detection
Technical Field
The invention relates to the technical field of casting part processing, in particular to a casting part device integrating dust removal, through hole detection and flaw detection.
Background
Inner hole parts (such as valve body inner holes, engine connecting rods, cylinder sleeves and the like) play an important role in mechanical motion matching, and can realize relative motion and power transmission by being combined with excircle parts. The casting is obtained by casting liquid metal into a casting cavity which is adaptive to the shape of the part and cooling and solidifying the liquid metal; on the one hand, the casting that has the hole appears liquid metal easily and spills over and cause the phenomenon of casting hole jam in the production process, and on the other hand, casting production is accomplished the back, through long-time placing, in addition through various transport in the transportation, can the deposition in the hole of casting, can influence the normal use of casting when the deposition is to a certain extent. In the process of processing the through holes in the casting parts, the parts are sequenced by manual labor, the labor cost is high, the efficiency is low, and a feeding and conveying device for processing the casting parts is required to be provided.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a casting part device integrating dust removal, through hole detection and flaw detection, and the first gripping device and the second gripping device can automatically grip and convey casting parts, so that the labor cost is reduced, and the working efficiency is improved; the device not only can remove the molding sand on the surface of the part, but also can be used for remachining the machining hole of the part or detecting the size of the hole, and the purpose of flaw detection is to determine that no crack exists in the cast part and ensure the casting quality of the part.
The technical scheme adopted by the invention for solving the technical problems is as follows: a casting part device integrating dust removal, through hole and flaw detection comprises a workbench, a transmission device, a regulating device, a first grabbing device, a first rotary disc device, a dust removal device, a second grabbing device, a through hole device, a dust collection device, a second rotary disc device, a flaw detection device and a material taking device, wherein the transmission device, the regulating device, the first grabbing device, the first rotary disc device, the dust removal device, the second grabbing device, the through hole device, the dust collection device, the second rotary disc device, the flaw detection device and the material taking device are all arranged on the upper end face of the workbench, and the transmission device comprises a support frame I, a feed hopper, a material conveying mechanism and a guide chute; the regulating device comprises a receiving tray and a material conveying groove, the receiving tray is arranged right below the lowest end of the material guide groove, and the receiving tray is communicated with the material conveying groove; the first grabbing device is arranged between the regulating device and the first rotating disc device and used for transferring the workpieces regulated by the regulating device to the first rotating disc device;
the first rotary table device, the second grabbing device and the second rotary table device are sequentially arranged from left to right in the horizontal direction, the first rotary table device comprises a speed reducing motor, a speed reducer I, a rotary table I and a clamp assembly I, the speed reducing motor and the speed reducer I are both arranged below the rotary table I, the input end of the speed reducer I is connected with the output end of the speed reducing motor, the output end of the speed reducer I is rotatably connected with the rotary table I, the clamp assembly I comprises a plurality of clamps I used for fixing workpieces, and the plurality of clamps I are uniformly arranged on the upper end face of the rotary table I along the circumferential direction; the dust removal device is used for removing dust on the surface of a workpiece fixed on the clamp I;
the second gripping device is used for transferring the first rotating disk device to the second rotating disk device, the second turntable device comprises a motor IV, a coupler, a turntable II and a clamp assembly II, wherein the motor IV and the coupler are arranged below the workbench, the turntable II is arranged above the workbench, the output end of the motor IV is connected with the input end of the coupler, the output end of the coupler is connected with the rotary table II after penetrating through the workbench, the clamp assembly II comprises a plurality of clamps II for fixing workpieces, the plurality of clamps II are uniformly arranged on the upper end surface of the rotary table II along the circumferential direction, the flaw detection device is used for detecting flaws of workpieces on the rotary disc II, and the material taking device is used for taking down the workpieces on the rotary disc II after flaw detection and putting the workpieces into a material discharging groove (8031) for collection.
Furthermore, the support frame I is arranged at the top of the workbench, the material conveying mechanism comprises a mounting frame, a driving shaft, a driven shaft, a driving motor and a conveying belt, the mounting rack is obliquely arranged on the support frame I, the driving shaft is arranged at the bottommost end of the mounting rack, one end of the driving shaft is connected with the output end of the driving motor, the driven shaft is arranged at the highest end of the mounting rack, one end of the driving shaft is connected with the output end of the driving motor, the conveying belt is wound on the outer sides of the driving shaft, the mounting frame and the driven shaft together, the highest end of the conveying belt is a discharging end of the conveying belt, the feed hopper is arranged above the mounting rack, the bottom end of one side wall of the feed hopper is provided with an opening, the opening is arranged right above the discharge end of the conveying belt and is used for discharging materials on the conveying belt;
the utility model discloses a device for conveying materials, including feeder hopper, baffle box, mounting bracket, the inside slope of feeder hopper installs the stripper, the stripper is on a parallel with the last top surface setting of conveyer belt, and the top end of this stripper is installed on the lateral wall that is equipped with the open-ended feeder hopper, the unsettled setting of the bottommost end of stripper is in the feeder hopper, the bottommost end setting of stripper is in the top of the last top surface of conveyer belt, the baffle box slope is installed the highest end of mounting bracket, the highest end of baffle box is installed on the mounting bracket just the highest end setting of baffle box is in under the conveyer belt discharge end, the lowest end setting.
Further, the below of take-up (stock) pan is provided with the vibrator, the take-up (stock) pan is installed the top of workstation, the slope of conveying groove is installed on the workstation, the inside spiral delivery track that is provided with of take-up (stock) pan, the orbital feed end of this spiral delivery set up in the inside bottom of take-up (stock) pan, the orbital discharge end of this spiral delivery pass behind the lateral wall of take-up (stock) pan with the feed end of conveying groove is linked together.
Further, the first grabbing device comprises a motor I, a belt I, a transmission shaft I, a connecting rod II, a movable plate I, a grabbing mechanism I and a placing mechanism I, wherein the transmission shaft I is arranged above a motor main shaft of the motor I, the motor main shaft of the motor I is connected with the transmission shaft I through the belt I, the connecting rod II is arranged above the connecting rod I, the bottom end and the top end of one side of the movable plate I are respectively and correspondingly provided with a connecting shaft I and a connecting shaft II, one end of the connecting rod II is connected with the transmission shaft I, the other end of the connecting rod II is rotatably connected with the connecting shaft II, one end of the connecting rod I is connected with the motor main shaft of the motor I, the other end of the connecting rod I is rotatably connected with the connecting shaft I, the grabbing mechanism I is arranged on the movable plate I, and the grabbing mechanism I comprises a support I and a plurality of first mechanical arms I and a first, the bracket I is mounted on the moving plate I, and the first manipulator I and the first manipulator II are both mounted on the bracket I; the placing mechanism I comprises a placing seat I and a placing seat II, the placing seat I and the placing seat II are installed on the upper end face of the workbench, and the placing seat I is communicated with the discharging end of the material conveying groove.
Furthermore, the dust removal device comprises a motor II, a speed reducer II, a supporting table, a disc, a moving rod and a moving mechanism, the motor II and the speed reducer II are arranged below the supporting table, the disc and the moving rod are arranged above the supporting table, a slide rail III is arranged at the top end of the supporting table, the supporting table is arranged above the motor II, the output end of the motor II is connected with the input end of the speed reducer II, the output end of the speed reducer II penetrates through the supporting table and then is connected with the disc in a rotating mode, one end of the moving rod is connected with the top end of an eccentric shaft in a rotating mode, the eccentric shaft is arranged on the disc, and the other end of the moving rod is connected with the moving mechanism; the moving mechanism comprises a sliding plate and a moving assembly, a fixed shaft is arranged on the top of the sliding plate, one end, far away from the disc, of the moving rod is rotatably connected with the fixed shaft, the sliding plate can slide along a sliding rail III, a sliding block I is arranged at the bottom end of the sliding plate, the sliding block I is arranged in the sliding rail III and can slide in the sliding rail III, the moving assembly comprises an installation seat and a brush which is installed at the top of the installation seat and used for removing dust on the surface of a workpiece, the installation seat is arranged at the top of the sliding block in the vertical direction, and the brush is arranged above the rotary disc I; a dust disc is arranged right below each brush and arranged below the rotary disc I, a dust opening is formed in the bottom of the dust disc, a dust pipeline is arranged at the bottom of the dust opening, the top end of the dust pipeline is communicated with the dust opening, and the bottom end of the dust pipeline penetrates through the axial flow fan I arranged below the workbench after penetrating through the workbench.
Further, the second grabbing device comprises a support frame II, a motor III, a rocker, a moving block, a sliding rail II, a sliding rail I, a sliding block III, a grabbing mechanism II and a placing mechanism II, wherein the motor III and the sliding rail I are both mounted on the support frame II, the output end of the motor III is connected with one end of the rocker, the other end of the rocker is connected with the moving block, a connecting shaft V is arranged on the moving block, one end of the rocker, far away from the motor III, is rotatably connected with the connecting shaft V, a moving channel is arranged on the moving block in the vertical direction, the sliding block III capable of sliding on the sliding rail I is arranged on the sliding rail I, one side, far away from the sliding rail I, of the sliding block III is connected with a horizontal connecting plate, and a vertical; one end, far away from the horizontal connecting plate, of the vertical connecting plate penetrates through the moving channel and then is arranged above the moving block, a sliding rail II is arranged on one side, far away from the sliding block III, of the vertical connecting plate, the sliding rail II penetrates through the moving channel in the vertical direction, a sliding block II capable of sliding on the sliding rail II is arranged in the moving channel, and the moving block slides along the sliding rail II in the vertical direction;
the grabbing mechanism II is arranged on one side, away from the rocker, of the moving block and comprises a support II and a second manipulator I, a second manipulator II, a second manipulator III and a second manipulator IV of a plurality of manipulators for grabbing workpieces, the support II is arranged on one side, away from the rocker, of the moving block, the second manipulator I, the second manipulator II, the second manipulator III and the second manipulator IV are all arranged on the support II, and the second manipulator I, the second manipulator II, the second manipulator III and the second manipulator IV are sequentially arranged in parallel from left to right in the direction close to the second turntable device;
placing mechanism II sets up snatch the below of mechanism II, placing mechanism II includes standing groove I, standing groove II and standing groove III, standing groove I standing groove II reaches standing groove III all sets up on the up end of workstation, standing groove I standing groove II reaches standing groove III is being close to the direction of second carousel device from left to right parallel arrangement in proper order, standing groove I with the place ahead of standing groove I all is provided with the through-hole device that is used for the through-hole, the place ahead of standing groove III is provided with dust extraction.
Further, the through hole device comprises an air cylinder, a support III, a guide rail, a moving plate III and a through hole mechanism, the support III is installed at the top of the workbench, the air cylinder and the guide rail are installed on the support III, a limiting plate is arranged at one end of the guide rail, a supporting mechanism is arranged at the other end of the guide rail, the supporting mechanism comprises a limiting frame and a limiting assembly, the limiting assembly is installed on the limiting frame, the limiting assembly comprises a supporting plate and a limiting ring, the supporting plate and the limiting ring are sequentially arranged in the direction away from the limiting plate, a limiting hole is formed in the supporting plate, the moving plate III is arranged above the guide rail, the moving plate III is parallel to the guide rail, a top plate is arranged on one side of the moving plate III, and the top plate is vertically arranged at one end of the moving plate III;
the output end of the cylinder is connected with the inner side of the top plate, the through hole mechanism is arranged at one end of the moving plate III far away from the top plate, the through hole mechanism comprises a through hole component and a through needle, the through hole component is arranged between the limiting plate and the supporting mechanism, the through hole assembly comprises a connecting plate, a sliding plate and a motor VI, the connecting plate is fixedly arranged on one side of the moving plate III far away from the top plate, the sliding plate is arranged below the connecting plate and can slide along the guide rail, a sliding block IV which can slide along the guide rail is arranged on the guide rail, the sliding block IV is arranged on the sliding plate, the motor VI is arranged on the connecting plate, the through needle comprises a needle rod and a needle head, one end of the needle rod is connected with the output end of the motor VI, and the other end of the needle rod is connected with the needle head after sequentially passing through the limiting hole and the limiting ring; the pinhead is respectively opposite to the placing groove I and the placing groove II.
Furthermore, dust extraction includes suction hood, mount and dust absorption pipe, the mount sets up on the up end of workstation, the dust absorption pipe is installed on the mount, the one end of dust absorption pipe with the suction hood is linked together, the suction hood with III relative settings of standing groove, the other end of dust absorption pipe passes behind the workstation with set up and be in axial fan II of workstation below links to each other.
Further, the flaw detection device comprises a plurality of flaw detection mechanisms, the plurality of flaw detection mechanisms are arranged above the workbench, each flaw detection mechanism comprises a supporting rod, a camera, an annular light source fixing plate and a flaw detector, the supporting rods are arranged on the upper end face of the workbench, and the cameras, the annular light source fixing plates and the flaw detectors are sequentially arranged on the supporting rods from top to bottom.
Further, the material taking device comprises a motor V, a belt II, a transmission shaft II, a connecting rod III, a connecting rod IV, a movable plate II and a material taking mechanism, the transmission shaft II is arranged above a motor main shaft of the motor V, the motor main shaft of the motor V is connected with the transmission shaft II through the belt II, the connecting rod IV is arranged above the connecting rod III, the bottom end and the top end of one side of the movable plate II are respectively and correspondingly provided with a connecting shaft III and a connecting shaft IV, one end of the connecting rod IV is connected with the transmission shaft II, the other end of the connecting rod IV is rotatably connected with the connecting shaft IV, one end of the connecting rod III is connected with the motor main shaft of the motor V, the other end of the connecting rod III is rotatably connected with the connecting shaft III, the material taking mechanism is arranged on the movable plate II, the material taking mechanism comprises a material taking frame and a material taking manipulator, the material taking manipulator is arranged on the material taking frame; the discharge chute is obliquely arranged on the processing table, the highest end of the discharge chute is arranged on the upper end face of the processing table, and the highest end of the discharge chute is arranged below the turntable II.
The beneficial effects of the invention are mainly shown in the following aspects: the first grabbing device and the second grabbing device can grab and convey the casting parts automatically, so that the labor cost is reduced, and the working efficiency is improved; the device not only can remove the molding sand on the surface of the part, but also can be used for remachining the machining hole of the part or detecting the size of the hole, and the purpose of flaw detection is to determine that no crack exists in the cast part and ensure the casting quality of the part.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the structure of the transmission device of the present invention;
FIG. 3 is a schematic view of the hopper of FIG. 2 with one side plate removed;
FIG. 4 is a schematic view of the feed hopper and conveyor belt of FIG. 2 with the feed hopper and conveyor belt removed;
FIG. 5 is a schematic diagram of a structured apparatus of the present invention;
FIG. 6 is a schematic bottom view of the structure of FIG. 5;
FIG. 7 is a schematic view of a first grasping apparatus of the present invention;
FIG. 8 is a schematic view of the structure of FIG. 7 from another angle;
FIG. 9 is a schematic view of the structure of FIG. 7 with the grasping mechanism I removed;
FIG. 10 is a schematic view of the structure of FIG. 9 from another angle;
FIG. 11 is a schematic structural view of a first turntable mechanism of the present invention;
FIG. 12 is a schematic view of the construction of the dust removing device of the present invention;
FIG. 13 is a schematic view of the removal of the travel mechanism and travel bar of FIG. 12;
FIG. 14 is a schematic view of a second grasping apparatus of the invention;
FIG. 15 is a schematic view of the structure of FIG. 14 from another angle;
FIG. 16 is a schematic structural view of the gripper mechanism II of FIG. 14 with the gripper mechanism II removed;
FIG. 17 is a schematic view of the structure of FIG. 16 from another angle;
FIG. 18 is a schematic structural view of a via arrangement of the present invention;
FIG. 19 is a schematic view of the structure of FIG. 18 at another angle;
FIG. 20 is a schematic view of the structure of FIG. 18 at another angle;
FIG. 21 is a schematic view of the structure of FIG. 18 in operation;
FIG. 22 is a schematic view of a take-off device of the present invention;
FIG. 23 is a schematic view of the take off mechanism of FIG. 22 removed;
FIG. 24 is a schematic view of the structure of FIG. 23 from another angle;
FIG. 25 is a schematic structural view of a second carousel arrangement according to the present invention;
FIG. 26 is a schematic view of the structure of a flaw detection mechanism of the present invention;
the labels in the figure are: 1. the automatic feeding device comprises a workbench, 2, a support frame I, 201, a mounting frame, 2011, a driving shaft, 2012, a driven shaft, 2013, a driving motor, 202, a conveying belt, 203, a feeding hopper, 204, a discharging plate, 205, a guide chute, 3, a material receiving disc, 301, a spiral conveying track, 302, a material conveying groove, 303, a vibrator, 4, a motor I, 401, a transmission shaft I, 402, a belt I, 403, a connecting rod II, 404, a connecting rod I, 405, a moving plate I, 4051, a connecting shaft II, 4052, a connecting shaft I, 406, a support I, 407, a first manipulator I, 4071, a first manipulator II, 5, a rotating disc I, 501, a clamp I, 502, a reducer I, 503, a speed reducing motor, 504, a dust disc, 505, a dust pipeline, 6, a support table, 601, a disc, 6011, an eccentric shaft, 602, a moving rod, 603, a sliding plate, 6031, a fixed shaft, 604, a sliding block I, 605, the automatic feeding device comprises a speed reducer II, 608, a motor II, 609, a sliding rail III, 7, a supporting frame II, 701, a sliding rail I, 7011, a sliding block III, 702, a motor III, 703, a rocker, 704, a moving block 7041, a connecting shaft V, 705, a sliding rail II, 706, a vertical connecting plate 707, a horizontal connecting plate 708, a support II, 709, a second manipulator I, 7091, a second manipulator II, 7092, a second manipulator III, 7093, a second manipulator IV, 8, a rotary table II, 801, a clamp II, 802, a motor IV, 8031, a discharging chute, 804, a coupler, 805, a motor V, 8051, a belt II, 8052, a transmission shaft II, 806, a connecting rod IV, 807, a connecting rod III, 808, a moving plate II, 8081, a connecting shaft IV, 8082, a connecting shaft III, 809, a material taking frame, 8091, a material taking manipulator, 9, a support III, 901, a guide rail, 9011, a limiting plate, a 9012, a limiting frame, a supporting plate, 14, a 9013, The device comprises a connecting plate, 9016, a sliding plate, 90161, sliders IV, 9017, motors VI, 902, a cylinder, 903, a moving plate III, 9031, a top plate, 904, a needle rod, 9041, a needle head, 10, a supporting rod, 1001, a camera, 1002, an annular light source fixing plate, 1003 and a flaw detector.
Detailed Description
The embodiments of the present invention are described in detail with reference to the accompanying drawings, and the embodiments and specific operations of the embodiments are provided on the premise of the technical solution of the present invention, but the scope of the present invention is not limited to the following embodiments.
As shown in the attached drawings, the device for casting parts integrates dust removal, through hole detection and flaw detection, and comprises a workbench 1, a transmission device, a regulating device, a first grabbing device, a first rotary disc device, a dust removal device, a second grabbing device, a through hole device, a dust collection device, a second rotary disc device, a flaw detection device and a material taking device, wherein the transmission device, the regulating device, the first grabbing device, the first rotary disc device, the dust removal device, the second grabbing device, the through hole device, the dust collection device, the second rotary disc device, the flaw detection device and the material taking device are all arranged on the upper end face of the workbench 1, the transmission device comprises a support frame I2, a feed hopper 203, a material conveying mechanism and a material guide groove 205, the support frame I2 is arranged at the top of the workbench 1, and the material conveying mechanism comprises a mounting frame 201, The conveying device comprises a driving shaft 2011, a driven shaft 2012, a driving motor 2013 and a conveying belt 202, wherein the mounting rack 201 is obliquely installed on the support frame I2, the oblique angle of the mounting rack 201 is 45 degrees, the driving shaft 2011 is arranged at the bottommost end of the mounting rack 201, one end of the driving shaft 2011 is connected with the output end of the driving motor 2013, the driven shaft 2012 is arranged at the highest end of the mounting rack 201, one end of the driving shaft 2011 is connected with the output end of the driving motor 2013, the conveying belt 202 is wound on the outer sides of the driving shaft 2011, the mounting rack 201 and the driven shaft 2012 together, the highest end of the conveying belt 202 is the discharge end of the conveying belt 202, the feeding hopper 203 is installed above the mounting rack 201, and the feeding hopper 203 is arranged right above the upper top; an opening is arranged at the bottom end of one side wall of the feed hopper 203, the opening is arranged right above the discharge end of the conveying belt 202, and the opening is used for discharging materials on the conveying belt 202;
a discharging plate 204 is obliquely installed inside the feeding hopper 203, the discharging plate 204 is arranged parallel to the upper top surface of the conveying belt 202, the highest end of the discharging plate 204 is installed on the side wall of the feeding hopper 203 provided with an opening, the lowest end of the discharging plate 204 is arranged in the feeding hopper 203 in a suspended mode, the lowest end of the discharging plate 204 is arranged above the upper top surface of the conveying belt 202, the material guide chute 205 is obliquely installed at the highest end of the mounting frame 201, the highest end of the material guide chute 205 is installed on the mounting frame 201, the highest end of the material guide chute 205 is arranged right below the discharging end of the conveying belt 202, and the lowest end of the material guide chute 205 is arranged above the regulating device;
the regulating device comprises a material receiving tray 3 and a material conveying groove 302, a vibrator 303 is arranged below the material receiving tray 3, the material receiving tray 3 is arranged at the top of the workbench 1, the material receiving tray 3 is arranged right below the lowest end of the material guide groove 205, the material conveying groove 302 is obliquely arranged at the top of the workbench 1, a spiral conveying track 301 is arranged inside the material receiving tray 3, the feeding end of the spiral conveying track 301 is arranged at the bottom end inside the material receiving tray 3, and the discharging end of the spiral conveying track 301 penetrates through the side wall of the material receiving tray 3 and then is communicated with the feeding end of the material conveying groove 302; the material conveying groove 302 is obliquely arranged on the support table 1, and the highest end of the material conveying groove 302 is communicated with the discharge end of the spiral conveying track 301;
the first grabbing device comprises a motor I4, a belt I402, a transmission shaft I401, a connecting rod I404, a connecting rod II 403, a moving plate I405, a grabbing mechanism I and a placing mechanism I, wherein the transmission shaft I401 is arranged above a motor spindle of the motor I4, the motor spindle of the motor I4 is connected with the transmission shaft I401 through the belt I402, the transmission shaft I401 and the motor I4 are both arranged on a fixed support, a tensioning wheel used for tensioning the belt I402 is further arranged on the fixed support, the connecting rod II 403 is arranged above the connecting rod I404, and the connecting rod II 403 and the connecting rod I404 are arranged in parallel; the bottom end and the top end of one side of the moving plate I405 are correspondingly provided with a connecting shaft I4052 and a connecting shaft II 4051 respectively, one end of a connecting rod II 403 is connected with the transmission shaft I401, the other end of the connecting rod II 403 is rotatably connected with the connecting shaft II 4051, one end of a connecting rod I404 is connected with a motor spindle of a motor I4, the other end of the connecting rod I404 is rotatably connected with the connecting shaft I4052, the grabbing mechanism I is installed on the moving plate I405, the grabbing mechanism I comprises a support I406, a plurality of first manipulators I407 and first manipulators II 4071, the first manipulators I407 and the first manipulators II 4071 are used for grabbing a workpiece, the support I406 is detachably installed on the moving plate I405, and the first manipulators I407 and the first manipulators II 4071 are both installed on the support I406;
the placing mechanism I comprises a placing seat I and a placing seat II, the placing seat I and the placing seat II are both arranged on the upper end surface of the workbench 1, and the placing seat I is communicated with the discharging end of the material conveying groove 302;
the first rotary table device, the second grabbing device and the second rotary table device are sequentially arranged from left to right in the horizontal direction, the first rotary table device comprises a speed reducing motor 503, a speed reducer I502, a rotary table I5 and a clamp assembly I, the speed reducing motor 503 and the speed reducer I502 are both arranged below the rotary table I5, the input end of the speed reducer I502 is connected with the output end of the speed reducing motor 503, the output end of the speed reducer I502 is rotatably connected with the rotary table I5, the clamp assembly I comprises a plurality of clamps I501 used for fixing workpieces, the number of the clamps I501 is 8, the plurality of clamps I501 are uniformly arranged on the upper end face of the rotary table I5 along the circumferential direction, one end of the clamps I501 is fixed on the rotary table I5, the other end of the clamps I501 is a free end, and the clamps I501 are used for positioning the workpieces to be machined, the workpiece is prevented from sliding on the upper end face of the turntable I5 in the process of removing dust on the surface of the workpiece to be processed; the plurality of clamps I501 are uniformly arranged on the upper end face of the turntable I5 along the circumferential direction;
the dust removal device comprises a motor II 608, a speed reducer II 607, a support table 6, a disc 601, a moving rod 602 and a moving mechanism, wherein the motor II 608 and the speed reducer II 607 are both arranged below the support table 6, the disc 601 and the moving rod 602 are both arranged above the support table 6, a slide rail III 609 is arranged at the top end of the support table 6, the support table 6 is arranged above the motor II 608, the output end of the motor II 608 is connected with the input end of the speed reducer II 607, the output end of the speed reducer II 607 penetrates through the support table 6 and then is rotatably connected with the disc 601, one end of the moving rod 602 is rotatably connected with the top end of an eccentric shaft 6011, the eccentric shaft 6011 is arranged on the disc 601, and the other end of the moving rod 602 is connected with the moving mechanism;
the moving mechanism comprises a sliding plate 603 and a moving component, a fixed shaft 6031 is arranged on the top of the sliding plate 603, one end, far away from the disc 601, of the moving rod 602 is rotatably connected with the fixed shaft 6031, the sliding plate 603 can slide along a sliding rail III 609, a sliding block I604 is arranged at the bottom end of the sliding plate 603, the sliding block I604 is arranged in the sliding rail III 609, the sliding block I604 can slide in the sliding rail III 609, the moving component comprises a mounting seat 605 and a brush 606 arranged at the top of the mounting seat 605 and used for removing dust on the surface of a workpiece, the mounting seat 605 is arranged at the top of the sliding block in the vertical direction, and the brush 606 is arranged above the rotating disc I5; a dust tray 504 is arranged right below each brush 606, the dust tray 504 is arranged below the rotating disc I5, a dust opening is formed in the bottom of the dust tray 504, a dust pipeline 505 is arranged at the bottom of the dust opening, the top end of the dust pipeline 505 is communicated with the dust opening, and the bottom end of the dust pipeline 505 penetrates through the workbench 1 and then is connected with an axial flow fan I arranged below the workbench 1.
The second grabbing device comprises a support frame II 7, a motor III 702, a rocker 703, a moving block 704, a sliding rail II 705, a sliding rail I701, a sliding block III 7011, a grabbing mechanism II and a placing mechanism II, wherein the motor III 702 and the sliding rail I701 are both installed on the support frame II 7, the output end of the motor III 702 is connected with one end of the rocker 703, the other end of the rocker 703 is connected with the moving block 704, a connecting shaft V7041 is arranged on the moving block 704, one end, far away from the motor III 702, of the rocker 703 is rotatably connected with the connecting shaft V7041, a moving channel is arranged in the vertical direction of the moving block 704, a sliding block III 7011 capable of sliding on the sliding rail I701 is arranged on the sliding rail I701, a horizontal connecting plate 707 is connected to one side, far away from the sliding rail I701, of the sliding block III 7011, and a vertical connecting; one end, far away from a horizontal connecting plate 707, of the vertical connecting plate 706 penetrates through the moving channel and then is arranged above the moving block 704, a sliding rail II 705 is arranged on one side, far away from the sliding block III 7011, of the vertical connecting plate 706, the sliding rail II 705 penetrates through the moving channel in the vertical direction, and the moving block 704 slides along the sliding rail II 705 in the vertical direction; a sliding block II capable of sliding on the sliding rail II 705 is arranged in the moving channel;
the grabbing mechanism II is arranged on one side, far away from the rocker 703, of the moving block 704, and comprises a support II 708 and a plurality of second manipulators I709, II 7091, III 7092 and IV 7093 used for grabbing workpieces, the support II 708 is detachably arranged on one side, far away from the rocker 703, of the moving block 704, the second manipulators I709, II 7091, III 7092 and IV 7093 are all arranged on the support II 708, and the second manipulators I709, II 7091, III 7092 and IV 7093 are sequentially arranged in parallel from left to right in the direction close to the second turntable device;
the placing mechanism II is arranged below the grabbing mechanism II and comprises a placing groove I, a placing groove II and a placing groove III, the placing groove I, the placing groove II and the placing groove III are all arranged on the upper end face of the workbench 1, the placing groove I, the placing groove II and the placing groove III are sequentially arranged in parallel from left to right in the direction close to the second turntable device, through hole devices for through holes are arranged in front of the placing groove I and the placing groove I, and a dust collection device is arranged in front of the placing groove III;
the through hole device comprises a cylinder 902, a bracket III 9, a guide rail 901, a moving plate III 903 and a through hole mechanism, wherein the bracket III 9 is installed at the top of the workbench 1, the cylinder 902 and the guide rail 901 are both installed on the bracket III 9, one end of the guide rail 901 is provided with a limiting plate 9011, and the limiting plate 9011 and the limiting frame 9012 are used for limiting the movement range of the through hole assembly and further controlling the movement range of the through needle; the other end of the guide rail 901 is provided with a supporting mechanism, the supporting mechanism comprises a limiting frame 9012 and a limiting component, the limiting component is arranged on the limiting frame 9012 and comprises a supporting plate 9013 and a limiting ring 9014, the supporting plate 9013 and the limiting ring 9014 are both perpendicular to the through needle, the supporting plate 9013 and the limiting ring 9014 are sequentially arranged in the direction away from the limiting plate 9011, the diameter of the limiting hole is larger than that of the through needle, the diameter of the limiting ring 9014 is larger than that of the limiting hole, the central axis of the limiting hole coincides with the central axis of the limiting ring 9014, a limiting hole is arranged on the supporting plate 9013, the moving plate III 903 is arranged above the guide rail 901, the moving plate III 903 is parallel to the guide rail 901, a top plate 9031 is arranged on one side of the moving plate III 903, and the top plate 9031 is vertically arranged at one end of the moving plate III 903;
the output end of the air cylinder 902 is connected with the inner side of the top plate 9031, the through hole mechanism is arranged at one end, far away from the top plate 9031, of the moving plate III 903, the through hole mechanism comprises a through hole assembly and a through pin, the through hole assembly is arranged between the limiting plate 9011 and the supporting mechanism, the through hole assembly is limited to move between the limiting plate 9011 and the limiting frame 9012 in the moving process, the through hole assembly comprises a connecting plate 9015, a sliding plate 9016 and a motor VI 9017, the through pin can be controlled to rotate through the motor VI 9017, and therefore the purpose of enabling a workpiece to be processed to be subjected to through hole is achieved; the other end of the needle rod 904 is connected with a needle head 9041 after sequentially penetrating through a limiting hole and a limiting ring 9014, and the hole to be processed of the workpiece is arranged oppositely;
the connecting plate 9015 is fixedly arranged on one side, far away from the top plate 9031, of the moving plate III 903, the sliding plate 9016 is arranged below the connecting plate 9015, the sliding plate 9016 can slide along the guide rail 901, a sliding block IV 90161 capable of sliding along the guide rail 901 is arranged on the guide rail 901, the sliding block IV 90161 is arranged on the sliding plate 9016, the motor VI 9017 is installed on the connecting plate 9015, the through needle comprises a needle rod 904 and a needle head 9041, one end of the needle rod 904 is connected with the output end of the motor VI 9017, and the other end of the needle rod 904 is connected with the needle head 9041 after sequentially passing through a limiting hole and a limiting ring 9014; the needle head 9041 is arranged opposite to the placing groove I and the placing groove II respectively; the through needle is arranged in parallel with the guide rail 901, the needle head 9041 is detachably mounted on the needle rod 904, and the needle head 9041 with the corresponding diameter can be selected according to the diameters of machining holes of different workpieces to be machined.
The dust collection device comprises a dust collection cover, a fixing frame and a dust collection pipe, the fixing frame is arranged on the upper end face of the workbench 1, the dust collection pipe is arranged on the fixing frame, one end of the dust collection pipe is communicated with the dust collection cover, the dust collection cover is arranged opposite to the placement groove III, and the other end of the dust collection pipe penetrates through the workbench 1 and then is connected with an axial flow fan II arranged below the workbench 1;
the second turntable device comprises a motor IV 802, a coupler 804, a turntable II 8 and clamp assemblies II, the motor IV 802 and the coupler 804 are arranged below the workbench 1, the turntable II 8 is arranged above the workbench 1, the output end of the motor IV 802 is connected with the input end of the coupler 804, the output end of the coupler 804 penetrates through the workbench 1 and then is connected with the turntable II 8, each clamp assembly II comprises a plurality of clamps II 801 for fixing workpieces, the plurality of clamps II 801 are uniformly arranged on the upper end face of the turntable II 8 along the circumferential direction, and the number of the clamps II 801 is 8; the fixture II 801 is used for positioning a workpiece to be machined and preventing the workpiece from sliding on the upper end face of the fixture II 801 in the process of removing dust on the surface of the workpiece to be machined; a through hole is formed right below each clamp II 801 on the turntable II 8;
the flaw detection device comprises a plurality of flaw detection mechanisms, the plurality of flaw detection mechanisms are all arranged above the workbench 1, each flaw detection mechanism comprises a support rod 10, a camera 1001, an annular light source fixing plate 1002 and a flaw detector 1003, the support rod 10 is arranged on the upper end face of the workbench 1, the camera 1001, the annular light source fixing plate 1002 and the flaw detector 1003 are sequentially arranged on the support rod 10 from top to bottom, the rotary disc II 8 is arranged between the annular light source fixing plate 1002 and the flaw detector 1003, flaw detection signals emitted by the flaw detector 1003 penetrate through holes to work pieces on a clamp II 801 arranged on the corresponding through holes, and a light source emitted by the camera 1001 shoots the detected work pieces through the annular light source fixing plate 1002 to record the flaw detection conditions of the work pieces;
the material taking device comprises a motor V805, a belt II 8051, a transmission shaft II 8052, a connecting rod III 807, a connecting rod IV 806, a moving plate II 808 and a material taking mechanism, wherein the transmission shaft II 8052 is arranged above a motor spindle of the motor V805, the motor spindle of the motor V805 is connected with the transmission shaft II 8052 through the belt II 8051, a protective cover is arranged outside the belt II 8051, the motor V805 and the transmission shaft II 8052 are both arranged on a fixed support, a tensioning wheel used for tensioning the belt II 8051 is further arranged on the fixed support, the connecting rod IV 806 is arranged above the connecting rod III 807, the connecting rod IV 80 and the connecting rod III 807 are arranged in parallel, the bottom end and the top end of one side of the moving plate II 808 are respectively and correspondingly provided with a connecting shaft III 8082 and a connecting shaft IV 8081, the bottom end and the top end of one side of the II 808 are respectively and correspondingly provided with the connecting shafts III, the connecting shaft III 8082 and the connecting shaft IV 8081 are both perpendicular to the moving plate II 808, one end of the connecting rod IV 806 is connected with the transmission shaft II 8052, the other end of the connecting rod IV 806 is rotatably connected with the connecting shaft IV 8081, one end of the connecting rod III 807 is connected with a motor spindle of the motor V805, the other end of the connecting rod III 807 is rotatably connected with the connecting shaft III 8082, the material taking mechanism is installed on the moving plate II 808, the material taking mechanism comprises a material taking frame 809 and a material taking manipulator 8091, the material taking frame 809 is detachably installed on the moving plate II 808, and the material taking manipulator 8091 is arranged on the material taking frame 809; the blown down tank 8031 slope install on the processing platform, the highest end of blown down tank 8031 install on the up end of processing platform and the highest end setting of blown down tank 8031 is in the below of carousel II 8.
The working process of the device is as follows: the cast parts are put into a feed hopper 203, the cast parts slide into the feed end on the upper top surface of a conveying belt 202 along a discharging plate 204 with a certain gradient, the conveying belt 202 with the certain gradient can primarily clean molding sand on the surfaces of the parts, the parts are conveyed into a guide chute 205 along with the movement of the conveying belt 202, the parts slide into a receiving tray 3 from the discharge end of the guide chute 205, a pulse electromagnet is arranged below the receiving tray 3, the receiving tray 3 can vibrate up and down in the vertical direction, the parts in the receiving tray 3 rise along a spiral conveying track 301 by twisting and vibrating around the vertical axis of the receiving tray 3 due to the vibration, the receiving tray 3 automatically sorts the parts, the parts flow into a conveying groove 302 from the discharge end of the spiral conveying track 301 according to a uniform placing rule, the bottom end of the conveying groove 302 is the discharge end, the parts flow into a placing seat I from the discharge end of the conveying groove 302, the first grabbing device places the parts in the placing seat I in a rotary disc I5 in the first rotary disc device;
the first grabbing device grabs the workpiece, and the first grabbing device grabs the workpiece, wherein the first motor I4 rotates to drive the connecting rod I404 and the connecting rod II 403 to move, the connecting rod I404 and the connecting rod II 403 drive the moving plate I405 to move in a translation mode, so that the first mechanical hand I407 and the first mechanical hand II 4071 are driven to move in a translation mode, the first mechanical hand I407 and the first mechanical hand II 4071 are sequentially arranged in a direction close to the rotating disc I5, the first mechanical hand I407 moves parts in the placing seat I to the placing seat II, and the first mechanical hand II 4071 moves parts in the placing seat II to the;
a workpiece to be machined is placed in a clamp I501 on the upper end face of a rotary disc I5, in the process of rotary motion of the rotary disc I5, when one clamp I501 is just positioned under a brush 606, a motor II 608 is started to drive the rotary disc 601 to rotate, the brush 603 reciprocates through a moving rod 602 and a sliding block I604, the motor II drives the rotary disc 601 to rotate, the rotary disc 601 drives the sliding block I604 to reciprocate along a sliding rail III 609 through the moving rod 602, and the brush 603 is connected with a sliding plate 603 through a mounting seat, so that the brush 603 can reciprocate, and the purpose of removing molding sand on the surface of the workpiece by the brush 603 is achieved; in the dust removal process, the molding sand and dust brushed by the brush 603 fall into a dust tray, and the molding sand and dust are collected along a dust pipeline 505 under the driving of the axial flow fan I;
the second grabbing device is mainly used for conveying the workpiece subjected to dust removal to a through hole station and then conveying the workpiece to the next station for flaw detection. The motion process is that motor III 702 drives rocker 703 motion, and rocker 703 drives movable block 704 and goes on from top to bottom and left and right translation motion, and the motion mode of movable block 704 in vertical direction shows: the moving block 704 slides in the vertical direction along the sliding rail II 705, and the moving mode of the moving block 704 in the horizontal direction is represented as follows: the sliding block III 7011 moves in the horizontal direction on the sliding rail I701, the up-down and left-right translational motion of the moving block 704 drives the support II 708 to move, the manipulator 708 on the support II 708 also moves up-down and left-right translational motion, the second manipulator I709 moves the part in the clamp I501 into the placing groove I, the second manipulator II 7091 grabs the part in the placing groove I and places the part in the placing groove II, the second manipulator III 7092 places the part in the placing groove II in the placing groove III, and the second manipulator IV 7093 moves the part in the placing groove III into the clamp II 801 of the rotary disc II 8;
the through hole devices for performing through holes on the workpieces are correspondingly arranged right in front of the placing grooves I and II, when the workpieces need to be subjected to through holes, a piston at the output end of the air cylinder 902 starts to move, the output end of the air cylinder 902 is connected with the top plate 9031, the output end of the air cylinder 902 pushes the top plate 9031 to move, the top plate 9031 drives the moving plate III 903 to move, a connecting plate 9015 on the moving plate III 903 drives a sliding plate 9016 and a motor VI 9017 to move, the sliding plate 9016 drives a sliding block IV 90161 to slide along a sliding rail 901, and the motor VI 9017 drives a through needle to move along the direction of a hole to be processed of the workpiece needing to be subjected to through hole, so that the purpose of dredging;
the workpiece in the placing groove III is the workpiece behind the through hole, and a dust suction device is arranged right in front of the placing groove III and aims to collect impurities, dust and molding sand on the surface of the part behind the through hole along a dust suction pipe through an axial flow fan II;
second grabbing device shifts the part from I501 of anchor clamps of carousel I5 to II 801 of anchor clamps at carousel II 8 top, carousel II 8 is at rotary motion's in-process, when II 801 of a certain anchor clamps just in time are located the blown down tank directly over, actuating motor V drives II 808 of movable plate and carries out up-and-down and horizontal motion through moving connecting rod III 807 and connecting rod IV 806, and then realized the up-and-down and horizontal motion of material taking manipulator 8091, material taking manipulator 8091 puts into blown down tank 8031 after taking out the work piece in II 801 of anchor clamps and realizes the purpose to the automatic collection of work piece, the human labor cost is reduced, and work efficiency is improved.
The first grabbing device and the second grabbing device can grab and convey the casting parts automatically, so that the labor cost is reduced, and the working efficiency is improved; the device not only can remove the molding sand on the surface of the part, but also can be used for remachining the machining hole of the part or detecting the size of the hole, and the purpose of flaw detection is to determine that no crack exists in the cast part and ensure the casting quality of the part.
The technical solutions and embodiments of the present invention are not limited, and the same solutions or effects as those of the technical solutions and embodiments of the present invention are within the scope of the present invention. It is further noted that relational terms such as i, ii, and iii may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Claims (8)

1. The utility model provides a collect dust removal, through-hole, detect a flaw in device for cast member of an organic whole, the device includes workstation (1), transmission device, regular device, first grabbing device, first carousel device, dust collector, second grabbing device, through-hole device, dust extraction, second carousel device, device and extracting device of detecting a flaw, transmission device regular device first grabbing device first carousel device dust collector second grabbing device through-hole device dust extraction second carousel device the device of detecting a flaw reaches extracting device all sets up on the up end of workstation (1), its characterized in that: the conveying device comprises a support frame I (2), a feed hopper (203), a material conveying mechanism and a material guide chute (205); the arranging device comprises a receiving tray (3) and a conveying groove (302), the receiving tray (3) is arranged right below the lowest end of the guide groove (205), and the receiving tray (3) is communicated with the conveying groove (302); the first grabbing device is arranged between the regulating device and the first rotating disc device and used for transferring the workpieces regulated by the regulating device to the first rotating disc device;
the first rotary table device, the second grabbing device and the second rotary table device are sequentially arranged from left to right in the horizontal direction, the first rotary table device comprises a speed reducing motor (503), a speed reducer I (502), a rotary table I (5) and a clamp assembly I, the speed reducing motor (503) and the speed reducer I (502) are both arranged below the rotary table I (5), the input end of the speed reducing motor I (502) is connected with the output end of the speed reducing motor (503), the output end of the speed reducing motor I (502) is rotatably connected with the rotary table I (5), the clamp assembly I comprises a plurality of clamps I (501) used for fixing a workpiece, and the plurality of clamps I (501) are uniformly arranged on the upper end face of the rotary table I (5) along the circumferential direction; the dust removal device is used for removing dust on the surface of a workpiece fixed on the clamp I (501);
the second grabbing device is used for transferring the first rotary table device to the second rotary table device, the second rotary table device comprises a motor IV (802), a coupler (804), a rotary table II (8) and a clamp assembly II, the motor IV (802) and the coupler (804) are arranged below a workbench (1), the rotary table II (8) is arranged above the workbench (1), the output end of the motor IV (802) is connected with the input end of the coupler (804), the output end of the coupler (804) penetrates through the workbench (1) and then is connected with the rotary table II (8), the clamp assembly II comprises a plurality of clamps II (801) used for fixing workpieces, the plurality of clamps II (801) are uniformly arranged on the upper end face of the rotary table II (8) along the circumferential direction, and the flaw detection device is used for detecting flaws on the workpieces on the rotary table II (8), the material taking device is used for taking down the workpieces on the rotating disc II (8) after flaw detection and placing the workpieces into a discharge chute (8031) for collection;
the through hole device comprises an air cylinder (902), a support III (9), a guide rail (901), a movable plate III (903) and a through hole mechanism, wherein the support III (9) is installed at the top of the workbench (1), the air cylinder (902) and the guide rail (901) are installed on the support III (9), one end of the guide rail (901) is provided with a limiting plate (9011), the other end of the guide rail (901) is provided with a supporting mechanism, the supporting mechanism comprises a limiting frame (9012) and a limiting component, the limiting component is installed on the limiting frame (9012), the limiting component comprises a supporting plate (9013) and a limiting ring (9014), the supporting plate (9013) and the limiting ring (9014) are sequentially arranged in the direction far away from the limiting plate (9011), the supporting plate (9013) is provided with a limiting hole, the movable plate III (903) is arranged above the guide rail (901), and the movable plate (903) is parallel to the guide rail (901), a top plate (9031) is arranged on one side of the moving plate III (903), and the top plate (9031) is vertically arranged at one end of the moving plate III (903);
the output end of the cylinder (902) is connected with the inner side of the top plate (9031), the through hole mechanism is arranged at one end, far away from the top plate (9031), of the moving plate III (903), and comprises a through hole assembly and a through needle, the through hole assembly is arranged between the limiting plate (9011) and the supporting mechanism, the through hole assembly comprises a connecting plate (9015), a sliding plate (9016) and a motor VI (9017), the connecting plate (9015) is fixedly arranged at one side, far away from the top plate (9031), of the moving plate III (903), the sliding plate (9016) is arranged below the connecting plate (9015), the sliding plate (9016) can slide along the guide rail (901), a sliding block IV (90161) capable of sliding along the guide rail (901) is arranged on the guide rail (901), the sliding block IV (90161) is arranged on the sliding plate (9016), and the motor VI (9017) is arranged on the connecting plate (9015), the through needle comprises a needle rod (904) and a needle head (9041), one end of the needle rod (904) is connected with the output end of the motor VI (9017), and the other end of the needle rod (904) sequentially penetrates through a limiting hole and a limiting ring (9014) and then is connected with the needle head (9041); the needle head (9041) is arranged opposite to the placing groove I and the placing groove II respectively;
the dust collection device comprises a dust collection cover, a fixing frame and a dust collection pipe, wherein the fixing frame is arranged on the upper end face of the workbench (1), the dust collection pipe is arranged on the fixing frame, one end of the dust collection pipe is communicated with the dust collection cover, the dust collection cover is arranged opposite to the placement groove III, and the other end of the dust collection pipe penetrates through the back of the workbench (1) and is connected with an axial flow fan II arranged below the workbench (1).
2. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: support frame I (2) is installed the top of workstation (1), defeated material mechanism includes mounting bracket (201), driving shaft (2011), driven shaft (2012), driving motor (2013) and conveyer belt (202), mounting bracket (201) slope is installed on support frame I (2), driving shaft (2011) sets up the bottommost end of mounting bracket (201), the one end of driving shaft (2011) links to each other with the output of driving motor (2013), driven shaft (2012) sets up the highest end of mounting bracket (201), driving shaft (2011), mounting bracket (201) and the outside of driven shaft (2012) is around being equipped with conveyer belt (202) jointly, the highest end of conveyer belt (202) is the discharge end of conveyer belt (202), install feeder hopper (203) the top of mounting bracket (201), the bottom end of one side wall of the feed hopper (203) is provided with an opening which is arranged right above the discharge end of the conveying belt (202) and is used for discharging materials on the conveying belt (202);
the utility model discloses a conveyor belt device, including feeder hopper (203), stripper (204), conveyer belt (202), the top surface setting of going up of feeder hopper (203), the most extreme of this stripper (204) is installed on the lateral wall that is equipped with open-ended feeder hopper (203), the unsettled setting in the bottommost end of stripper (204) is in feeder hopper (203), the bottommost end setting of stripper (204) is in the top of the top surface of going up of conveyer belt (202), baffle box (205) slope is installed the most extreme of mounting bracket (201), the most extreme of baffle box (205) is installed on mounting bracket (201) and the most extreme setting of baffle box (205) is in under conveyer belt (202) discharge end, the least extreme setting of baffle box (205) is in the top of regular device.
3. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the below of take-up (3) is provided with vibrator (303), take-up (3) are installed the top of workstation (1), it installs to pass silo (302) slope on workstation (1), take-up (3) inside is provided with screw conveying track (301), and the feed end setting of this screw conveying track (301) is in the inside bottom of take-up (3), the discharge end of this screw conveying track (301) pass behind the lateral wall of take-up (3) with the feed end of passing silo (302) is linked together.
4. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the first grabbing device comprises a motor I (4), a belt I (402), a transmission shaft I (401), a connecting rod I (404), a connecting rod II (403), a moving plate I (405), a grabbing mechanism I and a placing mechanism I, wherein the transmission shaft I (401) is arranged above a motor spindle of the motor I (4), the motor spindle of the motor I (4) is connected with the transmission shaft I (401) through the belt I (402), the connecting rod II (403) is arranged above the connecting rod I (404), the bottom end and the top end of one side of the moving plate I (405) are correspondingly provided with a connecting shaft I (4052) and a connecting shaft II (4051) respectively, one end of the connecting rod II (403) is connected with the transmission shaft I (401), the other end of the connecting rod II (403) is rotatably connected with the connecting shaft II (4051), one end of the connecting rod I (404) is connected with the motor spindle of the motor I (4), the other end of the connecting rod I (404) is rotatably connected with the connecting shaft I (4052), the grabbing mechanism I is installed on the moving plate I (405), the grabbing mechanism I comprises a support I (406) and a plurality of first mechanical arms I (407) and second mechanical arms II (4071) which are used for grabbing workpieces, the support I (406) is installed on the moving plate I (405), and the first mechanical arms I (407) and the second mechanical arms II (4071) are installed on the support I (406); the placing mechanism I comprises a placing seat I and a placing seat II, the placing seat I and the placing seat II are both installed on the upper end face of the workbench (1), and the placing seat I is communicated with the discharging end of the material conveying groove (302).
5. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the dust removal device comprises a motor II (608), a speed reducer II (607), a support table (6), a disc (601), a moving rod (602) and a moving mechanism, wherein the motor II (608) and the speed reducer II (607) are arranged below the support table (6), the disc (601) and the moving rod (602) are arranged above the support table (6), a slide rail III (609) is arranged at the top end of the support table (6), the support table (6) is arranged above the motor II (608), the output end of the motor II (608) is connected with the input end of the speed reducer II (607), the output end of the speed reducer II (607) penetrates through the support table (6) and then is connected with the disc (601) in a rotating manner, one end of the moving rod (602) is connected with the top end of an eccentric shaft (6011) in a rotating manner, and the eccentric shaft (6011) is arranged on the disc (601), the other end of the moving rod (602) is connected with a moving mechanism; the moving mechanism comprises a sliding plate (603) and a moving assembly, a fixed shaft (6031) is arranged on the top of the sliding plate (603), one end, far away from the disc (601), of the moving rod (602) is rotatably connected with the fixed shaft (6031), the sliding plate (603) can slide along a sliding rail III (609), a sliding block I (604) is arranged at the bottom end of the sliding plate (603), the sliding block I (604) is arranged in the sliding rail III (609), the sliding block I (604) can slide in the sliding rail III (609), the moving assembly comprises an installation seat (605) and a brush (606) which is arranged at the top of the installation seat (605) and used for removing dust on the surface of a workpiece, the installation seat (605) is arranged at the top of the sliding block in the vertical direction, and the brush (606) is arranged above the rotary disc I (5); a dust disc (504) is arranged right below each brush (606), the dust disc (504) is arranged below the rotary disc I (5), a dust opening is formed in the bottom of the dust disc (504), a dust pipeline (505) is arranged at the bottom of the dust opening, the top end of the dust pipeline (505) is communicated with the dust opening, and the bottom end of the dust pipeline (505) penetrates through the workbench (1) and then is arranged on an axial flow fan I below the workbench (1) to be connected.
6. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the second grabbing device comprises a support frame II (7), a motor III (702), a rocker (703), a moving block (704), a sliding rail II (705), a sliding rail I (701), a sliding block III (7011), a grabbing mechanism II and a placing mechanism II, wherein the motor III (702) and the sliding rail I (701) are both installed on the support frame II (7), the output end of the motor III (702) is connected with one end of the rocker (703), the other end of the rocker (703) is connected with the moving block (704), a connecting shaft V (7041) is arranged on the moving block (704), one end, far away from the motor III (702), of the rocker (703) is rotatably connected with the connecting shaft V (7041), a moving channel is arranged in the vertical direction of the moving block (704), a sliding block III (7011) capable of sliding on the sliding rail I (701) is arranged on the sliding rail I (701), and one side, far away from the sliding rail I (701), of the sliding block III (7011) is connected with a horizontal connecting plate (707), the top of the horizontal connecting plate (707) is provided with a vertical connecting plate (706); one end, far away from a horizontal connecting plate (707), of the vertical connecting plate (706) penetrates through the moving channel and then is arranged above the moving block (704), a sliding rail II (705) is arranged on one side, far away from the sliding block III (7011), of the vertical connecting plate (706), the sliding rail II (705) penetrates through the moving channel in the vertical direction, a sliding block II capable of sliding on the sliding rail II (705) is arranged in the moving channel, and the moving block (704) slides along the sliding rail II (705) in the vertical direction;
the grabbing mechanism II is arranged on one side of the moving block (704) far away from the rocker (703), the grabbing mechanism II comprises a support II (708), a second manipulator I (709) of a plurality of manipulators for grabbing workpieces, a second manipulator II (7091), a second manipulator III (7092) and a second manipulator IV (7093), the bracket II (708) is arranged on one side of the moving block (704) far away from the rocker (703), the second manipulator I (709), the second manipulator II (7091), the second manipulator III (7092) and the second manipulator IV (7093) are all arranged on the second bracket II (708), the second manipulator I (709), the second manipulator II (7091), the second manipulator III (7092) and the second manipulator IV (7093) are sequentially arranged in parallel from left to right in a direction close to the second turntable device;
the placing mechanism II is arranged below the grabbing mechanism II, the placing mechanism II comprises a placing groove I, a placing groove II and a placing groove III, the placing groove I, the placing groove II and the placing groove III are all arranged on the upper end face of the workbench (1), the placing groove I, the placing groove II and the placing groove III are close to the direction of the second turntable device and are sequentially arranged in parallel from left to right, a through hole device for a through hole is arranged in front of the placing groove I, and a dust suction device is arranged in front of the placing groove III.
7. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the flaw detection device comprises a plurality of flaw detection mechanisms, the plurality of flaw detection mechanisms are arranged above the workbench (1), each flaw detection mechanism comprises a supporting rod (10), a camera (1001), an annular light source fixing plate (1002) and a flaw detector (1003), the supporting rod (10) is arranged on the upper end face of the workbench (1), and the cameras (1001), the annular light source fixing plates (1002) and the flaw detectors (1003) are sequentially installed on the supporting rods (10) from top to bottom.
8. The device for casting parts, which integrates dust removal, through hole inspection and flaw detection, according to claim 1, wherein: the material taking device comprises a motor V (805), a belt II (8051), a transmission shaft II (8052), a connecting rod III (807), a connecting rod IV (806), a moving plate II (808) and a material taking mechanism, wherein the transmission shaft II (8052) is arranged above a motor spindle of the motor V (805), the motor spindle of the motor V (805) is connected with the transmission shaft II (8052) through the belt II (8051), the connecting rod IV (806) is arranged above the connecting rod III (807), the bottom end and the top end of one side of the moving plate II (808) are respectively and correspondingly provided with a connecting shaft III (8082) and a connecting shaft IV (8081), one end of the connecting rod IV (806) is connected with the transmission shaft II (8052), the other end of the connecting rod IV (806) is rotatably connected with the connecting shaft IV (8081), one end of the connecting rod III (807) is connected with the motor spindle of the motor V (805), the other end of the connecting rod III (807) is rotatably connected with the connecting shaft III (8082), the material taking mechanism is installed on the moving plate II (808), the material taking mechanism comprises a material taking frame (809) and a material taking manipulator (8091), the material taking frame (809) is installed on the moving plate II (808), and the material taking manipulator (8091) is arranged on the material taking frame (809); the discharge chute (8031) is obliquely arranged on the processing table, and the highest end of the discharge chute (8031) is arranged on the upper end face of the processing table and is arranged below the rotary table II (8).
CN201910026748.1A 2019-01-11 2019-01-11 Device for cast member integrating dust removal, through hole detection and flaw detection Active CN109676478B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116297434B (en) * 2023-05-11 2023-08-15 常州美信机械科技股份有限公司 Detection equipment for coating production line

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007118008A (en) * 2005-10-25 2007-05-17 Sintokogio Ltd Dust collector system for cooling rotation drum
CN206010029U (en) * 2016-06-24 2017-03-15 金榀精密工业(苏州)有限公司 Through hole mechanism
CN107662156A (en) * 2017-09-11 2018-02-06 山东时风(集团)有限责任公司 Finishing streamline and its finely finishing method after casting
CN207366509U (en) * 2017-10-31 2018-05-15 苏州诺研机器人科技有限公司 A kind of adaptive flaw detection mechanism
CN208321534U (en) * 2018-04-28 2019-01-04 苏州金凯达机械科技股份有限公司 Pipe material inner wall cleaning plant

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007118008A (en) * 2005-10-25 2007-05-17 Sintokogio Ltd Dust collector system for cooling rotation drum
CN206010029U (en) * 2016-06-24 2017-03-15 金榀精密工业(苏州)有限公司 Through hole mechanism
CN107662156A (en) * 2017-09-11 2018-02-06 山东时风(集团)有限责任公司 Finishing streamline and its finely finishing method after casting
CN207366509U (en) * 2017-10-31 2018-05-15 苏州诺研机器人科技有限公司 A kind of adaptive flaw detection mechanism
CN208321534U (en) * 2018-04-28 2019-01-04 苏州金凯达机械科技股份有限公司 Pipe material inner wall cleaning plant

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