CN109669405A - A kind of Industry Control monitoring system based on big data - Google Patents
A kind of Industry Control monitoring system based on big data Download PDFInfo
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- CN109669405A CN109669405A CN201811372454.6A CN201811372454A CN109669405A CN 109669405 A CN109669405 A CN 109669405A CN 201811372454 A CN201811372454 A CN 201811372454A CN 109669405 A CN109669405 A CN 109669405A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 37
- 238000012545 processing Methods 0.000 claims abstract description 9
- 238000013480 data collection Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000012795 verification Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002618 waking effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Telephonic Communication Services (AREA)
- Mobile Radio Communication Systems (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention belongs to big data technical field and a kind of Industry Control monitoring system based on big data is disclosed, is made of five big systems, is respectively included data collection system, wireless transmitting system, cloud service system, alarm system and mobile terminal and receive system.The data processing centre for the system that monitors is placed on cloud service system by the present invention, monitoring data only need to be uploaded to cloud service system according to specific format by underlying device, cloud service system calculates it, and user checks monitoring data in which can be convenient on smart phone, computer, plate, digital camera and personal digital assistant PDA, by setting alarm system warning message can be pushed in time after data are more than threshold range, quick connection related maintenance personnel, reduces industrial risk.
Description
Technical field
Present invention relates particularly to a kind of, and the Industry Control based on big data monitors system, belongs to big data technical field.
Background technique
In industrial processes, it is often necessary to the environment of industry spot, the operating status of production equipment, production process
In raw material dosage and the data such as technological parameter of product be monitored.Industrial monitoring system is then according to industrial need
It asks, will be distributed over industry spot a large amount of everywhere, different types of sensor and instrumentation and pass through wired or wireless mode
It connects, forms network data transmission and summarized.
With the continuous expansion of commercial production scale and the continuous propulsion of industrial automation, production process becomes increasingly
Comprehensive, continuous, the device category for needing to monitor is also more and more, and data parameters become increasingly complex.This is to industrial monitoring system
Compatibility and the open, real-time of data and safety made higher requirement.Existing industrial monitoring system scheme
Generally bottom sensor and instrumentation are connected using wireless sensor network (WSN), by being acquired to data,
Processing, transmission, are finally summarized by wireless transmitting system and are sent to embedded monitoring host.Monitoring host computer is as monitoring system
Core equipment is communicated by IP addressing and wireless transmitting system, is received data and is analyzed it, handles, maintenance system
Database and interactive interface, monitoring personnel directly using monitoring host computer, computer client software or pass through Web page accessing system
Database, to realize data monitoring.But for current monitoring system schema, erection, maintenance and the liter of hardware device
Grade is with high costs, for most of medium-sized and small enterprises, expends great effort and sets to monitor some Miniature Sensors and instrument
It is standby, it is difficult to choose between economizing on resources and controlling risk.
Summary of the invention
The technical problem to be solved in the present invention overcomes existing defect, provides a kind of Industry Control monitoring based on big data
System is that the data processing centre for the system that monitors is placed on cloud service system, and underlying device only need to be by monitoring data according to spy
The formula of fixing is uploaded to cloud service system, and cloud service system calculates it, and user can be convenient in smart phone, electricity
Monitoring data are checked on brain, plate, digital camera and personal digital assistant PDA, it can be super in data by setting alarm system
Warning message is pushed in time after crossing threshold range, fast contacts related maintenance personnel, is reduced industrial risk, can effectively be solved to carry on the back
The problems in scape technology.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
The present invention provides a kind of Industry Control monitoring system based on big data, is made of five big systems, respectively includes data and adopt
Collecting system, wireless transmitting system, cloud service system, alarm system and mobile terminal receive system;
The data collection system includes gas sensor, air quality sensor and ZigBee-network composition, completes scene
Acquisition, packing and the upload of the ad hoc network and monitoring data of equipment;
The data server that the ZigBee-network of monitoring field is connected to cloud of wireless transmitting system needs a ZigBee
Communication module is communicated with the coordinator in bottom ZigBee-network, after data are carried out corresponding frame conversion by processor, is passed through
GPRS, 3G, 4G, 5G, WIFI or bluetooth connection are to Internet data center port;
Cloud service system is the data service center built by developer or administrative staff, it receives bottom wireless transmitting system
The data of upload, data are summarized, and air quality parameters are compared with preset air quality threshold value, if greatly
In or equal to the air quality threshold value, then alarm command is sent into the reminding module;
Mobile terminal receives system, and to be relevant staff install smart phone, computer, plate, digital phase for end application
On machine and personal digital assistant PDA or other equipment, access network may have access to monitoring data.
As a preferred technical solution of the present invention, the gas sensor is monitored for the gas in environment,
Obtain air quality parameters;The air quality sensor obtains air powder for being monitored to the grain density in air
Dirt density parameter.
As a preferred technical solution of the present invention, the ZigBee network is responsible for the acquisition of related data, Jing Qishou
Data, then further progress data processing are sent out, and tissue and coordination are carried out to whole network, data transmission is caused into monitoring service
Device is shown or is handled.
As a preferred technical solution of the present invention, the communication party of the wireless transmitting system and bottom ZigBee-network
Formula is identical as the communication mode of ZigBee-network, carries out wireless monitor to channel after executing initialization, saves when receiving ZigBee
ZigBee network is established after point data signal executes data transmission;After successful data reception, processor by data carry out conversion and
Processing, is sent to Cloud Server port via communication module.
As a preferred technical solution of the present invention, the communication module includes GPRS, 3G, 4G, 5G, WIFI and bluetooth
One of or it is a variety of.
As a preferred technical solution of the present invention, the cloud service system also receives mobile terminal reception system and sends
Request of data, receive system for mobile terminal and required data be provided, and account and Authority Verification are carried out to terminal device.
As a preferred technical solution of the present invention, the cloud service system be also used to by air-borne dust density parameter with
Preset atmospheric density threshold value is compared, if it is greater than or be equal to the atmospheric density threshold value, then send alarm command to mentioning
In module of waking up.
The beneficial effects obtained by the present invention are as follows being: the data processing centre for the system that monitors being placed on cloud service system, bottom
Monitoring data only need to be uploaded to cloud service system according to specific format by layer equipment, and cloud service system calculates it, and uses
Monitoring data are checked on smart phone, computer, plate, digital camera and personal digital assistant PDA with can be convenient in family, pass through
Setting alarm system can push warning message after data are more than threshold range in time, fast contact related maintenance personnel, drop
Low industrial risk.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described, it should be understood that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment: a kind of Industry Control based on big data of the present invention monitors system, is made of, respectively includes five big systems
Data collection system, wireless transmitting system, cloud service system, alarm system and mobile terminal receive system;
The data collection system includes gas sensor, air quality sensor and ZigBee-network composition, completes scene
Acquisition, packing and the upload of the ad hoc network and monitoring data of equipment;
The data server that the ZigBee-network of monitoring field is connected to cloud of wireless transmitting system needs a ZigBee
Communication module is communicated with the coordinator in bottom ZigBee-network, after data are carried out corresponding frame conversion by processor, is passed through
GPRS, 3G, 4G, 5G, WIFI or bluetooth connection are to Internet data center port;
Cloud service system is the data service center built by developer or administrative staff, it receives bottom wireless transmitting system
The data of upload, data are summarized, and air quality parameters are compared with preset air quality threshold value, if greatly
In or equal to the air quality threshold value, then alarm command is sent into the reminding module;
Mobile terminal receives system, and to be relevant staff install smart phone, computer, plate, digital phase for end application
On machine and personal digital assistant PDA or other equipment, access network may have access to monitoring data.
Further, the gas sensor is monitored for the gas in environment, obtains air quality parameters;Institute
Air quality sensor is stated, for being monitored to the grain density in air, obtains air-borne dust density parameter.
Further, the ZigBee network is responsible for the acquisition of related data, through its sending and receiving data, then further into
Row data processing, and tissue and coordination are carried out to whole network, data transmission cause monitoring server is shown or handled.
Further, the communication of the communication mode and ZigBee-network of the wireless transmitting system and bottom ZigBee-network
Mode is identical, carries out wireless monitor to channel after executing initialization, establishes after receiving ZigBee node data-signal
ZigBee network executes data transmission;After successful data reception, data are converted and are handled by processor, via communication mould
Block is sent to Cloud Server port.
Further, the communication module includes one of GPRS, 3G, 4G, 5G, WIFI and bluetooth or a variety of.
Further, the cloud service system also receives the request of data that mobile terminal reception system is sent, and is mobile whole
Data needed for holding reception system to provide, and account and Authority Verification are carried out to terminal device.
Further, the cloud service system be also used to by air-borne dust density parameter and preset atmospheric density threshold value into
Row compares, and if it is greater than or equal to the atmospheric density threshold value, then sends alarm command into reminding module.
It should be noted that the present invention is a kind of Industry Control monitoring system based on big data, in use, being by monitoring
The data processing centre of system is placed on cloud service system, and monitoring data only need to be uploaded to cloud clothes according to specific format by underlying device
Business system, cloud service system calculate it, and user can be convenient smart phone, computer, plate, digital camera and
Monitoring data are checked on personal digital assistant PDA, can be pushed away in time after data are more than threshold range by setting alarm system
Warning message is sent, related maintenance personnel is fast contacted, reduces industrial risk.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (7)
1. a kind of Industry Control based on big data monitors system, it is made of five big systems, it is characterised in that: acquired including data
System, wireless transmitting system, cloud service system, alarm system and mobile terminal receive system;
The data collection system includes gas sensor, air quality sensor and ZigBee-network composition, completes scene
Acquisition, packing and the upload of the ad hoc network and monitoring data of equipment;
The data server that the ZigBee-network of monitoring field is connected to cloud of wireless transmitting system needs a ZigBee
Communication module is communicated with the coordinator in bottom ZigBee-network, after data are carried out corresponding frame conversion by processor, is passed through
GPRS, 3G, 4G, 5G, WIFI or bluetooth connection are to Internet data center port;
Cloud service system is the data service center built by developer or administrative staff, it receives bottom wireless transmitting system
The data of upload, data are summarized, and air quality parameters are compared with preset air quality threshold value, if greatly
In or equal to the air quality threshold value, then alarm command is sent into the reminding module;
Mobile terminal receives system, and to be relevant staff install smart phone, computer, plate, digital phase for end application
On machine and personal digital assistant PDA or other equipment, access network may have access to monitoring data.
2. a kind of Industry Control based on big data as described in claim 1 monitors system, it is characterised in that: the gas passes
Sensor is monitored for the gas in environment, obtains air quality parameters;The air quality sensor, for air
In grain density be monitored, obtain air-borne dust density parameter.
3. a kind of Industry Control based on big data as described in claim 1 monitors system, it is characterised in that: the ZigBee
Network is responsible for the acquisition of related data, through its sending and receiving data, then further progress data processing, and carries out group to whole network
It knits and coordinates, data transmission cause monitoring server is shown or handled.
4. a kind of Industry Control based on big data as described in benefit requires 1 monitors system, it is characterised in that: the wireless transmission
The communication mode of system and bottom ZigBee-network is identical as the communication mode of ZigBee-network, execute initialization after to channel into
Row wireless monitor establishes ZigBee network after receiving ZigBee node data-signal and executes data transmission;It is properly received number
According to rear, data are converted and are handled by processor, are sent to Cloud Server port via communication module.
5. a kind of Industry Control based on big data as described in benefit requires 3 monitors system, it is characterised in that: the communication module
Including one of GPRS, 3G, 4G, 5G, WIFI and bluetooth or a variety of.
6. a kind of Industry Control based on big data as described in claim 1 monitors system, it is characterised in that: the cloud service
System also receives mobile terminal and receives the request of data that system is sent, and receives system for mobile terminal and provides required data, and
Account and Authority Verification are carried out to terminal device.
7. a kind of Industry Control based on big data as described in claim 1 monitors system, it is characterised in that: the cloud service
System is also used to for air-borne dust density parameter being compared with preset atmospheric density threshold value, if it is greater than or equal to the sky
Air tightness threshold value then sends alarm command into reminding module.
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Cited By (3)
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CN110708315A (en) * | 2019-10-09 | 2020-01-17 | 杭州安恒信息技术股份有限公司 | Asset vulnerability identification method, device and system |
CN111380788A (en) * | 2020-04-30 | 2020-07-07 | 辽宁工程技术大学 | Dust monitoring system in air |
CN114593773A (en) * | 2022-03-17 | 2022-06-07 | 安徽迅科智能技术有限公司 | Data acquisition device with cloud data tracking function |
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CN114593773B (en) * | 2022-03-17 | 2023-12-01 | 安徽迅科智能技术有限公司 | Data acquisition device with cloud data tracking function |
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Application publication date: 20190423 |