CN109653859B - Component and method for regulating liquid amount and cooling device - Google Patents
Component and method for regulating liquid amount and cooling device Download PDFInfo
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- CN109653859B CN109653859B CN201811425986.1A CN201811425986A CN109653859B CN 109653859 B CN109653859 B CN 109653859B CN 201811425986 A CN201811425986 A CN 201811425986A CN 109653859 B CN109653859 B CN 109653859B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/14—Controlling of coolant flow the coolant being liquid
- F01P7/16—Controlling of coolant flow the coolant being liquid by thermostatic control
- F01P7/165—Controlling of coolant flow the coolant being liquid by thermostatic control characterised by systems with two or more loops
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/02—Arrangements for cooling cylinders or cylinder heads
- F01P2003/028—Cooling cylinders and cylinder heads in series
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- General Engineering & Computer Science (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The application discloses part, method and cooling device of regulation liquid volume relates to engine design technical field, and the part of regulation liquid volume described in this application includes: the temperature sensing expansion part is connected with the baffle; the temperature-sensing expansion part pushes the baffle plate to displace in a first direction when the temperature of the liquid rises, and pushes the baffle plate to displace in a second direction when the temperature of the liquid falls so as to adjust the size of a space in the shell for containing the liquid and positioned in the second direction of the baffle plate; the first direction is opposite to the second direction. The application aims to provide a part, a method and a cooling device for regulating liquid amount, which reduce the abrasion of an engine in the warming-up process, shorten the warming-up time, reduce oil consumption and reduce exhaust emission.
Description
Technical Field
The application relates to the technical field of engine design, in particular to a component and a method for regulating liquid quantity and a cooling device.
Background
The market competition of the whole vehicle is more and more intense, and higher use requirements are put forward for all parts in the whole vehicle, including an engine. For the engine, the abrasion generated by the operation of the engine in the warming-up process can account for about 70 percent of the abrasion generated by the operation of the engine under all working conditions, so the abrasion generated by the operation of the engine in the warming-up process is reduced, and the service life of the engine can be greatly prolonged.
However, in the prior art, the main cooling schemes are: the engine cooling device adopts two cooling paths of large circulation and small circulation, wherein cooling liquid circulates in the cooling paths and absorbs heat generated by the engine in operation through the cooling liquid. And performing a small cycle when the liquid temperature of the coolant of the engine is less than a threshold value, and performing a large cycle when the liquid temperature of the coolant of the engine is greater than the threshold value, using thermostat control.
However, all the cooling liquid in the cooling device of the cooling scheme in the prior art participates in cooling circulation, and it is not considered that in the engine warming-up process, too much cooling liquid participates in cooling circulation, so that the engine warming-up process is slowed down, and lubricating oil in the engine cannot reach proper temperature and lubricating viscosity in time, therefore, in the warming-up process, the abrasion of the engine is increased, the warming-up time is prolonged, the oil consumption is increased, and the exhaust emission is increased.
Disclosure of Invention
In view of the above, an object of the present application is to provide a component, a method and a cooling device for adjusting a liquid amount, which reduce engine wear during a warm-up process, shorten a warm-up time, reduce oil consumption, and reduce exhaust emissions.
In a first aspect, an embodiment of the present application provides a component for adjusting an amount of liquid, in a housing for containing the liquid, including: the temperature sensing expansion part is connected with the baffle;
the temperature-sensing expansion part pushes the baffle plate to displace in a first direction when the temperature of the liquid rises, and pushes the baffle plate to displace in a second direction when the temperature of the liquid falls so as to adjust the size of a space in the shell for containing the liquid and positioned in the second direction of the baffle plate; the first direction is opposite to the second direction.
One possible embodiment, wherein, the device further comprises an elastic piece connected with the baffle;
the elastic piece pushes the baffle to displace in the second direction when the temperature of the liquid is reduced.
In one possible embodiment, the elastic member and the temperature-sensitive expansion unit are located on the same side or different sides.
In one possible embodiment, the temperature-sensitive expansion part comprises a cavity containing temperature-sensitive filler and a push rod; the cavity is connected with the push rod, and the push rod is connected with the baffle;
when the temperature of the liquid rises, the volume of the temperature sensing filler changes, and the volume of the cavity changes to push the push rod to displace in the first direction or in the second direction; the push rod pushes the baffle to displace in the first direction or the second direction.
One possible embodiment wherein the cavity comprises a first temperature sensitive housing and a second temperature sensitive housing; the second temperature sensing shell is a telescopic shell; the push rod is connected with the second temperature sensing shell.
In one possible embodiment, the cavity is U-shaped.
One possible embodiment further includes a limiting member;
the limiting piece penetrates through the axle center of the temperature-sensing expansion part, the baffle and the axle center of the elastic piece to limit the displacement paths of the temperature-sensing expansion part, the baffle and the elastic piece.
In a second aspect, an embodiment of the present application further provides a water amount adjusting method, including:
the temperature-sensing expansion part pushes the baffle plate to displace in a first direction when the temperature of the liquid rises, and pushes the baffle plate to displace in a second direction when the temperature of the liquid falls so as to adjust the size of a space in the shell for containing the liquid and positioned in the second direction of the baffle plate; the first direction is opposite to the second direction.
In a third aspect, an embodiment of the present application further provides a cooling device, including a housing for containing a cooling liquid, where the housing for containing the cooling liquid includes: means for adjusting the amount of liquid according to any one of claims 1 to 7.
A possible embodiment is one in which a plurality of the means for regulating the amount of liquid are included in one housing for the cooling liquid, and the plurality of means for regulating the amount of liquid share one baffle.
The part, the method and the cooling device for adjusting the liquid amount provided by the embodiment of the application reduce the engine abrasion in the warming-up process and shorten the warming-up time by reducing the cooling liquid participating in cooling circulation in the warming-up process, improve the lubricating capacity by accelerating the viscosity change of the lubricating oil, reduce the oil consumption and reduce the exhaust emission.
Further, according to the part, the method and the cooling device for adjusting the liquid amount, based on the cooling scheme of the engine in the prior art, the amount of the cooling liquid participating in cooling circulation is adjusted in a stepless manner according to the liquid temperature of the cooling liquid, so that the cooling requirements of the engine under different working conditions are better met, the engine can stably output power under each working condition, oil consumption is greatly reduced, and abrasion of a friction pair related to a cylinder hole of the engine is reduced.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram illustrating a component for adjusting the amount of liquid provided in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of a temperature-sensitive expansion part in a liquid quantity regulating component provided in an embodiment of the application;
FIG. 3 is a schematic diagram illustrating the structure of an elastic member in a liquid quantity regulating member provided in an embodiment of the present application;
FIG. 4 shows a schematic cooling water path during a warm-up condition;
FIG. 5 shows a graph of baffle displacement versus temperature;
FIG. 6 shows a schematic view of the cooling water circuit after the start of the main cycle;
FIG. 7a shows engine cylinder bore cylindricity prior to application of an embodiment of the present application;
FIG. 7b shows engine cylinder bore cylindricity after application of an embodiment of the present application;
FIG. 8 is a schematic diagram of an engine cooling apparatus;
fig. 9 is a schematic view showing a structure of a mounting hole for mounting a member for regulating an amount of liquid provided in an embodiment of the present application.
Icon: 101-baffle plate, 102-temperature-sensitive expansion part, 1021-cavity, 1022-temperature-sensitive filler, 1023-push rod, 1024-first temperature-sensitive shell, 1025-second temperature-sensitive shell, 1026-pressing block, 201-limiting part, 301-elastic part, 401-cooling device of engine cylinder body, 402-cooling device of engine cylinder cover, 403-thermostat assembly, 404-water pump, 601-radiator, 602-expansion tank, 701 wearing part, 800-cooling device, 801-shell for containing cooling liquid, 802-cylinder cover gasket, 803-cooling device of engine cylinder cover, 804-cooling device of integrated exhaust manifold, 901-mounting hole.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that in the description of the present application, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In addition, in the description of the present application, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
At present, the main cooling scheme of the vehicle-mounted engine is as follows: the method comprises the steps of using a cylinder cooling device and a cylinder cover cooling device which are formed by casting, such as a cylinder water jacket and a cylinder cover water jacket, connecting parts of a water pump, the cylinder cooling device, the cylinder cover cooling device, a thermostat, an oil cooler, a supercharger, warm air, a radiator, an expansion tank and the like together by adopting connecting pipelines, and using the water pump to flow cooling liquid in the cylinder cooling device and the cylinder cover cooling device in a cooling path, so that heat generated in the running state of an engine is taken away by the cooling liquid, and the temperature of the running engine is reduced. The cooling path of the engine cooling device includes: the control method comprises the steps of large circulation and small circulation, wherein the thermostat is used for controlling the small circulation when the liquid temperature of the cooling liquid of the engine is smaller than a threshold value, and the large circulation is carried out when the liquid temperature of the cooling liquid of the engine is larger than the threshold value.
However, all cooling liquids of the cooling scheme in the prior art participate in the cooling cycle, so that in the engine warming-up process, the engine warming-up process is slowed down, and lubricating oil in the engine cannot reach proper temperature and lubricating viscosity in time, so that in the warming-up process, the abrasion of the engine is increased to a certain extent, the warming-up time is prolonged, the oil consumption is increased, and the exhaust emission is increased.
The liquid quantity adjusting component disclosed by the embodiment of the application can be arranged in any liquid containing shell needing to adjust the liquid quantity, for example, the shell of an engine cooling device needing to adjust the flow of cooling liquid participating in a cooling cycle. Under the condition of the part device of adjusting liquid volume that this application embodiment disclosed at engine cooling device, through the part of the regulation liquid volume that this application embodiment provided, at the engine warm-up in-process, only partial coolant liquid participates in the cooling cycle, has reduced the wearing and tearing of warm-up in-process engine, has reduced warm-up time, has reduced the oil consumption, has reduced exhaust emissions. Meanwhile, under various working conditions of the engine, the component disclosed by the embodiment of the application can adjust the flow of the cooling liquid participating in cooling circulation in a stepless manner, so that the temperature change of the engine is more gradual, the cooling requirement of the engine under different working conditions is better adapted, the engine can stably output power under each working condition, the oil consumption is greatly reduced, and the abrasion of a related friction pair of an engine cylinder hole is reduced.
For the understanding of the present embodiment, a detailed description will be given of a liquid amount adjusting member disclosed in the embodiments of the present application.
Example one
As shown in fig. 1, an embodiment of the present application provides a component 100 for adjusting an amount of a liquid, which is disposed in a housing for containing the liquid, and includes: a baffle 101 arranged in the shell and a temperature-sensitive expansion part 102 connected with the baffle;
the temperature-sensitive expansion part 102 pushes the baffle 101 to displace in a first direction when the temperature of the liquid rises, and pushes the baffle 101 to displace in a second direction when the temperature of the liquid falls, so as to adjust the size of a space in the shell for containing the liquid, wherein the space is positioned in the second direction of the baffle 101; the first direction is opposite to the second direction.
The baffle 101 adjusts the size of the space in the second direction of the baffle 101 in the shell for containing liquid through self displacement, so that the amount of the liquid in the second direction of the baffle 101 in the shell for containing liquid is adjusted. Specifically, in one possible embodiment, the temperature-sensitive expansion part 102 pushes the baffle 101 to displace downward when the temperature of the liquid increases, and pushes the baffle 101 to displace upward when the temperature of the liquid decreases, so as to adjust the size of the space above the baffle 101 in the housing for containing the liquid.
For better implementation, the baffle 101 may be made of a thermal insulation material, and the thickness of the baffle satisfies a predetermined threshold.
The temperature-sensitive expansion part 102 is connected to one side of the baffle plate, and deforms according to the temperature change of the liquid, so that the baffle plate 101 is pushed or pulled to displace.
Here, as shown in fig. 2, the temperature-sensitive expansion part 102 includes a cavity 1021 in which a temperature-sensitive filler 1022 is accommodated, and a push rod 1023; the push rod 1023 of the cavity 1021 is connected, and the push rod 1023 is connected with the baffle 101.
When the temperature of the liquid rises, the volume of the temperature sensing filler 1022 changes, and the volume of the cavity 1021 changes to push the push rod 1023 to displace in the first direction or in the second direction; the push rod 1023 pushes the baffle 101 to displace in the first direction or the second direction.
In one possible embodiment, the cavity 1021 includes a first temperature-sensitive housing 1024 and a second temperature-sensitive housing 1025; the second temperature sensing shell 1025 is a telescopic shell; the push rod 1023 is connected with the second temperature sensing shell 1025.
The second temperature-sensitive housing 1025 may include a hose.
In one possible embodiment, the cavity 1021 is U-shaped.
Here, the first temperature sensing housing 1024 and the second temperature sensing housing 1025 may be fixedly connected directly, or may be fixedly connected by the pressing block 1026, so that the connection therebetween is further fastened.
In a possible implementation manner, as shown in fig. 3, the component 100 for adjusting the amount of liquid provided in the embodiment of the present application may further include an elastic member 301 connected to the baffle 101, and configured to push the baffle 101 to displace in the second direction. Specifically, the elastic member 301 may be located on the same side or opposite side of the thermal expansion unit 102, and when the thermal expansion unit 102 is contracted and deformed, the baffle 101 is pushed or pulled by the elastic deformation to displace in the second direction.
In a possible implementation manner, as shown in fig. 2, the component 100 for adjusting the amount of liquid provided in the embodiment of the present application may further include: a stopper 201;
the stopper 201 passes through the axial centers of the thermal expansion unit 102 and the baffle 101 and the elastic member 301 to define the displacement paths of the thermal expansion unit 102, the baffle 101 and the elastic member 301. The temperature-sensitive expansion unit 102 may be attached to one end of the stopper 201.
In one possible embodiment, the limit member 201 is used to better limit the displacement path of the push rod 1023 in the temperature-sensitive expansion part 102, but instead of the limit member 201, the displacement path of the push rod 1023 may be limited by the first temperature-sensitive housing 1024 and the second temperature-sensitive housing 1025, so that the push rod 1023 is fixedly connected to the second temperature-sensitive housing 1025, and when the volume of the cavity 1021 changes, the push rod 1023 is pushed to displace in the first direction or in the second direction.
In a possible implementation manner, the component 100 for adjusting the amount of the liquid provided by the embodiment of the present application may further include: at least one fastener; connecting the above-mentioned component 100 and a housing for containing liquid by means of said fixing member;
the fixing piece can be fixedly connected with one end of the temperature-sensitive expansion part 102 far away from the limiting piece 201;
and/or the fixing member may be fixedly connected to one end of the limiting member 201, to which the thermal expansion unit 102 is not attached.
In another possible embodiment, other fixing methods can be used to fixedly connect the liquid quantity adjusting member 100 and the liquid containing housing together, including: the end of the temperature-sensitive expansion part 102 far away from the limiting part 201 can be directly fixedly connected with the shell containing liquid in a viscose mode and the like, and/or the end of the limiting part 201 without the temperature-sensitive expansion part 102 is directly fixedly connected with the shell containing liquid in a viscose mode and the like.
Based on the same technical concept, the embodiment of the present application further provides a water amount adjusting method and a cooling device, and the like, which can be specifically referred to in the following embodiments.
Example two
The method for adjusting the liquid amount disclosed by the second embodiment of the application comprises the following steps:
the temperature-sensitive expansion part 102 pushes the baffle 101 to displace in a first direction when the temperature of the liquid rises, and pushes the baffle 101 to displace in a second direction when the temperature of the liquid falls, so as to adjust the size of a space in the shell for containing the liquid, wherein the space is positioned in the second direction of the baffle 101; the first direction is opposite to the second direction.
Specifically, in one possible embodiment, when the temperature of the liquid rises, the temperature-sensitive expansion part 102 expands and deforms along with the rise of the temperature of the liquid, so as to push the baffle 101 to displace downwards, increase the size of the space above the baffle 101 in the liquid containing shell, and thus increase the amount of the liquid above the baffle 101 in the liquid containing shell. When the temperature of the liquid drops, the temperature-sensitive expansion part 102 contracts and deforms along with the drop of the temperature of the liquid, and under the action of the elastic member 301, for example, under the action of the elastic force of the return spring, the baffle 101 is pushed or pulled to move upwards, so that the size of the space above the baffle 101 in the shell for containing the liquid is reduced, and the amount of the liquid above the baffle 101 in the shell for containing the liquid is reduced.
In one possible embodiment, the temperature-sensitive expansion unit 102 includes: a cavity 1021 and a push rod 1023 which are filled with temperature sensing fillings 1022; and the cavity comprises a first temperature-sensitive housing 1024 and a second temperature-sensitive housing 1025; the second temperature sensing shell 1025 is a telescopic shell; the push rod 1023 is connected with the second temperature sensing shell 1025.
The temperature-sensitive expansion part 102 expands and deforms along with the rise of the temperature of the liquid to push the baffle 101 to displace in a first direction, and specifically comprises:
the temperature sensing filler 1022, such as temperature sensing paraffin, is continuously changed from solid to liquid in the process of increasing the temperature of the liquid, and the volume change caused by the conversion of the solid-liquid state is utilized to generate adaptive deformation of the second temperature sensing shell 1025, such as lengthening the rubber tube, and the push rod 1023 is pushed by the second temperature sensing shell 1025 to generate displacement in the first direction.
The temperature-sensitive expansion part 102 is contracted and deformed with the decrease of the temperature of the liquid, and pushes or pulls the baffle 101 to displace in the second direction under the action of the elastic element 301, for example, under the action of the elastic force of the return spring, which specifically comprises:
the temperature sensing filler 1022, such as temperature sensing paraffin, changes from liquid to solid continuously in the process of reducing the temperature of the liquid, and utilizes the volume change caused by the conversion of the solid-liquid state to generate adaptive deformation of the second temperature sensing shell 1025, such as shortening the rubber tube and generating a space for the displacement of the push rod 1023. At this time, when the elastic member 301 is mounted on the opposite side of the temperature-sensitive expansion part 102, under the action of the elastic member 301, for example, the elastic force of the return spring, the baffle 101 is pushed to displace in the second direction, and the push rod 1023 is pushed to displace in the second direction, so as to return to the cavity 1021; when the elastic member 301 is attached to the same side as the temperature-sensitive expansion part 102, the baffle 101 is pulled to displace in the second direction by the elastic member 301, for example, by the elastic force of the return spring, and the push rod 1023 is pulled to displace in the second direction to return to the cavity 1021.
EXAMPLE III
In order to describe in detail the influence of the embodiments of the present application on the coolant liquid circulation process of the engine cooling device in the implementation process, and the beneficial effects brought by the coolant liquid circulation process, a third embodiment of the present application describes in detail the process of the adjustment method under various operating conditions of the engine in the implementation process.
For convenience of understanding and simplification of explanation, the third embodiment of the present application will be explained in a case where the member 100 for regulating the amount of liquid includes the elastic member 301, the elastic member 301 is attached to the opposite side of the temperature sensitive expansion part 102, and the member 100 for regulating the amount of liquid using the temperature sensitive paraffin and the temperature sensitive filler 1022 is applied to a cooling device of an in-vehicle engine.
Firstly, when the engine is in cold start, the temperature of cooling liquid and lubricating engine oil needs to be rapidly increased under a warm working condition state, so that the operation requirement of the engine is met. Therefore, in the warm-up condition, the temperature-sensitive filler 1022 in the temperature-sensitive expansion portion 102 is in the full solid state, the push rod 1023 is located at the initial position of the displacement in the first direction, specifically, the first direction is downward, and the baffle 101 is located at the maximum stroke of the elastic member 301 under the action of the elastic member 301, so that the minimum space above the baffle 101 in the housing for containing liquid, that is, the minimum amount of liquid above the baffle 101 in the housing for containing liquid, and therefore, when only the amount of liquid above the baffle 101 in the housing for containing liquid participates in the cooling cycle of the engine cooling device, the flow amount of the coolant participating in the cooling cycle is greatly reduced, and the cooling water path of the engine is as shown in fig. 4. At this time, the member 100 for adjusting the amount of liquid is mounted on the cooling device 401 of the engine block, and the coolant passes through the cooling device 402 of the engine head, the thermostat assembly 403, and returns to the water pump 404 from the cooling device 401 of the engine block by the action of the water pump 404, thereby completing one cooling cycle. With the method for adjusting the amount of liquid provided by the embodiment of the application, only the amount of liquid above the baffle 101 in the cooling device 401 of the engine block participates in the cooling cycle of the engine cooling device, so that the flow rate of the cooling liquid participating in the cooling cycle of the engine cooling device is reduced at the moment, and the temperature of the cooling water can be increased by the engine at the fastest speed.
It should be noted that, in the engine cooling water path shown in fig. 4, only necessary components of the cooling water path are drawn, and in the implementation, components to be cooled need to be added to the cooling water path according to a specific model of a specific engine and components involved in the cooling process, for example, when the embodiment of the present application is applied to cooling of a vehicle-mounted engine, components such as a supercharger, an oil cooler, and a warm air need to be added to the engine cooling water path according to a specific model and a specific model of the engine.
As the working load increases, the temperature of the coolant rises, and the temperature sensitive filler 1022 in the temperature sensitive expansion part 102 gradually changes from a solid state to a liquid state, so that the second temperature sensitive housing 1025 is adaptively deformed, thereby pushing 1023 the push rod outwards to generate displacement in a first direction, specifically the first direction is downward, compressing the elastic piece 301 to generate deformation, pushing the baffle plate 101 to generate displacement in the first direction correspondingly, so that the amount of the liquid in the liquid-containing casing above the baffle 101 is steplessly increased during the warming-up process, that is, the amount of the liquid in the liquid-containing casing above the baffle 101 is steplessly increased, in the case where the amount of liquid above the baffle 101 in the engine block cooling device 401 participates in the cooling cycle of the engine cooling device, the liquid quantity of the cooling liquid participating in the cooling circulation of the engine cooling device is increased, and the flow quantity of the cooling liquid required by the heat dissipation of the engine is met.
In addition, in order to further reduce the warm-up time, on the basis of the embodiment of the application, the design of an integrated exhaust manifold can be added in the cooling circulation system of the engine, and the integrated exhaust manifold can utilize the exhaust gas generated by fuel combustion to heat the cooling liquid at the exhaust manifold, so that the temperature of the cooling liquid can be rapidly increased from another angle.
Through this application embodiment the method improves the temperature of coolant liquid fast, can optimize the combustion environment in the combustion chamber, can also optimize the lubricated effect of engine through the viscosity change of accelerating lubricating oil, finally reaches the effect that reduces wearing and tearing, reduction warm-up duration under the engine warm-up operating mode, reduction exhaust emissions.
After the engine warm-up working condition is finished, the low-speed large-load working condition and the partial load working condition are started.
Under the working condition of low speed and large load, the engine has the biggest hidden trouble of having a knocking tendency, which is caused by the higher temperature in the combustion chamber. The occurrence of autoignition of the end mixture before the spark plug does not ignite is a cause of knocking due to the relatively high temperature in the combustion chamber. To solve this problem, sufficient coolant is required to sufficiently cool the engine.
When the cooling device is specifically implemented, the flow of the cooling liquid added with the cooling circulation is adjusted in a stepless mode according to the temperature of the cooling liquid, and the stroke of the baffle 101 is reasonably set, so that the flow of the cooling liquid added with the cooling circulation meets the lowest cooling requirement of an engine, and knocking can be avoided. To achieve this, a specific temperature dependence of the travel of the shutter 101 is shown in FIG. 5.
Under part load conditions, the baffle 101 is continuously displaced in a first direction along with the temperature of the coolant, specifically, the first direction is downward, the space above the baffle 101 in the housing for containing the liquid is continuously increased, that is, the liquid amount above the baffle 101 in the housing for containing the liquid is continuously increased, and the flow rate of the coolant participating in the cooling cycle of the engine cooling device is increased under the condition that only the liquid amount above the baffle 101 in the cooling device 401 of the engine cylinder block participates in the cooling cycle of the engine cooling device. After the maximum stroke of the push rod 1023 in the first direction is reached, the thermostat assembly 403 in FIG. 4 is opened and a large cycle is initiated.
The cooling water path of the large circulation coolant is shown in fig. 6. At this time, the member 100 for adjusting the amount of liquid is installed in the cooling device 401 of the engine block, and the coolant flows from the cooling device 401 of the engine block, through the cooling device 402 of the engine head, the thermostat assembly 403, and back to the water pump 404 by the action of the water pump 404, and the coolant flows through the radiator 601 by the action of the thermostat assembly 403, thereby completing one cooling cycle. ,
since the thermostat assembly 403 is open for a large cycle, the radiator 601 participates in the cooling of the coolant, and flows through the expansion tank 602 via the radiator, and then back to the thermostat assembly 403. Therefore, the temperature of the coolant in the cooling cycle of the engine cooling device is lowered, and at this time, the temperature-sensitive expansion part 102 is subjected to contraction deformation, and the baffle 101 is pushed or pulled to be displaced in the second direction by the elastic member 301, specifically, the second direction is upward, so that the space above the baffle 101 in the housing for containing the liquid is reduced, that is, the amount of the liquid above the baffle 101 in the housing for containing the liquid is reduced, and thus, in the case that only the amount of the liquid above the baffle 101 in the cooling device 401 of the engine block participates in the cooling cycle of the engine cooling device, the flow amount of the coolant participating in the cooling cycle of the engine cooling device is reduced. Specifically, the temperature sensitive filler 1022 in the temperature sensitive expansion unit 102 changes from a liquid state to a solid state as the temperature of the coolant decreases, and the second temperature sensitive housing 1025 is deformed adaptively by a change in volume due to a change in solid-liquid state, for example, the rubber tube is shortened, and a space for displacement of the push rod 1023 is created. At this time, under the action of an elastic member, for example, an elastic force of a return spring, the barrier 101 is pushed to displace in the second direction, specifically, the second direction is upward, and the push rod 1023 is pushed to displace in the second direction, so as to return to the cavity 1021. Because the coolant flow participating in the cooling circulation of the engine cooling device is reduced at the moment, the temperature variation of the coolant in the engine cooling device is reduced, the change of the coolant in the engine cooling device is prevented from being too fast, and the temperature variation of the wall surface of the cylinder hole of the combustion chamber is reduced.
Finally, as the engine operating load increases further, the engine cooling demand increases further, gradually moving into full speed, full load conditions.
In the above operating condition, after the thermostat assembly 403 is turned on, as the operating load of the engine is further increased, the temperature of the coolant in the engine cooling device increases, and the temperature-sensitive expansion part 102 expands and deforms as the temperature of the coolant increases, so as to push the baffle 101 to displace in a first direction, specifically, downward. Thus, the space above the baffle 101 in the case that holds liquid is increased, that is, the amount of liquid above the baffle 101 in the case that holds liquid is increased, and therefore, when only the amount of liquid above the baffle 101 in the case that holds liquid participates in the cooling cycle of the engine cooling apparatus, the amount of flow of the coolant that participates in the cooling cycle is increased. Specifically, the temperature-sensitive filler 1022, such as temperature-sensitive paraffin, changes from solid to liquid continuously in the process of increasing the temperature of the liquid, and utilizes the volume change caused by the conversion of the solid-liquid state to generate adaptive deformation on the second temperature-sensitive housing 1025, such as elongating the rubber tube, and pushing the push rod 1023 to generate displacement in a first direction, specifically the first direction is downward, through the second temperature-sensitive housing 1025.
The increased flow of coolant in the cooling unit enhances cooling of the cylinder bore wall, and when the thermostat assembly 403 reaches the 107 c control limit of the peak value, the push rod 1023 in the component 100 according to the exemplary embodiment of the present application is also moved to the displacement stop position, at which time all of the coolant is engaged in the cooling cycle, reaching the maximum cooling capacity of the engine cooling unit, and entering full speed, full load operating mode. At the moment, the engine can meet the cooling requirements of parts such as a cylinder body, a cylinder cover, an oil cooler, a warm air device, a supercharger and the like.
In the full-speed full-load state, the component 100 of the embodiment of the application can cool the exhaust gas by 100k, so that the oil consumption of the automobile in the highway driving state can be reduced, in addition, the design of the integrated exhaust manifold of the cylinder cover can be added, the flow path of the exhaust gas is shortened in the integrated manifold in the cylinder cover, and the heat transfer loss caused by the heat dissipation of the cylinder wall in a short time is controlled in a reasonable range.
Because the embodiment of the application is used for adjusting the space above the baffle 101 in the shell for containing liquid through stepless adjustment, namely, adjusting the liquid amount above the baffle 101 in the shell for containing liquid, under the condition that only the liquid amount above the baffle 101 participates in the cooling circulation of the engine cooling device in the cooling device 401 of the engine cylinder body, the flow rate of the cooling liquid participating in the cooling circulation of the engine cooling device is adjusted in a stepless manner, the cooling requirement under each working condition is met, compared with the condition that the temperature of the cooling liquid can be adjusted only through large circulation and small circulation in the traditional cooling system, the variation of the temperature of the cooling liquid is smaller, the influence of the temperature of the surrounding cooling liquid on the cylinder hole is reduced, and the abrasion of related friction pairs of the cylinder hole can be reduced. Fig. 7a shows the cylinder diameter of the front cylinder hole in the embodiment of the present application, and fig. 7b shows the cylinder diameter of the rear cylinder hole in the embodiment of the present application. In FIG. 7a, the cylinder bore before the embodiment of the present application shows a 701 worn part after the engine is operated, and in FIG. 7b, the cylinder bore after the embodiment of the present application shows no wear.
Example four
As shown in fig. 8, a cooling device 800 is provided in the fourth embodiment of the present application, and for convenience of description, the cooling device 800 provided in the fourth embodiment of the present application is applied to a cylinder cooling device of an engine, and includes a housing 801 for containing a coolant, where the housing 801 for containing the coolant in the cooling device 800 provided in the fourth embodiment of the present application is a housing of the cylinder cooling device of the engine.
An engine cooling device is generally shown in fig. 8, and comprises an engine block cooling device, a cooling device 800 provided in the fourth embodiment of the present application, a cylinder head gasket 802 between an engine block and a cylinder head, and an engine cylinder head cooling device 803 are applied, and in order to improve the cooling effect of the engine cooling device, an integrated exhaust manifold cooling device 804 is generally further included. The fourth embodiment of the present application provides a cooling device 800, which includes, in a housing 801 for containing a cooling liquid: a means 100 for adjusting the amount of liquid as described in any of the embodiments of the present application.
Since the liquid amount adjusting member 100 is included in the housing 801 for containing the cooling liquid, the baffle 101 is included in the housing 801 for containing the cooling liquid, and in fig. 8, the baffle 101 is drawn through the housing 801 for containing the cooling liquid in order to visually show the position of the baffle 101, but in the case of practical implementation, the baffle 101 is installed in the housing 801 for containing the cooling liquid instead of being embedded in the housing 801 for containing the cooling liquid, and therefore, in the case of practical implementation, the baffle 101 cannot be seen on the outer wall of the housing 801 for containing the cooling liquid.
Since the housing 801 for containing the cooling liquid has a certain volume, in order to make the baffle 101 of the member 100 for adjusting the amount of the liquid in the housing 801 for containing the cooling liquid move smoothly and avoid the problems of the baffle 101 tilting, turning over, etc., the member 100 for adjusting the amount of the liquid, for example, the member 100 for adjusting the amount of the liquid containing 3 or 4, may be included in one housing 801 for containing the cooling liquid, and a plurality of members 100 for adjusting the amount of the liquid share one baffle 101. The baffle plate can move smoothly and be kept horizontal by the combined action of 3 or 4 temperature-sensitive expansion parts 102 and/or elastic parts 301 at different positions.
As shown in fig. 9, at least one mounting hole 901 may be formed on the upper surface and/or the lower surface of the housing 801 for containing the cooling liquid; the member 100 for adjusting the amount of liquid is connected to the member 100 for adjusting the amount of liquid through the mounting hole 901, and the member 100 for adjusting the amount of liquid is fixed to the cooling device. Specifically, in one possible embodiment, a fixing member may be disposed at one end or both ends of the member 100 for adjusting the amount of liquid, and the member 100 for adjusting the amount of liquid may be fixed to the housing 801 for containing the cooling liquid in the cooling device 800 by connecting the fixing member disposed at one end or both ends of the member 100 for adjusting the amount of liquid to the mounting hole 901
The component 100 for regulating the liquid amount according to the embodiment of the present application can be used in a cooling device for an engine block of a vehicle engine, and can also be used in a cooling device for an engine cylinder head of a vehicle engine.
It is clear to those skilled in the art that, for convenience and brevity of description, the specific working processes of the above-described systems, apparatuses and units may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a non-volatile computer-readable storage medium executable by a processor. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (9)
1. A component for regulating the amount of liquid, arranged in a housing for liquid, characterized by a cooling device for application in an engine block, comprising: the temperature sensing expansion part is connected with the baffle;
at least one mounting hole is formed in the upper surface and/or the lower surface of the shell for containing liquid; the shell for containing the liquid is connected with the component for regulating the liquid amount through the mounting hole, and the component for regulating the liquid amount is fixed on the cooling device;
the temperature-sensing expansion part pushes the baffle plate to displace in a first direction when the temperature of the liquid rises, and pushes the baffle plate to displace in a second direction when the temperature of the liquid falls so as to adjust the size of a space in the shell for containing the liquid and positioned in the second direction of the baffle plate; the first direction is opposite the second direction;
the temperature-sensing expansion part comprises a cavity for containing temperature-sensing filler and a push rod; the cavity is connected with the push rod, and the push rod is connected with the baffle;
when the temperature of the liquid rises, the volume of the temperature sensing filler changes, and the volume of the cavity changes to push the push rod to displace in the first direction or in the second direction; the push rod pushes the baffle to displace in the first direction or the second direction.
2. The component of claim 1, further comprising a resilient member coupled to the baffle;
the elastic piece pushes the baffle to displace in the second direction when the temperature of the liquid is reduced.
3. The member according to claim 2, wherein the elastic member is located on the same side as or on the opposite side from the temperature-sensitive expansion portion.
4. The component of claim 1, wherein the cavity comprises a first temperature-sensitive housing and a second temperature-sensitive housing; the second temperature sensing shell is a telescopic shell;
the push rod is connected with the second temperature sensing shell.
5. The component of claim 1, wherein the cavity is U-shaped.
6. The component of claim 2, further comprising a stop;
the limiting piece penetrates through the axle center of the temperature-sensing expansion part, the baffle and the axle center of the elastic piece to limit the displacement paths of the temperature-sensing expansion part, the baffle and the elastic piece.
7. A method of regulating the amount of liquid, characterized in that it is applied to a cooling device in an engine block, comprising:
at least one mounting hole is formed in the upper surface and/or the lower surface of the shell for containing liquid; the shell for containing the liquid is connected with the component for regulating the liquid amount through the mounting hole, and the component for regulating the liquid amount is fixed on the cooling device;
the temperature sensing expansion part pushes the baffle to displace in a first direction when the temperature of the liquid rises, and pushes the baffle to displace in a second direction when the temperature of the liquid falls so as to adjust the size of a space in the shell for containing the liquid and positioned in the second direction of the baffle; the first direction is opposite the second direction;
the temperature-sensing expansion part comprises a cavity for containing temperature-sensing filler and a push rod; the cavity is connected with the push rod, and the push rod is connected with the baffle;
when the temperature of the liquid rises, the volume of the temperature sensing filler changes, and the volume of the cavity changes to push the push rod to displace in the first direction or in the second direction; the push rod pushes the baffle to displace in the first direction or the second direction.
8. A cooling device comprising a housing for holding a cooling fluid, comprising in the housing for holding the cooling fluid: means for regulating the amount of liquid according to any one of claims 1 to 6.
9. The cooling apparatus according to claim 8, wherein a plurality of said means for regulating the amount of liquid are included in a housing for containing the cooling liquid, and a plurality of said means for regulating the amount of liquid share a baffle.
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CN2154915Y (en) * | 1992-11-26 | 1994-02-02 | 奚正富 | Expanding extruding compounded temp. sensitive component |
CN1896570A (en) * | 2006-06-02 | 2007-01-17 | 宝山钢铁股份有限公司宝钢分公司炼铁厂 | Automatic adjusting valve and system for blast-furnace cooled water |
Family Cites Families (4)
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CN201246598Y (en) * | 2008-09-10 | 2009-05-27 | 兰州理工大学 | Temperature-sensing wax type thermodynamic element |
CN201943796U (en) * | 2011-01-13 | 2011-08-24 | 杭州日月电器股份有限公司 | Temperature regulator |
DE202015106562U1 (en) * | 2015-12-02 | 2016-03-07 | Borgward Trademark Holdings Gmbh | Engine cooling system and a vehicle having this |
KR20180019410A (en) * | 2016-08-16 | 2018-02-26 | 현대자동차주식회사 | Engine system having coolant control valve |
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2018
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2154915Y (en) * | 1992-11-26 | 1994-02-02 | 奚正富 | Expanding extruding compounded temp. sensitive component |
CN1896570A (en) * | 2006-06-02 | 2007-01-17 | 宝山钢铁股份有限公司宝钢分公司炼铁厂 | Automatic adjusting valve and system for blast-furnace cooled water |
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