CN109653387A - A kind of Desulphurization base polymers insulation board and preparation method thereof and a kind of assembled integrated insulated wall and preparation method thereof - Google Patents

A kind of Desulphurization base polymers insulation board and preparation method thereof and a kind of assembled integrated insulated wall and preparation method thereof Download PDF

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Publication number
CN109653387A
CN109653387A CN201811533749.7A CN201811533749A CN109653387A CN 109653387 A CN109653387 A CN 109653387A CN 201811533749 A CN201811533749 A CN 201811533749A CN 109653387 A CN109653387 A CN 109653387A
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China
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desulphurization
insulation board
base polymers
present
layer
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CN201811533749.7A
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CN109653387B (en
Inventor
程志
王晓依
刘兰
程志军
裴晓波
张洪萍
李建军
刘亚玲
高营
李兴
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North University of China
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North University of China
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls

Abstract

The invention belongs to building material technical fields, and in particular to a kind of Desulphurization base polymers insulation board and preparation method thereof and a kind of assembled integrated insulated wall and preparation method thereof.Scheme provided by the invention is under the action of compound alkali activator and hydrogen peroxide, when Desulphurization is reacted with water, produce the higher material of intensity, and the surface of material and inside have equally distributed, blind bore gap structure, on the basis of making material that there is excellent in strength, while there is preferable thermal insulation property.Embodiment the result shows that, thermal coefficient≤0.035W/ (mk) of Desulphurization base polymers insulation board provided by the invention.

Description

A kind of Desulphurization base polymers insulation board and preparation method thereof and a kind of assembled one Change insulated wall and preparation method thereof
Technical field
The invention belongs to building material technical fields, and in particular to a kind of Desulphurization base polymers insulation board and its preparation side Method and a kind of assembled integrated insulated wall and preparation method thereof.
Background technique
With the fast development of building trade and housing industrialization, people are higher and higher to the performance requirement of architectural engineering, In addition to security performance demand, the heat insulation effect of construction wall is also increasingly paid attention to, therefore, thermal insulation material is continued to develop. Building thermal insulation material is broadly divided into organic insulation material, inorganic heat insulation material and inorganic gel materials at present and heat preserving aggregate is multiple The thermal insulation material of conjunction, wherein inorganic heat insulation material is due to replacing the trend of organic insulation material to be cured with excellent fire resistance Adding obviously, but existing inorganic heat insulation material, the preparation cost such as alumina silicate fibre thermal insulation material or rock wool heat-preservation material is higher, Limit its large-scale application.
Summary of the invention
The purpose of the present invention is to provide a kind of Desulphurization base polymers insulation boards and preparation method thereof and a kind of assembled Integrated insulated wall and preparation method thereof, for the present invention using Desulphurization as raw material, obtained Desulphurization base polymers insulation board is thermally conductive Coefficient≤0.035W/ (mk), good heat insulating are at low cost.
To achieve the goals above, the invention provides the following technical scheme:
The present invention provides a kind of Desulphurization base polymers insulation board, the component that raw material includes following mass parts is prepared: 58 ~62 parts of Desulphurizations, 15~16 parts of compound alkali activators, 3~4 parts of hydrogen peroxide and 20~22 parts of water;The compound alkali activator Including sodium hydroxide and sodium metasilicate.
Preferably, the Desulphurization base polymers insulation board with a thickness of 45~50mm;Desulphurization base polymers is protected The thermal coefficient of warm plate is≤0.035W/ (mk).
Preferably, the mass ratio of the sodium hydroxide and sodium metasilicate is 1:(3~4).
The present invention provides the preparation methods of Desulphurization base polymers insulation board described in above-mentioned technical proposal, comprising:
Desulphurization, compound alkali activator and water are mixed, active desulfurized mortar is obtained;
The active desulfurized mortar is mixed with hydrogen peroxide, obtains mixed slurry;
The mixed slurry is successively formed and conserved, Desulphurization base polymers insulation board is obtained.
Preferably, the maintenance includes the low temperature reservation and High Temperature Curing successively carried out;
The temperature of the low temperature reservation is 18~25 DEG C, and the time of the low temperature reservation is 3~5h;
The temperature of the High Temperature Curing is 85~95 DEG C, and the time of the High Temperature Curing is 9~10h.
The present invention also provides a kind of assembled integrated insulated walls, including sequentially connected decorative layer, insulating layer, load-bearing Layer and sand finish layer;
The insulating layer includes insulation board and the steel joist for fix warming plate;The insulation board is above-mentioned technical proposal The Desulphurization base polymers that preparation method described in the Desulphurization base polymers insulation board or above-mentioned technical proposal is prepared is protected Warm plate.
Preferably, the thickness of the supporting course and insulating layer ratio is (3.0~3.5): 1.
Preferably, the connection type of the insulating layer and supporting course includes being bolted and/or riveting.
Preferably, the connection type of the insulating layer and decorative layer includes bonding;The supporting course and sand finish layer Connection type includes bonding.
The present invention provides the preparation methods of assembled integrated insulated wall described in above-mentioned technical proposal, comprising:
Armored concrete is provided as supporting course;
Steel joist is provided, then insulation board is fixed in the space of steel joist composition, obtains insulating layer;
It is fixedly connected with the supporting course and insulating layer, obtains composite board;
Coating plastering slurry, coats decoration on the insulating layer of the composite board on the supporting course of the composite board Coating respectively obtains sand finish layer and decorative layer after dry;After forming sand finish layer and decorative layer, assembled one is obtained Change insulated wall;
The formation sequence of the sand finish layer and decorative layer is without successive point.
The present invention provides a kind of Desulphurization base polymers insulation board, the component that raw material includes following mass parts is prepared: 58 ~62 parts of Desulphurizations, 15~16 parts of compound alkali activators, 3~4 parts of hydrogen peroxide and 20~22 parts of water;The compound alkali activator Including sodium hydroxide and sodium metasilicate.The raw materials used in the present invention is mainly Desulphurization, at low cost, the raw material in compound alkali activator and Reacted under the action of hydrogen peroxide with water, produce the higher material of intensity, and the surface of material and it is internal have be uniformly distributed , blind bore gap structure while there is preferable thermal insulation property on the basis of making material that there is excellent in strength.Embodiment knot Fruit shows thermal coefficient≤0.035W/ (mk) of Desulphurization base polymers insulation board provided by the invention, is not influencing material On the basis of heat insulation effect, the cost of thermal insulation material is reduced.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of assembled integrated insulated wall provided by the invention;
Fig. 2 is the explosive view of assembled integrated heat insulation wall structure schematic diagram provided by the invention;
Fig. 3 is the structural schematic diagram of steel joist in insulating layer;
Fig. 4 is the steel mesh structural schematic diagram of steel joist in insulating layer;
In figure, 1 is sand finish layer, and 2 be supporting course, and 3 be insulating layer, and 4 be decorative layer;31 be frame, and 32 be transom, 33 be centre keel, and 34 be steel mesh.
Specific embodiment
The present invention provides a kind of Desulphurization base polymers insulation board, the component that raw material includes following mass parts is prepared: 58 ~62 parts of Desulphurizations, 15~16 parts of compound alkali activators, 3~4 parts of hydrogen peroxide and 20~22 parts of water;The compound alkali activator Including sodium hydroxide and sodium metasilicate.
In terms of mass parts, the raw material for preparing of Desulphurization base polymers insulation board provided by the invention includes 58~62 parts of desulfurization Ash, preferably 59~61 parts, more preferably 60.6 parts.In the present invention, in terms of mass content, the Desulphurization is preferably included SiO241.87~42.51%, Al2O325.37~26.43%, CaO10.42~11.56%, SO35.47~6.35% and surplus Fe2O3.The present invention is reacted using Desulphurization as base-material, using silica therein and aluminium oxide with water, and being formed has three dimensional network The ground polymers of shape structure improves the strength character and fire resistance of insulation board;In addition, desulfurization can also be improved by base-material of Desulphurization The utilization rate of ash, and reduce the cost of heat preservation plate material.Heretofore described Desulphurization is preferably derived from Shanxi Pingshou gangue electricity Factory.
On the basis of the Desulphurization of the mass parts, Desulphurization base polymers insulation board provided by the invention prepares raw material Including 15~16 parts of compound alkali activators, preferably 15~15.5 parts, more preferably 15.2 parts.In the present invention, described compound Alkali activator includes sodium hydroxide and sodium metasilicate, and the mass ratio of the sodium hydroxide and sodium metasilicate is preferably 1:(3~4), it is more excellent It is selected as 1:3.5~4.In the present invention, sodium hydroxide and sodium metasilicate are used cooperatively, and compound alkali activator can make the silicon in Desulphurization Depolymerization mutually occurs for aluminium, and the aluminium and silicon of solution can polymerize generation inorganic polymer again, and then generate geo-polymer gel, is had There is the inorganic coagulation material of excellent thermal insulation property.
On the basis of the Desulphurization of the mass parts, Desulphurization base polymers insulation board provided by the invention prepares raw material Including 3~4 parts of hydrogen peroxide, preferably 3~3.5 parts, more preferably 3.1~3.3 parts.In the present invention, hydrogen peroxide conduct Foaming agent uses, and is decomposed using hydrogen peroxide itself and generates oxygen and water, can be in the table of ground polymer material during oxygen evolution Face and internal formation blind bore gap structure, make gained plate have excellent thermal insulation property, sound insulation property and light performance.
In the present invention, the aperture of the hole is preferably 1~5mm, more preferably 2~3mm;Porosity is shared by hole Volume/desulfurization lacquer putty polymers insulation board total volume meter, the porosity of the desulfurization lacquer putty polymers insulation board is preferably 70~80%, More preferably 73~75%.
On the basis of the Desulphurization of the mass parts, Desulphurization base polymers insulation board provided by the invention prepares raw material Including 20~22 parts of water, preferably 21~22 parts, more preferably 21.2 parts.The present invention does not have particular/special requirement to the water, uses It is well known to those skilled in the art.
In the present invention, the thickness of the Desulphurization base polymers insulation board is preferably 45~50mm, more preferably 50mm. The thermal coefficient of the Desulphurization base polymers insulation board is preferably≤0.035W/ (mk);Compression strength is preferably 0.8~ 1.1MPa;Maximum oise insulation factor reaches 50dB.
The present invention provides the preparation methods of Desulphurization base polymers insulation board described in above-mentioned technical proposal, comprising:
Desulphurization, compound alkali activator and water are mixed, active desulfurized mortar is obtained;
The active desulfurized mortar is mixed with hydrogen peroxide, obtains mixed slurry;
The mixed slurry is successively formed and conserved, Desulphurization base polymers insulation board is obtained.
The present invention mixes Desulphurization, compound alkali activator and water, obtains active desulfurized mortar.In the present invention, described Desulphurization base polymers described in Desulphurization, the component of compound alkali activator and water and dosage and above-mentioned technical proposal is prepared in raw material Desulphurization, compound alkali activator it is consistent with the component of water and dosage, be not repeated herein.In the present invention, the Desulphurization, The mixing of compound alkali activator and water preferably carries out under agitation, and the speed of the stirring is preferably 60~80r/min, more Preferably 70~75r/min;The time of the stirring is preferably 5~10min, more preferably 10min.In the present invention, described The mixing of Desulphurization, compound alkali activator and water preferably carries out at room temperature.
In the present invention, the compound alkali activator is preferably mixed with Desulphurization as a solution, to improve mixing Uniformity.The present invention does not have particular/special requirement to the mass concentration of compound alkali activator solution, to be able to achieve compound alkali activator Sufficiently dissolution.In the present invention, the aqueous solvent in the compound alkali activator solution is the part water prepared in raw material.
After obtaining active desulfurized mortar, the present invention mixes the active desulfurized mortar with hydrogen peroxide, obtains mixing slurry Material.In the present invention, the mixing of the hydrogen peroxide and active desulfurized mortar preferably carries out under agitation, the stirring Speed is preferably 60~80r/min, more preferably 70~75r/min;The time of the stirring is preferably 1~2min, more preferably For 2min.In the present invention, the hydrogen peroxide is preferably mixed in a manner of hydrogenperoxide steam generator, to promote hydrogen peroxide The uniformity mixed between active desulfurized mortar;The mass concentration of the hydrogenperoxide steam generator is preferably 20~30%, more excellent It is selected as 25~30%.In the present invention, the water in the hydrogenperoxide steam generator comes preferably from Desulphurization base polymers insulation board Prepare the part water of raw material.
After obtaining mixed slurry, the mixed slurry is successively formed and is conserved by the present invention, obtains Desulphurization base Polymers insulation board.In the present invention, the molding mode preferably includes to pour.The present invention is to the specific embodiment party poured Formula does not have particular/special requirement, well known to those skilled in the art using root.The present invention to it is described pour it is not special with mold It is required that using well known to those skilled in the art.
After molding, the present invention conserves gained after molding at parison, obtains Desulphurization base polymers insulation board.At this In invention, the maintenance preferably includes the low temperature reservation and High Temperature Curing that successively carry out;The temperature of the low temperature reservation is preferably 18~25 DEG C, more preferably 20~24 DEG C;The time of the low temperature reservation is preferably 3~5h, more preferably 3.5~4.5h;Institute The temperature for stating High Temperature Curing is preferably 85~95 DEG C, and more preferably 87~93 DEG C, be further preferably 89~92 DEG C;The High Temperature Curing Time be preferably 9~10h, more preferably 9~9.5h is further preferably 9h.
The present invention is preferred first to be conserved under cryogenic, is made hydrogen peroxide with slow and uniform resolution of velocity, is made plate It is interior to form hole of uniform size, and then improve the thermal insulation property of plate;Then it conserves under the high temperature conditions, promotes sial component Dissolution and polymerization reaction generation, and then obtain the higher desulfurization lacquer putty polymers plate of intensity.In the present invention, the desulfurization SiO in grey base polymers2/Al2O3Molar ratio be preferably 3.5~4.0, more preferably 3.6~3.8.
The present invention also provides a kind of assembled integrated insulated walls, including sequentially connected decorative layer, insulating layer, load-bearing Layer and sand finish layer;The insulating layer includes insulation board and the steel joist for fix warming plate;The insulation board is above-mentioned The Desulphurization base that preparation method described in Desulphurization base polymers insulation board or above-mentioned technical proposal described in technical solution is prepared Ground polymers insulation board.
As shown in figures 1-4, assembled integrated insulated wall provided by the invention, including sequentially connected decorative layer 4, guarantor Warm layer 3, supporting course 2 and sand finish layer 1;The insulating layer 3 includes insulation board and the steel joist for fix warming plate, described Steel joist includes frame 31, transom 32 and centre keel 33, and the transom 32 and centre keel 33 form steel mesh 34;The steel Muscle net 34 and the composition of frame 31 are used for the space of fix warming plate.
In the present invention, the steel joist prepares the preferred c-type lightweight steel of raw material, more preferably model C80 × 40 × 20 × 2.5 c-type lightweight steel;In the steel joist adjacent transom and the spacing of adjacent centre keel be independently preferably 450~ 550mm, more preferably 480~520mm;Connection type between the transom, centre keel and frame is preferably welded.
In the present invention, the insulation board is fixed in the space of the composition of steel joist described in above-mentioned technical proposal, is formed and is protected Warm layer, the thickness of the insulating layer are preferably 45~50mm, more preferably 50mm.The present invention does not have the size of the insulation board Particular/special requirement preferably obtains the plate to match with steel joist fixed space by cutting.
Assembled integrated insulated wall provided by the invention includes supporting course, and the supporting course is preferably armored concrete. In the present invention, the thickness of concrete layer is preferably 10mm in the armored concrete.In the present invention, the armored concrete Preferably include framework of steel reinforcement and concrete;The mass ratio of the framework of steel reinforcement and concrete is 1:(10~13);The reinforcing bar Frame is made of two panels steel mesh and bar dowel, and the steel mesh is made of cross reinforcement and vertical steel bar right-angled intersection, two panels steel mesh Between pass through bar dowel connect, constitute framework of steel reinforcement.The present invention does not have particular/special requirement to the generation type of the framework of steel reinforcement, adopts With well known to those skilled in the art.
In the present invention, the diameter of framework of steel reinforcement reinforcing bar is preferably 8~10mm, more preferably 8mm;The reinforcing bar Model be preferably HPB300;The framework of steel reinforcement preferably includes transverse steel and longitudinal reinforcement, the transverse steel and described Longitudinal reinforcement forms steel mesh by welding.In the present invention, the spacing of the spacing of adjacent transverse reinforcing bar and adjacent longitudinal reinforcement Independently≤200mm, more preferably 100~180mm.
In the present invention, the raw material of concrete includes cement, aggregate, desulfurization slag and water in the armored concrete.
In terms of mass parts, the raw material of the concrete preferably includes 1.5~2 parts of cement, more preferably 1.6~1.8 parts;Institute State the ordinary portland cement that cement preferably includes 42.5 grades.
On the basis of the cement of the mass parts, the raw material of the concrete preferably includes 10~12 parts of aggregate, more preferably It is 10.5~11.5 parts.The aggregate preferably includes coarse aggregate and fine aggregate, and the coarse aggregate preferably includes rubble, the rubble The preferably rubble of continuous grading;The partial size of the rubble is preferably 5~20mm, further preferably 8~18mm;The thin bone Material preferably includes middle sand, and the fineness modulus of the middle sand is preferably 2.86~2.94, and further preferably 2.90~2.92.
On the basis of the cement of the mass parts, the raw material of the concrete preferably includes 1.5~2 parts of desulfurization slag, more excellent It is selected as 1.6~1.8 parts;In the present invention, in terms of mass percentage, the chemical constituent of the desulfurization slag is preferably included SiO241.92~42.46%, Al2O325.45~26.35%, CaO10.51~11.47%, SO35.52~6.30% and surplus Impurity.The partial size of the desulfurization slag is preferably≤80 μm, more preferably 20~60 μm;The specific surface area of the desulfurization slag is preferred For 393~405m2/ kg, more preferably 395~402m2/kg.In the present invention, the desulfurization slag comes preferably from Shanxi Pingshou Coal-refuse fragment dimension.
In the present invention, the cement and desulfurization slag are cementitious material.In the present invention, water-cement ratio according to water matter Amount/cementitious material gross mass meter, the water-cement ratio of the concrete material in the armored concrete are 0.3~0.4, more preferably 0.3.The present invention does not have particular/special requirement to the dosage of the water, can control water-cement ratio in above range.
In the present invention, the connection type of the insulating layer and supporting course is preferably included to be bolted and/or be riveted, more excellent It is selected as being bolted;On the basis of the thickness of the insulating layer, the thickness of the supporting course and insulating layer than be preferably (3~ 3.5): 1, more preferably 3:1.
Assembled integrated wall provided by the invention includes decorative layer.In the present invention, the decorative layer and insulating layer Connection type preferably includes to bond.In the present invention, the surface adhesion of the insulating layer connects decorative layer;The change of the decorative layer It learns composition and preferably includes desulfurized gypsum, CaSO in the desulfurized gypsum4Mass content >=90%.In the present invention, the dress The thickness for adoring layer is preferably 10~15mm, more preferably 13~15mm.
Assembled integrated wall provided by the invention includes sand finish layer.In the present invention, the sand finish layer with The connection type of supporting course preferably includes to bond;The thickness of the sand finish layer is preferably 10~15mm, more preferably 11~ 14mm.The formation raw material of the sand finish layer preferably includes Desulphurization, sand, cement, waterproofing agent, fibrous material and water.
In the present invention, in the formation raw material of the sand finish layer, Desulphurization, sand, the mass ratio of cement and water are excellent It is selected as 1:(7~8): (1.8~2.2): (1.8~2.0), more preferably 1:7.8:2.02:1.82.The Desulphurization preferably with it is upper The Desulphurization prepared in raw material for stating Desulphurization base polymers insulation board described in technical solution is consistent, is not repeated herein;It is described Sand is preferably the good middle sand of gradation, and the fineness modulus of the middle sand is preferably 2.86~2.94, more preferably 2.90~ 2.92;The cement is preferably 42.5 grades of ordinary portland cements or 52.5 grades of ordinary portland cements, and preferably 42.5 grades general Logical portland cement.
In the present invention, in the formation raw material of the sand finish layer, the quality and Desulphurization, sand, water of fibrous material The total volume of mud and water is than being preferably 0.8~0.99kg:1m3, more preferably 0.9~0.95kg:1m3;The length of the fibrous material Degree is preferably 3~6mm, more preferably 4~5mm;The diameter of the fibrous material is preferably 18~48 μm, more preferably 20~40 μm;The tensile strength of the fibrous material preferably >=358MPa;The fibrous material is preferably safe and non-toxic fibrous material;Institute It states fibrous material and preferably includes polypropene staple.The present invention does not have particular/special requirement to the source of the fibrous material, using this Commercial product known to the technical staff of field.
The present invention can be reduced mortar preferably by fibrous material and generate crack because shrinking, and Anticrack, Jin Erda To the purpose for improving assembled integrated insulated wall impact strength.
In the present invention, in the formation raw material of the sand finish layer, the quality of waterproofing agent and Desulphurization and cement it is total Mass ratio is preferably 4~6:100, more preferably 4.5~5.5:100, is further preferably 5:100.In the present invention, the waterproof Agent preferably includes organic silicon waterproofing agent, and the waterproofing agent of organosilicon is preferably that Hangzhou Rui Jiang new material technology Co., Ltd produces Water-based emulsion type waterproofing agent of organosilicon KB-WP08E.The present invention improves the waterproof performance of sand finish layer preferably by waterproofing agent, The effect that heat-insulation and heat-preservation is played for insulating layer, provides basis, and extend the service life of wall.
The present invention also provides the preparation methods of assembled integrated insulated wall described in above-mentioned technical proposal, comprising:
Armored concrete is provided as supporting course;
Steel joist is provided, then insulation board is fixed in the space of steel joist composition, obtains insulating layer;
It is fixedly connected with the supporting course and insulating layer, obtains composite board;
Coating plastering slurry, coats decoration on the insulating layer of the composite board on the supporting course of the composite board Coating respectively obtains sand finish layer and decorative layer after dry;After forming sand finish layer and decorative layer, assembled one is obtained Change insulated wall;
The formation sequence of the sand finish layer and decorative layer is without successive point.
The present invention provides armored concrete as supporting course, and in the present invention, the forming method of the armored concrete is excellent Choosing the following steps are included:
Reinforcing bar raw material is welded according to size described in above scheme, obtains framework of steel reinforcement;By the concrete fill Raw material mixing, formed concrete slurry;
By the concrete slurry casting in the framework of steel reinforcement after support shuttering, armored concrete is obtained through maintenance.
The present invention does not have particular/special requirement to the welding manner of the framework of steel reinforcement, using side well known to those skilled in the art Formula.The present invention does not have particular/special requirement to the hybrid mode of the concrete fill, and use is well known to those skilled in the art Mode.
Present invention support shuttering preferably in framework of steel reinforcement, so that concrete slurry can be poured wherein.This hair The bright mode that pours to the concrete slurry does not have particular/special requirement, using well known to those skilled in the art.
After pouring, what the present invention obtained after preferably pouring, which pour base, is conserved, and obtains armored concrete.In the present invention In, the temperature of the maintenance is preferably 20~25 DEG C, and more preferably 20 DEG C;The humidity when maintenance is preferably 90~95%, More preferably 93~95%;The time of the maintenance is preferably 7~14d, more preferably 10~14d.After maintenance, the present invention is preferred Removing template is removed, armored concrete is obtained;The removing method of the template is using well known to those skilled in the art.The present invention It is preferred that being conserved under the above conditions, the higher armored concrete of compression strength can be obtained.
In the present invention, the forming method of the steel joist preferably includes: reinforcing bar raw material is welded into steel joist, the weldering The mode connect is preferably welding manner well known to those skilled in the art.
The present invention preferably cuts insulation board according to the size of steel joist, and the insulation board after cutting is then fixed on steel joist In the space of composition, insulating layer is obtained.The present invention does not have particular/special requirement to the fixed form of insulation board, using those skilled in the art Mode known to member.
After obtaining supporting course and insulating layer, the supporting course is fixedly connected by the present invention with insulating layer, is obtained compound Plate;The mode being fixedly connected is preferably included to be bolted and/or be riveted, and is more preferably bolted.
After obtaining composite board, the present invention coats plastering slurry on the supporting course of the composite board, described compound Decorative paint is coated on the insulating layer of plate, respectively obtains sand finish layer and decorative layer after dry.
In the present invention, the decorative paint preferably includes gypsum and water, and the mass ratio of the gypsum and water is preferably 1: (0.4~0.5), more preferably 1:(0.4~0.45), it is further preferably 1:0.43.Mixing side of the present invention to the gypsum and water Formula does not have particular/special requirement, using mode well known to those skilled in the art.
In the present invention, the coated weight of the decorative paint is preferably 6000~6500g/m2, more preferably 6200~ 6500g/m2;It is further preferably 6500g/m2;The mode of the coating preferably includes brushing or trowelling.
In the present invention, the plastering slurry preferably mixes the formation raw material of sand finish layer described in above-mentioned technical proposal It obtains.In the present invention, the mode of the coating preferably includes brushing or trowelling.When coating, the present invention is preferably applied in supporting course Decorative mortar is covered, after decorative mortar is dry, obtains bottom;Then decorative mortar, forming face after drying are coated on bottom again Layer;The bottom and surface layer collectively form sand finish layer.
In the present invention, the thickness of the bottom is preferably 7~9mm, more preferably 7~8mm;The thickness of the surface layer is excellent It is selected as 4~6mm, more preferably 5~6mm.The sand finish layer with a thickness of the sum of underlayer thickness and surface thickness.The present invention It is preferred that coat mortar float coat on supporting course, the waterproof performance of assembled integrated insulated wall, cracking resistance and strong can be improved Spend performance.
In the present invention, drying mode preferably drying or the naturally dry of the dry plastering slurry or decorative paint, More preferably naturally dry.The present invention does not have particular/special requirement to the sequence of the drying, after can having coated one layer, is done It is dry, it is coated with another coating, is dried again;After two coatings can also have been coated, it is dried simultaneously.
In the present invention, the formation sequence of sand finish layer and decorative layer is without successive point.
In order to further illustrate the present invention, with reference to the accompanying drawings and examples to a kind of Desulphurization base provided by the invention Polymers insulation board and a kind of assembled integrated insulated wall are described in detail, but cannot be interpreted as them to protect the present invention Protect the restriction of range.
Embodiment 1
Using the reinforcing bar of model C80 × 40 × 20 × 2.5 as raw material, the spacing of adjacent transom and adjacent centre keel is controlled For 500mm, it is stand-by that welding obtains lightgage steel joist;
The preparation of insulation board: raw material is provided according to component described in table 1, by Desulphurization, sodium hydroxide, sodium metasilicate and part The hydrogenperoxide steam generator that mass concentration is 30% is added in above-mentioned mixture (part of water after mixing evenly by water mixing Total amount with water in hydrogenperoxide steam generator is the water consumption that insulation board prepares raw material), it is again stirring for uniformly, obtaining mixed slurry. In a mold by mixed slurry casting, after being sealed with polyethylene film, 4h is first conserved at 25 DEG C, then conserve 9h at 90 DEG C, Obtain Desulphurization base polymers insulation board.
After the cutting of gained Desulphurization base polymers insulation board, it is fixed in lightweight steel joist, obtains insulating layer.
Using model HPB300, diameter for 8mm reinforcing bar as raw material, welded reinforcement skeleton, adjacent reinforcing bar in framework of steel reinforcement Spacing be 200mm;It is stand-by after formwork erection in framework of steel reinforcement;
According to rubble: sand: cement: desulfurization slag: mass ratio=5.32:4.76:1.66:1.66:1 dosage of water is mixed It closes, obtains concrete slurry, then by concrete slurry casting in the mold that framework of steel reinforcement and template are formed, in 25 DEG C of conditions Lower maintenance 14 days, obtains armored concrete.
Armored concrete and insulating layer are bolted, composite board is obtained;
Gypsum and water are mixed according to the mass ratio of 1:0.43, decorative paint is obtained after mixing evenly, then applies decoration Material is coated in the insulation layer surface of composite board, and coated weight is controlled in 6000g/cm2, naturally dry formation decorative layer;
The mass ratio of Desulphurization, sand, cement and water is mixed for 1:7.8:2.02:1.82, forms mixture;It again will be straight Diameter is 20 μm, and length is that the fibrous material of 5mm is added in above-mentioned mixture, fine using 0.8kg according to every cubic metre of mixture Dimension material is added, and is stirred evenly, and the water-based emulsion type for finally adding the production of Hangzhou Rui Jiang new material technology Co., Ltd has Machine silicon waterproofing agent KB-WP08E obtains plastering slurry;Slurry of plastering is brushed into the supporting course in composite board, the control of brushing amount exists 22000g/m2, sand finish layer is formed after drying, obtains assembled integrated insulated wall as shown in Figure 1.
Embodiment 2~5
Desulphurization base polymers insulation board and assembled integrated insulated wall are prepared according to the method for embodiment 1, difference It is in dosage of each component difference, referring specifically to table 1.
1 Examples 1 to 5 Desulphurization base polymers insulation board raw material dosage (mass parts) of table
2 assembled integrated heat insulation wall structure thickness parameter (mm) of table
Performance test and result
Desulfurization obtained by measurement Examples 1 to 5 according to GB/T10294-2008 Technology of Steady State Thermal Resistance of Thermal Insulating Material and in relation to characteristic The heating conduction of grey base polymers insulation board and assembled integrated insulated wall;
It is poly- according to 1~5 gained Desulphurization base of GB50107-2010 Standard for inspection and assessment of strength of concrete testing example The compressive property of object insulation board and assembled integrated insulated wall;
According to 1~5 gained Desulphurization base polymers of GB/T 19889.3-2005 Code for measurement of building sound insulation testing example The sound insulation property of insulation board and assembled integrated insulated wall;
According to 1~5 gained Desulphurization base of GB 22631-2008-T building vertical member impact test testing example The shock resistance of ground polymers insulation board and assembled integrated insulated wall;
According to 1~5 gained Desulphurization base of GB/T 9978.1-2008 construction material non-combustibility test method testing example The fire resistance of ground polymers insulation board and assembled integrated insulated wall, test result are shown in Table 3.
The performance test results of Desulphurization base polymers insulation board obtained by 3 Examples 1 to 5 of table
By 3 test result of table it is found that Desulphurization base polymers insulation board provided by the invention has lower thermal coefficient, Illustrate that the thermal insulation property of plate is preferable;In addition, the density of insulation board is smaller, illustrates that plate has light advantage, be readily transported; The oise insulation factor of insulation board is larger, has excellent sound insulation property, can be reduced the noise of Indoor environment;Fire resistance, shock resistance Performance and compression strength are excellent, further enhance the security performance of insulation board.
It is close through wet stream to the vapor of gained assembled integrated insulated wall according to GB/T17146-2015 standard criterion Degree is tested;
The environmental-protecting performance of assembled integrated insulated wall is tested according to GB/T35605-2017;
According to solid waste addition content in the regulation detection assembled integrated wall of GB/T32989-2016;
Frost resistance is to carry out repeated freeze-thaw cycle test by slow cooling method, is no more than 25% to meet loss of strength rate simultaneously, Mass loss rate is no more than the 5% maximum freezing-thawing cycles that can bear to indicate.Test result is shown in Table 4.
The performance test results of assembled integrated insulated wall obtained by 4 Examples 1 to 5 of table
By the test result of table 4 it is found that solid waste doping in assembled integrated insulated wall provided by the invention Reach 40% or more, improves the utilization rate of waste;Wall is recyclable to be recycled, and the occupied area to building waste is reduced And processing cost;And there is insulated wall excellent anti-freezing property, coefficient of softing and town hydrophone to penetrate current density, illustrate wall Water resistance is preferable.
As seen from the above embodiment, Desulphurization base polymers insulation board provided by the invention has intensity height and resistant to high temperature Lightweight foam material is made in ground polymer material by excellent properties, is increased the closure aperture inside ground polymer material, be can be improved ground The thermal insulation property of polymer material entirety.Using Desulphurization as raw material, the insulation and sound insulation value of material both can be improved, moreover it is possible to It realizes the comprehensive utilization to Desulphurization, there is significant social benefit, economic benefit and environmental benefit.
The present invention is when preparing assembled integrated exterior wall, Desulphurization, desulfurization slag and the desulfurized gypsum used, is guaranteeing wall While body performance, the comprehensive utilization of solid waste is realized.
The present invention combines decorative layer, insulating layer, supporting course and sand finish layer, forms assembled integrated and protects Warm wall can make each layer of effect be not fully exerted, so that the comprehensive performance of wall entirety is more superior, improve wall Compression strength, insulation ability and the ability for completely cutting off noise, obtain safety, confidentiality, heat insulating ability and the comfort of building It is promoted to comprehensive.In addition, wall is prepared into assembled integrated wall, construction material production intensification can be made, effectively improved Labor productivity avoids environmental pollution, and the traditional cast-in-place construction working-noise of elimination is big, dust is more, building waste is more, environment is dirty Contaminate the drawbacks such as serious.
Although above-described embodiment is made that detailed description to the present invention, it is only a part of the embodiment of the present invention, Rather than whole embodiments, people can also obtain other embodiments under the premise of without creativeness according to the present embodiment, these Embodiment belongs to the scope of the present invention.

Claims (10)

1. a kind of Desulphurization base polymers insulation board prepares the component that raw material includes following mass parts: 58~62 parts of Desulphurizations, 15 ~16 parts of compound alkali activators, 3~4 parts of hydrogen peroxide and 20~22 parts of water;The compound alkali activator include sodium hydroxide and Sodium metasilicate.
2. Desulphurization base polymers insulation board as described in claim 1, which is characterized in that the heat preservation of Desulphurization base polymers Plate with a thickness of 45~50mm;The thermal coefficient of the Desulphurization base polymers insulation board is≤0.035W/ (mk).
3. Desulphurization base polymers insulation board as described in claim 1, which is characterized in that the sodium hydroxide and sodium metasilicate Mass ratio is 1:(3~4).
4. the preparation method of any one of claims 1 to 3 Desulphurization base polymers insulation board, comprising:
Desulphurization, compound alkali activator and water are mixed, active desulfurized mortar is obtained;
The active desulfurized mortar is mixed with hydrogen peroxide, obtains mixed slurry;
The mixed slurry is successively formed and conserved, Desulphurization base polymers insulation board is obtained.
5. preparation method as claimed in claim 4, which is characterized in that the maintenance includes the low temperature reservation and height successively carried out Temperature maintenance;
The temperature of the low temperature reservation is 18~25 DEG C, and the time of the low temperature reservation is 3~5h;
The temperature of the High Temperature Curing is 85~95 DEG C, and the time of the High Temperature Curing is 9~10h.
6. a kind of assembled integrated insulated wall, including sequentially connected decorative layer, insulating layer, supporting course and sand finish layer;
The insulating layer includes insulation board and the steel joist for fix warming plate;The insulation board is that claims 1 to 3 is any The Desulphurization base polymers that the item Desulphurization base polymers insulation board or the preparation method of claim 4 or 5 are prepared Insulation board.
7. assembled integrated insulated wall as claimed in claim 6, which is characterized in that the thickness of the supporting course and insulating layer Than for (3.0~3.5): 1.
8. assembled integrated insulated wall as claimed in claims 6 or 7, which is characterized in that the insulating layer and supporting course Connection type includes being bolted and/or riveting.
9. assembled integrated insulated wall as claimed in claim 6, which is characterized in that the connection of the insulating layer and decorative layer Mode includes bonding;The connection type of the supporting course and sand finish layer includes bonding.
10. the preparation method of any one of the claim 6~9 assembled integrated insulated wall, comprising:
Armored concrete is provided as supporting course;
Steel joist is provided, then insulation board is fixed in the space of steel joist composition, obtains insulating layer;
It is fixedly connected with the supporting course and insulating layer, obtains composite board;
The coating plastering slurry on the supporting course of the composite board, coating decoration applies on the insulating layer of the composite board Material respectively obtains sand finish layer and decorative layer after dry;After forming sand finish layer and decorative layer, assembled integrated is obtained Insulated wall;
The formation sequence of the sand finish layer and decorative layer is without successive point.
CN201811533749.7A 2018-12-14 2018-12-14 Desulfurized ash based geopolymer insulation board and preparation method thereof, and assembled integrated insulation wall and preparation method thereof Active CN109653387B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009250013A (en) * 2008-04-02 2009-10-29 Nihon Funen Mokuzai Kk Zero carbon dioxide emission type and petroleum energy zero type low-humidity cool room device
CN103015573A (en) * 2012-12-25 2013-04-03 青岛科瑞新型环保材料有限公司 Ultra-thin heat insulation composite insulation board and cast-in-place concrete composite wall and construction method
CN103804012A (en) * 2012-11-14 2014-05-21 神华集团有限责任公司 Fireproof thermal insulation material and preparation method and application thereof
CN105819480A (en) * 2016-03-18 2016-08-03 株洲醴陵旗滨玻璃有限公司 Semi-dry process flue gas desulfurized ash modification treatment method
CN106220067A (en) * 2016-08-04 2016-12-14 广西玉林市绿盛科贸有限责任公司 A kind of slag fire-retardant heat insulation foam concrete and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009250013A (en) * 2008-04-02 2009-10-29 Nihon Funen Mokuzai Kk Zero carbon dioxide emission type and petroleum energy zero type low-humidity cool room device
CN103804012A (en) * 2012-11-14 2014-05-21 神华集团有限责任公司 Fireproof thermal insulation material and preparation method and application thereof
CN103015573A (en) * 2012-12-25 2013-04-03 青岛科瑞新型环保材料有限公司 Ultra-thin heat insulation composite insulation board and cast-in-place concrete composite wall and construction method
CN105819480A (en) * 2016-03-18 2016-08-03 株洲醴陵旗滨玻璃有限公司 Semi-dry process flue gas desulfurized ash modification treatment method
CN106220067A (en) * 2016-08-04 2016-12-14 广西玉林市绿盛科贸有限责任公司 A kind of slag fire-retardant heat insulation foam concrete and preparation method thereof

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