A kind of foundry formed coke half-finished product collects storing and transporting system and its working method
Technical field
The present invention relates to the technical field that foundry formed coke half-finished product collects storage and transportation, in particular to a kind of foundry formed coke half-finished products
Collect storing and transporting system and its working method.
Background technique
Foundry formed coke half-finished product is mainly subject to binder by agitating and heating by molding machine by raw materials such as anchracite duff, coke powders
Molding, foundry formed coke half-finished product have that easily broken, temperature is slightly higher, artificially collect that efficiency is extremely low and also personnel be easy scald,
Semi-finished product are frangible;200000 tons/year of foundry formed coke half-finished product production systems calculated according to 330 days every year, need semi-finished product daily extremely
It is 600 tons few;20% quantity in stock calculated according to production 20 hours daily then to produce 720 tons daily, to produce 36 per hour
Ton, 12 hoppers (3 tons/hopper);Often about 5 tons of platform molding machine output (about 3000 pieces) need 8 molding machines while producing;
About 50 pieces per minute of every molding machine semi-finished product produced, 3 people is at least needed to be collected simultaneously material bin;So 8 molding machines
Production just needs 24 people to be collected simultaneously material bin simultaneously;Therefore it can not be adapted at all with 200,000 tons/year of mechanization production systems.
In the prior art, in order to realize that foundry formed coke half-finished product is collected, the measure of acquisition has: 1, passing through rubber conveyer reality
The transport of existing semi-finished product;2, semifinished product warehouse storage, charging hopper are realized by storage;3, fork truck realizes that hopper transports retort.
For such collection means of transportation, disadvantage is that: semi-finished product are easily broken not to can guarantee casting formed coke quality, fork truck fortune
It is defeated once to transport a hopper, it is necessary at least 4 fork trucks, while it is constant also not can guarantee bucket location, causes to reach
Bad lifting, efficiency are extremely low in retort Lift-on/Lift-off System.
Therefore the prior art can not be also adapted with extensive mechanization semi-finished product production system.
Summary of the invention
In order to solve the above technical problem, the present invention provides a kind of using simple, high degree of automation, high-efficient, anti-broken
The good foundry formed coke half-finished product of broken effect collects storing and transporting system and its working method.
The technical scheme is that a kind of foundry formed coke half-finished product collects storing and transporting system, including storage and transportation platform and it is located at
Hoisting mechanism above storage and transportation platform, the hoisting mechanism is at least one and lower section is connected with suspender, and the storage and transportation platform is set
There is at least one channel that gathers materials, collection system is provided in the channel that gathers materials, the storage and transportation platform is equipped with logical positioned at gathering materials
The storage and transportation area of road side and the traffic zone in front of the channel that gathers materials.
Preferably, the traffic zone is equipped with the haul track of installation dumper, and the centre of the haul track is equipped with driving
The car puller of dumper.
Preferably, the collection system includes the pan feeding rubber conveyer above the channel that gathers materials, the channel that gathers materials
Interior to be equipped with the ingredient bracket being located in front of pan feeding rubber conveyer, the ingredient bracket is equipped with the material distribution that can be horizontally slipped
Device, the both-side opening of the stock distributor and is hinged with the liftable chute that gathers materials, and the two sides of the ingredient bracket are equipped with
Installation collects the track that gathers materials of truck, and aggregate bin is placed on the collection truck, and the centre of the track that gathers materials is equipped with driving and gathers materials
The car puller of vehicle.
Preferably, the outlet of the chute that gathers materials is equipped with chute door, and the chute door and the chute that gathers materials are opened the door by chute
Hydraulic cylinder connection, the cylinder body of the chute enabling hydraulic cylinder are connect with the supporting plate to gather materials on chute is fixed on, and the chute opens the door
The telescopic rod of hydraulic cylinder is connect with chute door.
Preferably, the top with the top of ingredient bracket of the chute that gathers materials are connect by chute lifting hydraulic cylinder, described
The cylinder body of chute lifting hydraulic cylinder is connect with ingredient bracket, and the telescopic rod of the chute lifting hydraulic cylinder is connect with the chute that gathers materials.
Preferably, the stock distributor is connect by sliding rail with ingredient bracket, and the stock distributor also passes through distribution
Device mobile hydraulic cylinder is connect with ingredient bracket, and the cylinder body of the distributor mobile hydraulic cylinder is connect with ingredient bracket, the distribution
The telescopic rod of device mobile hydraulic cylinder is connect with stock distributor.
Preferably, the collection truck includes bottom plate, and the lower section of the bottom plate is equipped with mobile bracket, the mobile bracket installation
There is shaft, the both ends of the shaft are provided with and gather materials the idler wheel of track cooperation, and the top of the bottom plate is equipped with positioned at two sides
Backplate, the lifting groove being additionally provided with above the bottom plate among two backplates, the two sides of the lifting groove are turned up and are passed through
Truck lifting hydraulic cylinder is connect with bottom plate, and the cylinder body of the truck lifting hydraulic cylinder is connect with bottom plate, the truck raise-lower hydraulic
The telescopic rod of cylinder is connect with lifting groove.
A kind of foundry formed coke half-finished product collection conveying method, collects storing and transporting system including above-mentioned foundry formed coke half-finished product,
Specifically includes the following steps:
Step 1, will be in aggregate bin handling to collection truck by hoisting mechanism;
Step 2 runs pan feeding rubber conveyer, while the chute door of the chute that gathers materials in collection system being closed, by material point
Orchestration is mobile to side, and material is added into the chute that gathers materials of side by stock distributor in pan feeding rubber conveyer;
Step 3, it is after material is filled it up in the chute that gathers materials of side, material stock distributor is mobile to the other side, while by one
The chute door that side has been filled with the chute that gathers materials is opened, and material, pan feeding rubber conveyer is added in aggregate bin on the collection truck of side
Material is added into the chute that gathers materials of the other side by stock distributor;
Step 4 repeats step 2 and step 3, fills until in the wherein aggregate bin of side, rearward by the collection truck of side
It is mobile, and aggregate bin is transported to storage area storage or is transported to traffic zone using hoisting mechanism and is directly transported;
Step 5 repeats step 1 to step 4, until material collection storage and transportation finishes.
Preferably, in step 3 and step 4, aggregate bin will gather materials chute afterwards in place will by chute lifting hydraulic cylinder
Then material is added to the chute that gathers materials again in the chute that gathers materials decline, the chute that gathers materials will be by truck liter when material is added to aggregate bin
Descending liquid cylinder pressure will collect truck and rise drop slot rising, and reduction blanking is poor, as the addition of material gradually declines lifting groove.
Preferably, in step 3 and step 4, after material is filled in aggregate bin, the chute that will gather materials rises.
The beneficial effects of the present invention are:
Foundry formed coke half-finished product can be carried out automatically collecting storage and transport using hoisting mechanism and collection system by the present invention,
It can reduce manually, save cost, increased safety guarantee.
Collection system of the invention can reduce the percentage of damage of material, and collection efficiency is high.
Cooperate two chute energy cycle operations of gathering materials using the collection truck of two sides, increase working efficiency, by collection truck
The lifting of the height adjustment of lifting groove and the chute that gathers materials can make material keep safe and reliable blanking poor, avoid material broken
It is broken.
Detailed description of the invention
Fig. 1 is schematic front view of the invention;
Fig. 2 is floor plan of the invention;
Fig. 3 is the structural schematic diagram of suspender in the present invention;
Fig. 4 is the structural schematic diagram of collection system in the present invention;
Fig. 5 is the structural schematic diagram of the collection truck in collection system;
In figure: 1, gather materials channel;101, car puller;102, gather materials track;2, ingredient bracket;3, pan feeding rubber conveyer;301,
Chute lifting hydraulic cylinder;302, distributor mobile hydraulic cylinder;4, stock distributor;5, gather materials chute;501, supporting plate;502, chute
Enabling hydraulic cylinder;503, chute door;6, collect truck;601, bottom plate;602, mobile bracket;603, idler wheel;604, backplate;605, expect
Vehicle lifting hydraulic cylinder;606, lifting groove;607, weighing balance 607;7, aggregate bin;8, hoisting mechanism;9, suspender;10, storage and transportation platform;
1001, haul track;11, dumper.
Specific embodiment
A specific embodiment of the invention is referring to Fig. 1-5:
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clearly and completely
Description, wherein hoisting mechanism 8, stock distributor 4, pan feeding rubber conveyer 3 are existing equipment, herein no longer to existing equipment
Specific structure be described, in addition 9 the applicant of suspender of hoisting mechanism 8 is application No. is 2016211520837, titles
Disclosure is carried out for a kind of patent of invention of novel quenching hopper Automatic hook block, therefore the structure of suspender 9 is not also being retouched
It states.
The technical solution of the present invention is as follows:
A kind of foundry formed coke half-finished product collection storing and transporting system, the hoisting machine including storage and transportation platform 10 and above storage and transportation platform 10
Structure 8, the hoisting mechanism 8 is at least one and lower section is connected with suspender 9, and the storage and transportation platform 10 gathers materials logical equipped at least one
Road 1, collection system is provided in the channel 1 that gathers materials, and the storage and transportation platform 10 is equipped with the storage and transportation for being located at 1 side of channel that gathers materials
Area and the traffic zone in front of the channel 1 that gathers materials, the traffic zone is equipped with the haul track 1001 of installation dumper 11, described
The centre of haul track 1001 is equipped with the car puller 101 of driving dumper 11, and the collection system includes being located to gather materials on channel 1
The pan feeding rubber conveyer 3 of side, the channel 1 that gathers materials is interior to be equipped with the ingredient bracket 2 for being located at 3 front of pan feeding rubber conveyer, institute
It states ingredient bracket 2 and the stock distributor 4 that can be horizontally slipped is installed, the both-side opening of the stock distributor 4 and be hinged with can
The chute 5 that gathers materials of lifting, the two sides of the ingredient bracket 2 are equipped with the track 102 that gathers materials of installation collection truck 6, the collection truck 6
On be placed with aggregate bin 7, the centre of the track 102 that gathers materials is equipped with the car puller 101 of driving collection truck 6, the chute 5 that gathers materials
Outlet be equipped with chute door 503, the chute door 503 with gather materials chute 5 pass through chute enabling hydraulic cylinder 502 connect, it is described to slip
The cylinder body of slot enabling hydraulic cylinder 502 is connect with the supporting plate 501 to gather materials on chute 5 is fixed on, the chute enabling hydraulic cylinder 502
Telescopic rod is connect with chute door 503, and the top of the chute 5 that gathers materials and the top of ingredient bracket 2 pass through chute lifting hydraulic cylinder
301 connections, the cylinder body of the chute lifting hydraulic cylinder 301 are connect with ingredient bracket 2, and the chute lifting hydraulic cylinder 301 is stretched
Contracting bar is connect with the chute 5 that gathers materials, and the stock distributor 4 is connect by sliding rail with ingredient bracket 2, and the stock distributor 4 is also
It is connect by distributor mobile hydraulic cylinder 302 with ingredient bracket 2, the cylinder body and ingredient branch of the distributor mobile hydraulic cylinder 302
Frame 2 connects, and the telescopic rod of the distributor mobile hydraulic cylinder 302 is connect with stock distributor 4, and the collection truck 6 includes bottom plate
601, the lower section of the bottom plate 601 is equipped with mobile bracket 602, and the mobile bracket 602 is equipped with shaft, the both ends of the shaft
It is provided with and the idler wheel 603 for the cooperation of track 102 of gathering materials, the top of the bottom plate 601 is described equipped with the backplate 604 positioned at two sides
The top of bottom plate 601 is additionally provided with the lifting groove 606 among two backplates 604, and the two sides of the lifting groove 606 are turned up and led to
It crosses truck lifting hydraulic cylinder 605 to connect with bottom plate 601, the cylinder body of the truck lifting hydraulic cylinder 605 is connect with bottom plate 601, institute
The telescopic rod for stating truck lifting hydraulic cylinder 605 is connect with lifting groove 606.
A kind of foundry formed coke half-finished product collection conveying method, collects storing and transporting system including above-mentioned foundry formed coke half-finished product,
Specifically includes the following steps:
Step 1, will be in 7 handling of aggregate bin to collection truck 6 by hoisting mechanism 8;
Step 2 runs pan feeding rubber conveyer 3, while the chute door 503 of the chute 5 that gathers materials in collection system being closed, will
Stock distributor 4 is mobile to side, and pan feeding rubber conveyer 3 passes through the admixture into the chute 5 that gathers materials of side of stock distributor 4
Material;
Step 3, it is after material is filled it up in the chute 5 that gathers materials of side, material stock distributor 4 is mobile to the other side, simultaneously will
The chute door 503 that side has been filled with the chute 5 that gathers materials is opened, and material, pan feeding glue is added in aggregate bin 7 on the collection truck 6 of side
Material is added into the chute 5 that gathers materials of the other side by stock distributor 4 with conveyer 3;
Step 4 repeats step 2 and step 3, fills until in the wherein aggregate bin 7 of side, backward by the collection truck 6 of side
Fang Yidong, and aggregate bin 7 is transported to storage area storage or is transported to traffic zone using hoisting mechanism 8 and is directly transported;
Step 5 repeats step 1 to step 4, until material collection storage and transportation finishes.
In step 3 and step 4, aggregate bin 7 will gather materials chute 5 afterwards in place will collection by chute lifting hydraulic cylinder 301
Expect that chute 5 declines, material then is added to the chute 5 that gathers materials again, the chute 5 that gathers materials will pass through truck when material is added to aggregate bin 7
Lifting hydraulic cylinder 605 will collect lifting groove 606 on truck 6 and rise, and reduction blanking is poor, as the addition of material is gradually by lifting groove
606 declines.
In step 3 and step 4, after material is filled in aggregate bin 7, the chute 5 that will gather materials rises.
The present invention can using hoisting mechanism 8 and collection system by foundry formed coke half-finished product carry out automatically collecting storage and
Transport can reduce manually, save cost, increase safety guarantee.
Collection system of the invention cooperates two 5 energy cycle operations of chute of gathering materials using the collection truck 6 of two sides, increases work
Efficiency can make material keep safety can by the height adjustment of lifting groove 606 and the lifting for the chute 5 that gathers materials on collection truck 6
The blanking leaned on is poor, avoids material broken.