CN109648703B - Manufacturing method of mould for smearing expanded polystyrene board line mortar - Google Patents
Manufacturing method of mould for smearing expanded polystyrene board line mortar Download PDFInfo
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- CN109648703B CN109648703B CN201811600560.5A CN201811600560A CN109648703B CN 109648703 B CN109648703 B CN 109648703B CN 201811600560 A CN201811600560 A CN 201811600560A CN 109648703 B CN109648703 B CN 109648703B
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- Prior art keywords
- polystyrene board
- mortar
- cutting
- board line
- line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a manufacturing method of a mould for smearing expanded polystyrene board line mortar, which comprises the following steps: s1, cutting the polystyrene board line A needing to be coated with mortar by using a polystyrene board line cutting machine; s2, cutting a polystyrene board line B with the same size and contour as the mortar-coated polystyrene board line by using a polystyrene board line cutting machine; s3, respectively cutting the two cutting lines into the cut polystyrene board line A and the polystyrene board line B in a clamping manner; s4, spraying mortar on the polystyrene board lines A and B; s5, drying and hardening the mortar; s6, cutting the mortar-coated polystyrene board lines A and B into strips by using a polystyrene board line cutting machine; s7, taking out the polystyrene board lines A and B which are cut into long strips to obtain tubular mortar cured products A and mortar cured products B. The invention can rapidly and cheaply manufacture the mould meeting the requirement of coating mortar.
Description
Technical Field
The invention relates to the field of building materials, in particular to a manufacturing method of a mold for smearing expanded polystyrene board line mortar.
Background
Modern buildings are provided with various shapes on the surface for aesthetic purposes, the various shapes are realized by using various materials, and modern expanded polystyrene boards are widely used as a material with low density and low price.
The polyphenyl board lines need to be sprayed with decorative materials on the outer surface when in use, so that the colors of the polyphenyl boards after decoration accord with the design of a building, mortar needs to be smeared on the outer surfaces of the polyphenyl boards as an intermediate layer in order to better fix the sprayed decorations on the polyphenyl board lines, but the polyphenyl boards are mostly sprayed with the mortar after being installed on the surfaces of the building due to the complex and various shapes and different sizes of the polyphenyl boards, the sprayed mortar needs to reach uniform thickness, secondary treatment can be carried out after the mortar is dried, and long time is needed. If the polystyrene board lines are coated during production, the construction period can be obviously shortened, and the construction quality can be controlled; but is limited by the shape and size, a mold is required to be made in a different shape and size, and the conventional way of making the mold consumes a large amount of money.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides a method for manufacturing a mold for coating expanded polystyrene board with line mortar, which can quickly and inexpensively manufacture a mold meeting the requirement of coating mortar.
The purpose of the invention is realized by the following technical scheme:
the manufacturing method of the mould for smearing the expanded polystyrene board line mortar comprises the following steps:
s1, cutting the polystyrene board line A needing to be coated with mortar by using a polystyrene board line cutting machine;
s2, cutting a polystyrene board line B with the same size and contour as the mortar-coated polystyrene board line by using a polystyrene board line cutting machine;
s3, fixing the cut polystyrene board line A and the cut polystyrene board line B, and respectively cutting the two cutting lines into the cut polystyrene board line A and the cut polystyrene board line B by using a polystyrene board line cutting machine; ensuring that two ends of the cutting line extend out of two ends of the polystyrene board line A and the polystyrene board line B;
s4, uniformly spraying mortar on the surfaces of the polystyrene board lines A and the polystyrene board lines B except the end surfaces;
s5, after the mortar is dried and hardened, installing the expanded polystyrene board line A and the polystyrene board line B on two polystyrene board line cutters respectively;
s6, starting a polyphenyl board line cutting machine, and cutting the polyphenyl board line A and the polyphenyl board line B wrapped by the mortar into strips;
s7, taking out the polystyrene board lines A and B which are cut into long strips to obtain tubular mortar cured products A and mortar cured products B.
Further, in step S2, a layer of ring-shaped polystyrene board waste block is attached to the outer surface of the polystyrene board line B.
Further, in step S4, after spraying mortar on the surface of the polystyrene board line B, an opening is opened in the mortar on the area of the polystyrene board line B where the annular waste polystyrene board block is attached.
Further, in step S7, an opening is formed on the raised ring-shaped portion of the polystyrene board strip B.
Furthermore, the surface of the polystyrene board waste block adhered to the outer surface of the polystyrene board line B is smooth.
Further, in step S6, when the polystyrene board line a and the polystyrene board line B are cut by using the polystyrene board line cutter, the cutting is performed according to the following steps:
SQ1, cutting a closed ring between the polystyrene board line A and the polystyrene board line B by using a cutting line;
SQ2, taking out the polyphenyl plate in the ring;
SQ3, cutting a plurality of cutting lines along the closed ring shape and outwards divergently until the mortar is cut;
SQ4, taking out the residual polyphenyl plate in the mortar.
Further, in step SQ3, the plurality of cutting lines are cut along the closed loop diverging outwards, pointing from the closed loop to a place inside the mortar, which is inwardly convex.
Further, in step SQ3, the cleavage step is as follows;
SX1, cutting two splayed cutting lines outwards along a closed ring until the mortar stops, wherein the openings of the two cutting lines point to a closed circle;
SX2, cutting the two cutting lines, and taking out the polystyrene board which is cut into a circular truncated cone shape;
SX3, cutting a plurality of cutting lines outwards along the closed ring until the mortar is cut, and closing the ring;
SX 4; all the polystyrene boards in the mortar were removed.
By using the technical scheme, the invention has the following advantages:
the method is characterized in that two mortar cavities, namely the polystyrene board line A and the polystyrene board line B, are manufactured, so that a mortar coating area is formed between the two cavities, the coating thickness is controlled, and in the process of coating the polystyrene board line, the position of the polystyrene board to be coated with mortar is fixed in the mortar cavities, so that the coated mortar is ensured to be uniform in thickness and meet the requirement.
The mould can be conveniently manufactured by manufacturing the mortar, and the material is very cheap.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof.
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1:
the manufacturing method of the mould for smearing the expanded polystyrene board line mortar comprises the following steps:
s1, cutting the polystyrene board line A needing to be coated with mortar by using a polystyrene board line cutting machine;
s2, cutting a polystyrene board line B with the same size and contour as the mortar-coated polystyrene board line by using a polystyrene board line cutting machine; a layer of annular waste polystyrene board blocks is attached to the outer surface of the polystyrene board line B, and the surfaces of the waste polystyrene board blocks are smooth;
s3, fixing the cut polystyrene board line A and the cut polystyrene board line B, and respectively cutting the two cutting lines into the cut polystyrene board line A and the cut polystyrene board line B by using a polystyrene board line cutting machine; ensuring that two ends of the cutting line extend out of two ends of the polystyrene board line A and the polystyrene board line B;
s4, uniformly spraying mortar on the surfaces of the polystyrene board lines A and the polystyrene board lines B except the end surfaces; opening an opening in the mortar in the area where the annular polystyrene board waste blocks are attached to the polystyrene board line B;
the annular area is designed, so that the mortar injected from the opening can rapidly flow to the inner wall of the mortar curing material B through the annular cavity, and the coated mortar can be prevented from generating a groove part, namely, enough mortar is not coated to cause thinner mortar.
S5, after the mortar is dried and hardened, installing the expanded polystyrene board line A and the polystyrene board line B on two polystyrene board line cutters respectively;
s6, starting the polystyrene board line cutting machine, and cutting according to the following steps:
SQ1, cutting a closed ring between the polystyrene board line A and the polystyrene board line B by using a cutting line;
the ring is cut firstly, so that the cut polystyrene board can be taken out conveniently;
SQ2, taking out the polyphenyl plate in the ring;
SQ3, outwards cutting two splayed cutting lines along the closed ring until the mortar stops, wherein the openings of the two cutting lines point to a closed circle; cutting the two cutting lines, and taking out the polystyrene board which is cut into a circular truncated cone shape;
cutting the polystyrene board in such a way that the cut polystyrene board is not blocked by other uncut polystyrene boards when taken out downwards;
cutting a plurality of cutting lines along the closed ring outwards in a diverging manner until the mortar is cut, and closing the ring;
SQ4, taking out the residual polyphenyl plate in the mortar.
S7, taking out the polystyrene board lines A and B which are cut into strips to obtain tubular mortar cured substances A and mortar cured substances B;
and S8, sleeving the mortar cured product A in the mortar cured product B.
The invention manufactures the polystyrene board line A and the polystyrene board line B into two mortar cavities, thus forming a mortar coating area between the two cavities, simultaneously controlling the coating thickness, and fixing the position of the polystyrene board to be coated with mortar in the mortar cavity in the process of coating the polystyrene board line, thereby ensuring that the coated mortar has uniform thickness and meets the requirement. The mould can be conveniently manufactured by manufacturing the mortar, and the material is very cheap.
The invention is used in this way, the mortar condensate A is sleeved in the mortar condensate B, and the mortar condensate A is ensured to be shorter than the mortar condensate B.
And inserting the polystyrene board lines needing to be coated with the mortar into the mortar cured material A, injecting the mortar from the open holes on the mortar cured material B, and slowly pushing out the mortar, so that the mortar is coated on the surfaces of the polystyrene board lines.
Example 2:
the manufacturing method of the mould for smearing the expanded polystyrene board line mortar comprises the following steps:
s1, cutting the polystyrene board line A needing to be coated with mortar by using a polystyrene board line cutting machine;
s2, cutting a polystyrene board line B with the same size and contour as the mortar-coated polystyrene board line by using a polystyrene board line cutting machine; a layer of annular waste polystyrene board blocks is attached to the outer surface of the polystyrene board line B, and the surfaces of the waste polystyrene board blocks are smooth;
s3, fixing the cut polystyrene board line A and the cut polystyrene board line B, and respectively cutting the two cutting lines into the cut polystyrene board line A and the cut polystyrene board line B by using a polystyrene board line cutting machine; ensuring that two ends of the cutting line extend out of two ends of the polystyrene board line A and the polystyrene board line B;
s4, uniformly spraying mortar on the surfaces of the polystyrene board lines A and the polystyrene board lines B except the end surfaces; opening an opening in the mortar in the area where the annular polystyrene board waste blocks are attached to the polystyrene board line B;
s5, after the mortar is dried and hardened, installing the expanded polystyrene board line A and the polystyrene board line B on two polystyrene board line cutters respectively;
s6, starting the polystyrene board line cutting machine, and cutting according to the following steps:
SQ1, cutting a closed ring between the polystyrene board line A and the polystyrene board line B by using a cutting line;
the ring is cut firstly, so that the cut polystyrene board can be taken out conveniently;
SQ2, taking out the polyphenyl plate in the ring;
SQ3, outwards cutting two splayed cutting lines along the closed ring until the mortar stops, wherein the openings of the two cutting lines point to a closed circle; cutting the two cutting lines, and taking out the polystyrene board which is cut into a circular truncated cone shape;
cutting the polystyrene board in such a way that the cut polystyrene board is not blocked by other uncut polystyrene boards when taken out downwards;
cutting a plurality of cutting lines along the closed ring outwards in a diverging manner until the mortar is cut, and closing the ring;
SQ4, taking out the residual polyphenyl plate in the mortar.
S7, taking out the polystyrene board lines A and B which are cut into strips to obtain tubular mortar cured substances A and mortar cured substances B;
opening a hole on the raised annular part on the polystyrene board line B; the annular area is designed, so that the mortar injected from the opening can rapidly flow to the inner wall of the mortar curing material B through the annular cavity, and the coated mortar can be prevented from generating a groove part, namely, enough mortar is not coated to cause thinner mortar.
And S8, sleeving the mortar cured product A in the mortar cured product B.
The invention manufactures the polystyrene board line A and the polystyrene board line B into two mortar cavities, thus forming a mortar coating area between the two cavities, simultaneously controlling the coating thickness, and fixing the position of the polystyrene board to be coated with mortar in the mortar cavity in the process of coating the polystyrene board line, thereby ensuring that the coated mortar has uniform thickness and meets the requirement. The mould can be conveniently manufactured by manufacturing the mortar, and the material is very cheap.
The invention is used in this way, the mortar condensate A is sleeved in the mortar condensate B, and the mortar condensate A is ensured to be shorter than the mortar condensate B.
And inserting the polystyrene board lines needing to be coated with the mortar into the mortar cured material A, injecting the mortar from the open holes on the mortar cured material B, and slowly pushing out the mortar, so that the mortar is coated on the surfaces of the polystyrene board lines.
Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.
Claims (7)
1. The manufacturing method of the mould for smearing the expanded polystyrene board line mortar is characterized by comprising the following steps of:
s1, cutting the polystyrene board line A needing to be coated with mortar by using a polystyrene board line cutting machine;
s2, cutting a polystyrene board line B with the same size and contour as the mortar-coated polystyrene board line by using a polystyrene board line cutting machine;
s3, fixing the cut polystyrene board line A and the cut polystyrene board line B, and respectively cutting the two cutting lines into the cut polystyrene board line A and the cut polystyrene board line B by using a polystyrene board line cutting machine; ensuring that two ends of the cutting line extend out of two ends of the polystyrene board line A and the polystyrene board line B;
s4, uniformly spraying mortar on the surfaces of the polystyrene board lines A and the polystyrene board lines B except the end surfaces;
s5, after the mortar is dried and hardened, installing the expanded polystyrene board line A and the polystyrene board line B on two polystyrene board line cutters respectively;
s6, starting a polyphenyl board line cutting machine, and cutting the polyphenyl board line A and the polyphenyl board line B wrapped by the mortar into strips;
s7, taking out the polystyrene board lines A and B which are cut into strips to obtain tubular mortar cured substances A and mortar cured substances B;
in step S6, cutting the polystyrene board line a and the polystyrene board line B by using a polystyrene board line cutting machine according to the following steps:
SQ1, cutting a closed ring between the polystyrene board line A and the polystyrene board line B by using a cutting line;
SQ2, taking out the polyphenyl plate in the ring;
SQ3, cutting a plurality of cutting lines along the closed ring shape and outwards divergently until the mortar is cut;
SQ4, taking out the residual polyphenyl plate in the mortar.
2. The method of claim 1, wherein in step S2, a layer of ring-shaped polystyrene board waste block is attached to the outer surface of the polystyrene board line B.
3. The method of claim 2, wherein in step S4, after spraying the mortar on the surface of the polystyrene board strip B, an opening is opened in the mortar in the area where the ring-shaped polystyrene board waste block is attached to the polystyrene board strip B.
4. The method of claim 2, wherein in step S7, an opening is formed on the raised ring-shaped portion of the polystyrene board strip B.
5. The method for manufacturing the mold for smearing the expanded polystyrene board line mortar as claimed in claim 2, wherein the surface of the polystyrene board line B is attached with a layer of annular polystyrene board waste blocks with smooth surface.
6. The method as claimed in claim 1, wherein the cutting lines are divergently cut along the closed ring at a position which is inwardly protruded from the closed ring toward the inside of the mortar in SQ 3.
7. The method for manufacturing a mold for smearing the expanded polystyrene board line mortar as claimed in claim 1, wherein in the step SQ3, the cutting step is as follows;
SX1, cutting two splayed cutting lines outwards along a closed ring until the mortar stops, wherein the openings of the two cutting lines point to a closed circle;
SX2, cutting the two cutting lines, and taking out the polystyrene board which is cut into a circular truncated cone shape;
SX3, cutting a plurality of cutting lines outwards along the closed ring until the mortar is cut, and closing the ring;
SX 4; all the polystyrene boards in the mortar were removed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811600560.5A CN109648703B (en) | 2018-12-26 | 2018-12-26 | Manufacturing method of mould for smearing expanded polystyrene board line mortar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811600560.5A CN109648703B (en) | 2018-12-26 | 2018-12-26 | Manufacturing method of mould for smearing expanded polystyrene board line mortar |
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| CN109648703A CN109648703A (en) | 2019-04-19 |
| CN109648703B true CN109648703B (en) | 2021-05-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN86104824A (en) * | 1985-06-18 | 1987-02-18 | 格拉姆·里吉纳德·胡姆 | Improvement to rapid moulding of elongate concrete articles |
| CN104191518A (en) * | 2014-09-02 | 2014-12-10 | 中国新兴保信建设总公司 | Mold and method for external wall heat insulation decorative molding to scrape polymer mortar |
| CN105328786A (en) * | 2015-11-13 | 2016-02-17 | 重庆卡美伦科技有限公司合川分公司 | Foam line starching device |
| CN205799808U (en) * | 2016-07-13 | 2016-12-14 | 陕西旭峰建筑装饰工程有限公司 | A kind of EPS composite decoration line drenches smears anticracking grout mould |
| CN206577982U (en) * | 2016-12-29 | 2017-10-24 | 重庆企旺建材有限公司 | EPS scrapes mortar production device |
| CN207507757U (en) * | 2017-10-25 | 2018-06-19 | 常州市金鼎恒模具有限公司 | A kind of reliable EPS lines solutioning machine of orientation |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06329183A (en) * | 1993-05-21 | 1994-11-29 | Inoac Corp | Case for integrated circuit |
| CN100427298C (en) * | 2006-08-11 | 2008-10-22 | 自贡市空间艺术有限公司 | Method for producing shells of figure or articles made of glass fiber reinforced plastic with light source in it |
| KR20140072121A (en) * | 2011-09-30 | 2014-06-12 | 호야 가부시키가이샤 | Mold blank, master mold, copy mold, and method for manufacturing mold blank |
| CN204221958U (en) * | 2014-10-21 | 2015-03-25 | 蔡岗 | Split type EPS lines emulsion coating machine before and after a kind of |
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2018
- 2018-12-26 CN CN201811600560.5A patent/CN109648703B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86104824A (en) * | 1985-06-18 | 1987-02-18 | 格拉姆·里吉纳德·胡姆 | Improvement to rapid moulding of elongate concrete articles |
| CN104191518A (en) * | 2014-09-02 | 2014-12-10 | 中国新兴保信建设总公司 | Mold and method for external wall heat insulation decorative molding to scrape polymer mortar |
| CN105328786A (en) * | 2015-11-13 | 2016-02-17 | 重庆卡美伦科技有限公司合川分公司 | Foam line starching device |
| CN205799808U (en) * | 2016-07-13 | 2016-12-14 | 陕西旭峰建筑装饰工程有限公司 | A kind of EPS composite decoration line drenches smears anticracking grout mould |
| CN206577982U (en) * | 2016-12-29 | 2017-10-24 | 重庆企旺建材有限公司 | EPS scrapes mortar production device |
| CN207507757U (en) * | 2017-10-25 | 2018-06-19 | 常州市金鼎恒模具有限公司 | A kind of reliable EPS lines solutioning machine of orientation |
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| CN109648703A (en) | 2019-04-19 |
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