CN109647714B - Conveying and sorting device - Google Patents
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- CN109647714B CN109647714B CN201811548113.XA CN201811548113A CN109647714B CN 109647714 B CN109647714 B CN 109647714B CN 201811548113 A CN201811548113 A CN 201811548113A CN 109647714 B CN109647714 B CN 109647714B
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- 239000000463 material Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 15
- 230000001681 protective effect Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/05—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域technical field
本发明涉及输送机及散料输送相关领域,具体涉及一种输送分选装置。The invention relates to the fields related to conveying machines and bulk material conveying, in particular to a conveying and sorting device.
背景技术Background technique
随着科学技术的发展以及经济的发展,物料的输送越来越频繁。目前,现有的散料如煤炭、铁矿石、谷物、砂石等的运输一般是通过输送机械实现,常用机械包括长重机、斗轮机、带式输送机和转盘式输送机等,通过这些输送机械将物料输送到目标地,以实现正常的工业生产。在物料输送过程中,很多情况下需要将物料从一个输送装置转移到另一个的输送装置,如从一个上级输送带转移到下级输送带,常用的转送装置可以采用卸料漏斗。With the development of science and technology and economic development, the transportation of materials is becoming more and more frequent. At present, the transportation of existing bulk materials such as coal, iron ore, grain, gravel, etc. is generally realized by conveying machinery. These conveying machines transport materials to their destinations to achieve normal industrial production. In the process of material transportation, in many cases, it is necessary to transfer materials from one conveying device to another, such as transferring from an upper-level conveyor belt to a lower-level conveyor belt, the commonly used transfer device can use a discharge funnel.
在实际使用中,存在以下问题:In actual use, there are the following problems:
1、现有技术的输送中,由于单一路径输送,造成输送效率低下,下游端的卸料操作单一。1. In the transportation of the prior art, the transportation efficiency is low due to the single path transportation, and the unloading operation at the downstream end is single.
2、现有技术的分选装置,往往需要将物料停在原地分选,积少成多,大量物料的停留分选会造成时间的严重浪费,效率的极度低下。2. The sorting device in the prior art often needs to stop the materials in situ for sorting, and the accumulation of small amounts of materials will result in a serious waste of time and extremely low efficiency.
3、现有技术中有分散下料提高工作效率的技术方案,但由于位置单一场地拥挤,难以在一个分选位置提供更多的分选路径。3. In the prior art, there is a technical solution for improving work efficiency by dispersing the material, but it is difficult to provide more sorting paths in one sorting position due to the crowded site in a single position.
4、现有技术的物料下料方式单一,只是用多级下料阀来分选分配分散,分选方式有局限性,难以适应多工况的要求。4. The material feeding method in the prior art is single, and only multi-stage feeding valves are used for sorting and distributing. The sorting method has limitations, and it is difficult to adapt to the requirements of multiple working conditions.
5、现有技术的分选装置中,存在下游端下料仓移动来转换输送路径的技术,如四个下料仓来回切换转换路径,但由于下料仓的体积、重量都较大,增加了完成难度,需要更大的动能驱动,增加了工作成本。5. In the sorting device of the prior art, there is a technology of moving the lower hopper at the downstream end to switch the conveying path, such as switching the conversion path back and forth between the four lower hoppers, but due to the large volume and weight of the lower hopper, the increase In addition to the difficulty of completion, greater kinetic energy is required to drive, which increases the work cost.
6、现有技术中,不同输送级之间切换时,往往会造成物料泄露散落,浪费了物料,造成环境污染。6. In the prior art, when switching between different conveying levels, the materials are often leaked and scattered, wasting materials and causing environmental pollution.
发明内容Contents of the invention
为了克服上述问题,本发明提出同时解决上述多种问题的方案。In order to overcome the above-mentioned problems, the present invention proposes a solution to simultaneously solve the above-mentioned multiple problems.
本发明解决其技术问题所采用的技术方案是:一种输送分选装置,包括第一分选区、第二分选区、第三分选区、第四分选区、第一输送带、第二输送带、第三输送带、第四输送带、支撑杆、活塞杆、气缸、下料阀、主电机、第一支柱、第二支柱、支撑连接架、辅助电机、球头、防护垫、连接挡板一、连接挡板二、连接挡板三、连接挡板四、下分选板一、下分选板二、上分选板、下连接环、主轴、上连接环;第一至第四分选区构成分选平台,下料阀中的物料落到分选平台上,分选平台在主电机的驱动下不间歇转动,使得物料移动;其中第二分选区中设有下分选板一、第三分选区中设有上分选板、第四分选区中设有下分选板二,第一分选区中没有分选板,初始状态时下料阀位于第一分选区上方;The technical solution adopted by the present invention to solve the technical problem is: a conveying and sorting device, comprising a first sorting area, a second sorting area, a third sorting area, a fourth sorting area, a first conveyor belt, and a second conveyor belt , the third conveyor belt, the fourth conveyor belt, support rod, piston rod, cylinder, feeding valve, main motor, first pillar, second pillar, support connecting frame, auxiliary motor, ball head, protective pad, connecting
主轴上径向安装连接挡板一、连接挡板二、连接挡板三、连接挡板四,上分选板位于四个连接挡板上方,下分选板一、二位于四个连接挡板下方;下分选板一、二以及上分选板呈扇形连接在主轴上,主轴下方连接有下连接环,下连接环连接下分选板一、二;下分选板一、二的上端面与四个连接挡板的下端面平齐;下分选板一、二的半径大于上分选板的半径,上分选板与连接挡板三、连接挡板四的连接处呈圆角平滑过渡;下分选板一下方连接第一支柱,下分选板二下方连接第二支柱,两个支柱之间连接支撑连接架,支撑连接架中心通过辅助电机轴连接辅助电机;辅助电机驱动下分选板一、二转动,转动过程中,下分选板一、二上的物料可被连接挡板挡住掉落;Connecting
主轴上部连接上连接环,上分选板下方设置支撑杆,支撑杆连接在上连接环上,支撑杆的长度大于上连接板的半径,支撑杆的外端部设有防护垫,第三分选区的外侧设置气缸,活塞杆从气缸中延伸出,活塞杆末端连接球头,活塞杆在气缸中伸缩运动,球头与防护垫接触,推动支撑杆绕主轴转动,上连接板与连接挡板三铰接,当支撑杆移动到连接挡板三中对应的凹槽中时,连接挡板倾斜,承载的物料掉落。The upper part of the main shaft is connected with the upper connecting ring, and a supporting rod is arranged under the upper sorting plate. The supporting rod is connected to the upper connecting ring. The length of the supporting rod is greater than the radius of the upper connecting plate. A cylinder is set outside the selection area, the piston rod extends from the cylinder, the end of the piston rod is connected to the ball head, the piston rod moves telescopically in the cylinder, the ball head contacts the protective pad, pushes the support rod to rotate around the main axis, the upper connecting plate and the connecting baffle Three hinges, when the support rod moves to the corresponding groove in the third connecting baffle, the connecting baffle tilts, and the loaded materials fall.
优选的,第一输送带、第二输送带、第三输送带、第四输送带位于所述分选平台下方。Preferably, the first conveyor belt, the second conveyor belt, the third conveyor belt, and the fourth conveyor belt are located below the sorting platform.
优选的,所述辅助电机可以实现正反转。Preferably, the auxiliary motor can realize forward and reverse rotation.
优选的,所述防护垫中设有第一磁块。Preferably, the protective pad is provided with a first magnetic block.
优选的,所述球头中设有第二磁块,两磁块相吸设置。Preferably, the ball head is provided with a second magnetic block, and the two magnetic blocks are arranged to attract each other.
优选的,所述气缸下方设有转动轴,气缸可绕转动轴转动。Preferably, a rotating shaft is provided below the cylinder, and the cylinder can rotate around the rotating shaft.
优选的,当支撑杆移动到连接挡板三中对应的凹槽中时,气缸绕转动轴向外旋转,球头脱离防护垫。Preferably, when the support rod moves into the corresponding groove in the third connecting baffle, the cylinder rotates outward around the rotating shaft, and the ball head breaks away from the protective pad.
优选的,第一输送带、第二输送带位于所述分选平台一侧,第三输送带、第四输送带位于所述分选平台另一侧。Preferably, the first conveyor belt and the second conveyor belt are located on one side of the sorting platform, and the third conveyor belt and the fourth conveyor belt are located on the other side of the sorting platform.
优选的,主电机和辅助电机连接控制装置。Preferably, the main motor and the auxiliary motor are connected to the control device.
优选的,所述控制装置包括控制器和摄像头。Preferably, the control device includes a controller and a camera.
本发明的有益效果是:The beneficial effects of the present invention are:
1、针对背景技术第1点,采用了多分选工作区、工作模块以及多输送路径的技术,加快了输送速度,提高了工作效率。1. For the first point of the background technology, the technology of multiple sorting work areas, working modules and multiple conveying paths is adopted, which speeds up the conveying speed and improves the working efficiency.
2、针对背景技术第2点,采用了不间歇转动平台的设计,通过多转动板、多转动区的不间歇分选工作,大大缩减了分选时间。2. For the second point of the background technology, the design of the non-intermittent rotating platform is adopted, and the non-intermittent sorting work of multi-rotating plates and multi-rotating areas greatly reduces the sorting time.
3、针对背景技术提出的第3点,采用了移轴的设计思路,将分选中心进行移轴处理,通过更换分选中心增大了分选空间。3. For the third point proposed in the background technology, the design idea of shifting the axis is adopted, and the sorting center is shifted, and the sorting space is increased by replacing the sorting center.
4、针对背景技术提出的第4点,采用了多维度、多角度的不同分选方式,如下分选板旋转落料、上分选板倾斜落料,以及利用支撑杆、挡板的关键性作用,完整的实现了多方式分选,适应多种工况要求。4. For the fourth point proposed in the background technology, different sorting methods of multi-dimensional and multi-angle are adopted, such as the following sorting plate rotating blanking, the upper sorting plate inclined blanking, and the criticality of using support rods and baffles Function, fully realize the multi-mode sorting, adapt to the requirements of various working conditions.
5、针对背景技术提出的第5点,将转换客体由料仓改为分选板,分选板重量轻,耗能少,提高了运行速度和效率,降低了工作成本。5. In view of the fifth point proposed in the background technology, the conversion object is changed from a silo to a sorting board. The sorting board is light in weight and consumes less energy, which improves the operating speed and efficiency and reduces the working cost.
6、针对背景技术第6点,通过连接挡板和分选板尺寸的设计,更好的接收了物料,避免物料散落,节约了成本,保护了环境。6. In view of
注:上述设计不分先后,每一条都使得本发明相对现有技术具有区别和显著的进步。Note: the above-mentioned designs are in no particular order, and each of them makes the present invention have difference and remarkable progress compared with the prior art.
附图说明Description of drawings
图1是本发明输送机分选装置俯视示意图。Figure 1 is a schematic top view of the conveyor sorting device of the present invention.
图2是本发明分选平台图。Fig. 2 is a sorting platform diagram of the present invention.
图3是本发明输送机分选装置侧视图。Fig. 3 is a side view of the conveyor sorting device of the present invention.
图4是本发明活塞杆驱动支撑杆移动放大图。Fig. 4 is an enlarged view of the movement of the support rod driven by the piston rod of the present invention.
图中,附图标记如下:In the figure, the reference signs are as follows:
1、第一分选区2、第二分选区3、第三分选区4、第四分选区5、第一输送带6、第二输送带7、第三输送带8、第四输送带9、支撑杆10、活塞杆11、气缸12、下料阀13、主电机14、第一支柱15、第二支柱16、支撑连接架17、辅助电机18、球头19、防护垫20、连接挡板一21、连接挡板二22、连接挡板三23、下分选板一24、下连接环25、主轴26、上分选板27、上连接环28、连接挡板四。1. The
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图所示:一种输送分选装置,包括第一分选区、第二分选区、第三分选区、第四分选区、第一输送带、第二输送带、第三输送带、第四输送带、支撑杆、活塞杆、气缸、下料阀、主电机、第一支柱、第二支柱、支撑连接架、辅助电机、球头、防护垫、连接挡板一、连接挡板二、连接挡板三、连接挡板四、下分选板一、下分选板二、上分选板、下连接环、主轴、上连接环;第一至第四分选区构成分选平台,下料阀中的物料落到分选平台上,分选平台在主电机的驱动下不间歇转动,使得物料移动;其中第二分选区中设有下分选板一、第三分选区中设有上分选板、第四分选区中设有下分选板二,第一分选区中没有分选板,初始状态时下料阀位于第一分选区上方;As shown in the figure: a conveying and sorting device, including the first sorting area, the second sorting area, the third sorting area, the fourth sorting area, the first conveyor belt, the second conveyor belt, the third conveyor belt, the fourth Conveyor belt, support rod, piston rod, cylinder, feeding valve, main motor, first pillar, second pillar, support connecting frame, auxiliary motor, ball head, protective pad,
如图所示:主轴上径向安装连接挡板一、连接挡板二、连接挡板三、连接挡板四,上分选板位于四个连接挡板上方,下分选板一、二位于四个连接挡板下方;下分选板一、二以及上分选板呈扇形连接在主轴上,主轴下方连接有下连接环,下连接环连接下分选板一、二;下分选板一、二的上端面与四个连接挡板的下端面平齐;As shown in the figure: the first connecting baffle, the second connecting baffle, the third connecting baffle and the fourth connecting baffle are installed radially on the main shaft, the upper sorting plate is located above the four connecting baffles, and the
如图所示:下分选板一、二的半径大于上分选板的半径,上分选板与连接挡板三、连接挡板四的连接处呈圆角平滑过渡;下分选板一下方连接第一支柱,下分选板二下方连接第二支柱,两个支柱之间连接支撑连接架,支撑连接架中心通过辅助电机轴连接辅助电机;辅助电机驱动下分选板一、二转动,转动过程中,下分选板一、二上的物料可被连接挡板挡住掉落;As shown in the figure: the radius of the
如图所示:主轴上部连接上连接环,上分选板下方设置支撑杆,支撑杆连接在上连接环上,支撑杆的长度大于上连接板的半径,支撑杆的外端部设有防护垫,第三分选区的外侧设置气缸,活塞杆从气缸中延伸出,活塞杆末端连接球头,活塞杆在气缸中伸缩运动,球头与防护垫接触,推动支撑杆绕主轴转动,上连接板与连接挡板三铰接,当支撑杆移动到连接挡板三中对应的凹槽中时,连接挡板倾斜,承载的物料掉落。As shown in the figure: the upper part of the main shaft is connected to the upper connecting ring, and a support rod is installed under the upper sorting plate. The supporting rod is connected to the upper connecting ring. The length of the supporting rod is greater than the radius of the upper connecting plate. Pad, the outside of the third sub-selection area is equipped with a cylinder, the piston rod extends from the cylinder, the end of the piston rod is connected to the ball head, the piston rod moves telescopically in the cylinder, the ball head contacts the protective pad, pushes the support rod to rotate around the main shaft, and the upper connection The plate is hinged with the connecting baffle three, and when the support rod moves into the corresponding groove in the connecting baffle three, the connecting baffle tilts and the loaded materials fall.
如图所示:第一输送带、第二输送带、第三输送带、第四输送带位于所述分选平台下方。所述辅助电机可以实现正反转。所述防护垫中设有第一磁块。所述球头中设有第二磁块,两磁块相吸设置。所述气缸下方设有转动轴,气缸可绕转动轴转动。当支撑杆移动到连接挡板三中对应的凹槽中时,气缸绕转动轴向外旋转,球头脱离防护垫。第一输送带、第二输送带位于所述分选平台一侧,第三输送带、第四输送带位于所述分选平台另一侧。主电机和辅助电机连接控制装置。所述控制装置包括控制器和摄像头。As shown in the figure: the first conveyor belt, the second conveyor belt, the third conveyor belt, and the fourth conveyor belt are located below the sorting platform. The auxiliary motor can realize forward and reverse rotation. The protective pad is provided with a first magnetic block. The ball head is provided with a second magnetic block, and the two magnetic blocks are arranged to attract each other. A rotating shaft is arranged below the cylinder, and the cylinder can rotate around the rotating shaft. When the support rod moves into the corresponding groove in the connecting baffle plate three, the cylinder rotates outward around the rotating shaft, and the ball head breaks away from the protective pad. The first conveyor belt and the second conveyor belt are located on one side of the sorting platform, and the third conveyor belt and the fourth conveyor belt are located on the other side of the sorting platform. The main motor and the auxiliary motor are connected to the control device. The control device includes a controller and a camera.
上列详细说明是针对本发明可行实施例的具体说明,该实施例并非用以限制本发明的专利范围,凡未脱离本发明所为的等效实施或变更,均应包含于本案的专利范围中。The above detailed description is a specific description of the feasible embodiment of the present invention. This embodiment is not used to limit the patent scope of the present invention. Any equivalent implementation or change that does not deviate from the present invention should be included in the patent scope of this case. middle.
Claims (7)
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CN109647714A CN109647714A (en) | 2019-04-19 |
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CN2286164Y (en) * | 1997-05-08 | 1998-07-15 | 杜亚学 | Full-closed rotary material-distributor |
CN2844082Y (en) * | 2005-10-28 | 2006-12-06 | 邯郸钢铁股份有限公司 | Four-way current diverter |
CN101565129B (en) * | 2008-04-22 | 2012-08-08 | 贵阳铝镁设计研究院有限公司 | Method and device for divergence type layered transfer of different materials |
CN101580175B (en) * | 2009-06-01 | 2012-07-11 | 苏州中门子科技有限公司 | Turntable-type quantitative feeder |
AU2010271220B2 (en) * | 2009-07-09 | 2014-07-24 | Conagra Foods Lamb Weston, Inc. | Article distribution and sorting system |
DE202010007448U1 (en) * | 2010-06-01 | 2010-09-02 | Zbv-Automation Gmbh | separating device |
CN102502221B (en) * | 2011-12-01 | 2013-11-27 | 攀钢集团攀枝花钢钒有限公司 | material distribution device |
CN202880412U (en) * | 2012-06-27 | 2013-04-17 | 芜湖银华矿业科技有限公司 | Ore grinding channel |
CN204675309U (en) * | 2015-06-09 | 2015-09-30 | 尤祖材 | A kind of transport plane of particle self-weighing |
CN108045910A (en) * | 2017-12-19 | 2018-05-18 | 惠州市圣士照明有限公司 | Water bottle sorting equipment |
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