CN109640420A - Dry combustion method heating tube and its processing technology - Google Patents
Dry combustion method heating tube and its processing technology Download PDFInfo
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- CN109640420A CN109640420A CN201910023001.0A CN201910023001A CN109640420A CN 109640420 A CN109640420 A CN 109640420A CN 201910023001 A CN201910023001 A CN 201910023001A CN 109640420 A CN109640420 A CN 109640420A
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- tube
- tube body
- heating
- combustion method
- dry combustion
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 109
- 238000009841 combustion method Methods 0.000 title claims abstract description 43
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 238000005485 electric heating Methods 0.000 claims abstract description 34
- 238000005452 bending Methods 0.000 claims description 15
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 6
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- 206010037660 Pyrexia Diseases 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000008094 contradictory effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000003490 calendering Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/68—Heating arrangements specially adapted for cooking plates or analogous hot-plates
- H05B3/76—Plates with spirally-wound heating tubes
Abstract
The present invention relates to a kind of dry combustion method heating tube and its processing technologys.The dry combustion method heating tube includes that U-tube body, heating wire and electric heating draw stick, the both ends of the heating wire are respectively connected with the electric heating and draw stick, the heating wire is located in the U-tube body, one end that the electric heating draws stick is located in the U-tube body, it is external that the other end extends to the U-tube, the U-tube body is coiled into the double helix disk being generally aligned in the same plane from the curved end of the U-tube body to the tube head section close to the U-tube body, and the tube head section of the U-tube body intersects with double helix disk inclination.In above-mentioned dry combustion method heating tube, heating wire is located in U-tube body, and draws stick realization by electric heating and be connected to external power supply, and use is safe.Two tube head sections of U-tube body are adjacent close side by side, are respectively positioned on the outmost turns of double helix disk, intersect so that two tube head sections of U-tube body can be easily processed into the inclination of double helix disk, easy to process, manufacturing cost is low.
Description
Technical field
The present invention relates to heating element technical fields, more particularly to a kind of dry combustion method heating tube and its processing technology.
Background technique
Electric stove is a kind of common kitchen appliance using heating element heating food.And hearth heating element is installed in
On hearth table top, all kinds of cookwares can be heated, generally using heating wire or electrothermal tube as main heating element.Now with economy
Development, improvement of living standard, people use safe and cost performance to require higher and higher, Shi Ge producer pair to electric equipment products
The design of product constantly improves.
Traditional hearth heating element is placed in insulating ceramics using heating wire, transmits heat by infra-red radiation or air
Amount carrys out the cookware on heating ceramic, and low in cost although this hearth structure is simple, this heating method heating speed is slow,
Heat-energy losses are serious, and heater strip is exposed in air, and there are some potential safety problemss.Another heating element is using tubulose electricity
Heating element heats cookware by directly contacting, and usually bends to monotonous helical shape, terminals nozzle one from helix tube most
Outside bending is drawn, and other end is drawn from helical sun downward bending, and concordant with another port, but it is this structure is complicated,
Difficulty of processing is big.
Therefore, traditional heating element or the dangerous or difficulty of processing of use are big.
Summary of the invention
Based on this, it is necessary to either use dangerous or big difficulty of processing problem for heating element, provide one kind
Dry combustion method heating tube and its processing technology, the dry combustion method heating tube security performance is high, and structure is simple, and easy to process, manufacturing cost is low.
A kind of dry combustion method heating tube, including U-tube body, heating wire and electric heating draw stick, and the both ends of the heating wire are respectively connected with
The electric heating draws stick, and the heating wire is located in the U-tube body, and one end that the electric heating draws stick is located in the U-tube body,
The other end extends to that the U-tube is external, and the U-tube body is from the curved end of the U-tube body to close to the U-tube body
Tube head section is coiled into the double helix disk being generally aligned in the same plane, and the tube head section of the U-tube body intersects with double helix disk inclination.
In above-mentioned dry combustion method heating tube, heating wire is located in U-tube body, and draws stick by electric heating and realize and external power supply company
Logical, use is safe.The double helix disk of U-tube body is for contacting and delivering heat to heated object.Double helix disk is generally aligned in the same plane, and is made
It is big with heated object contact area to obtain it, so that the heating surface (area) (HS of the dry combustion method heating tube is big, heating efficiency is high.Also, U-tube body
Two tube head sections it is adjacent close side by side, the outmost turns of double helix disk are respectively positioned on, so that two tube head sections of U-tube body can be square
Just it is processed into and intersects with the inclination of double helix disk, easy to process, manufacturing cost is low.
In one embodiment, the side of the double helix disk is equipped with contact plane, and the contact plane is for contradicting
The surface of heated object.
In one embodiment, filled with insulation magnesium powder between the U-tube body and the heating wire.
In one embodiment, the dry combustion method heating tube further includes plug, and the plug is sealed at the U-tube
The tube head of body.
In one embodiment, the dry combustion method heating tube further includes fixing seat, and the U is fixed in the fixing seat socket
The tube head section of type tube body.
In one embodiment, the fixing seat includes the first fixinig plate and the second fixinig plate, first fixinig plate
Equipped with the first mounting hole passed through for the U-tube body, second fixinig plate is equipped with the passed through for the U-tube body
Two mounting holes, the periphery of first fixinig plate are equipped with flange, and the periphery of second fixinig plate is equipped with body, the body card
It holds and is fixed on the flange.
A kind of processing technology of dry combustion method heating tube, comprising the following steps:
Stick is drawn with electric heating in the both ends of heating wire to be connected and fixed；
The electric heating is drawn into stick and the heating wire penetrates in straight tube body, and by the middle bent of the straight tube body, so that
The straight tube body bends to the U-tube body；
The U-tube body is bent into from the curved end of the U-tube body to the tube head section close to the U-tube body and is located at
Conplane double helix disk；
The upward bending of the tube head section of the U-tube body is drawn.
In the processing technology of above-mentioned dry combustion method heating tube, heating wire is located in U-tube body, and by electric heating draw stick realize with it is outer
The connection of portion's power supply, use are safe.Electric heating draws stick and heating wire and first penetrates U-tube body, and then it is in pairs to be bent winding escalator again for U-tube body
Helical disk, not only conveniently realizes that electric heating draws stick and heating wire is fitted into double helix disk, but also the both sides of U-tube body are bent simultaneously
It is processed into double-helix, process aspect is easily operated.Finally, the upward bending of the tube head section of U-tube body is drawn, just it is able to achieve U-shaped
The tube head section of tube body intersects with the inclination of double helix disk.For synthesis, the processing technology of the dry combustion method heating tube is easy to implement, manufacture at
This is low, and obtained dry combustion method heating tube heating surface (area) (HS is big, and heating efficiency is high, has a safety feature.
In one embodiment, described the electric heating to be drawn into stick and the heating wire penetrates in U-tube body, and the electricity
One end that heat draws stick is located in the external step of the U-tube, specifically includes the following steps:
The electric heating is drawn into stick and the heating wire penetrates in straight tube body；
By the middle bent of the straight tube body, so that the straight tube body bends to the U-tube body.
In one embodiment, after step is drawn in the upward bending of the tube head section by the U-tube body, further include
Following steps:
The double helix disk is gone out into a contact plane through oil pressure compensation post-processing.
In one embodiment, after step is drawn in the upward bending of the tube head section by the U-tube body, further include
Following steps:
By mounting base stamping riveting in the tube head section of the U-tube body.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of dry combustion method heating tube described in one embodiment of the invention；
Fig. 2 is the side view of Fig. 1；
Fig. 3 is the sectional view of the double helix disk of dry combustion method heating tube described in Fig. 1；
Fig. 4 is the internal structure chart of dry combustion method heating tube described in Fig. 1；
Fig. 5 is the structural schematic diagram of the mounting base of dry combustion method heating tube described in Fig. 1；
Fig. 6 is the cross-sectional view of Fig. 5；
Fig. 7 is the structural schematic diagram of the first fixinig plate of mounting base described in Fig. 5；
Fig. 8 is the left view cross-sectional view of Fig. 7；
Fig. 9 is the structural schematic diagram of the second fixinig plate of mounting base described in Fig. 5；
Figure 10 is the left view cross-sectional view of Fig. 9；
Figure 11 is the flow diagram of the processing technology of dry combustion method heating tube described in one embodiment of the invention.
100, U-tube body, 101, tube head, 110, double helix disk, 111, contact plane, 120, cold-zone, 200, heating wire,
300, electric heating draws stick, 400, insulation magnesium powder, 500, plug, 600, mounting base, the 610, first fixinig plate, the 611, first mounting hole,
612, flange, the 620, second fixinig plate, the 621, second mounting hole, 622, body.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.On the contrary, when element is referred to as " directly existing " another element "upper",
There is no intermediary elements.Term as used herein "vertical", "horizontal", "left" and "right" and similar statement are
For illustrative purposes.Heretofore described " first ", " second " do not represent specific quantity and sequence, are only used for title
Differentiation.
In conjunction with Fig. 1 to Fig. 4, a kind of dry combustion method heating tube, including U-tube body 100, heating wire 200 and electric heating draw stick 300, hair
The both ends of heated filament 200 are respectively connected with electric heating and draw stick 300, and heating wire 200 is located in U-tube body 100, and electric heating draws one end of stick 300
In U-tube body 100, the other end is extended to outside U-tube body 100.Wherein, there are two tube heads for one end tool of U-tube body 100
101, referred to as tube head end, the other end are curved end.U-tube body 100 close to tube head end inside install be that electric heating draws stick 300,
Heating wire 200 without can be used for fever, therefore, U-tube body 100 are known as cold-zone 120 close to one section of tube head end, herein
In, the also referred to as tube head section of U-tube body 100.U-tube body 100 is from the curved end of U-tube body 100 to close U-tube body 100
Tube head section be coiled into the double helix disk 110 being generally aligned in the same plane, the tube head section and double helix disk 110 of U-tube body 100 tilt phase
It hands over.Wherein, there is heating wire 200 in double helix disk 110, heating interval can be referred to as.
In above-mentioned dry combustion method heating tube, heating wire 200 is located in U-tube body 100, and by electric heating draw stick 300 realize with it is outer
The connection of portion's power supply, use are safe.The double helix disk 110 of U-tube body 100 is for contacting and delivering heat to heated object (such as pot
Tool).Double helix disk 110 is generally aligned in the same plane, so that it is big with heated object contact area, so that the heating of the dry combustion method heating tube
Area is big, and heating efficiency is high.
In addition, two tube head sections of U-tube body 100 are adjacent close side by side, the outmost turns of double helix disk 110 are respectively positioned on, from
And two tube head sections of U-tube body 100 can easily time processing at double helix disk 110 inclination intersect, it is easy to process, make
It makes at low cost.And bending is distinguished at the both ends separation of traditional U-tube body 100, both ends, causes volume excessive, structure is complicated, is not easy
Processing.Also, the excessive design space that can also additionally occupy a part of complete product of volume also results in and rolls over from helical sun
Heated object can not be contacted by bowing out the heating interval come, will cause the waste of heat.In this case, the heating original for maintenance
Section can touch the machine of being heated, then need to increase the cold end length of not heating interval, correspondingly will cause the wave of material cost
Take.
In one embodiment, in conjunction with Fig. 3, the side of double helix disk 110 is equipped with contact plane 111, contact plane 111
For contradicting the surface of heated object.In this way, contact plane 111 can increase the contact surface of double helix disk 110 Yu heated object
Product, can effectively improve hot transfer efficiency, reduce the waste of heat.
In one embodiment, in conjunction with Fig. 3 and Fig. 4, filled with insulation magnesium powder between U-tube body 100 and heating wire 200
400, further increase security performance.
In addition, the above-mentioned contact plane 111 referred to is flattened again after U-tube body 100 is packed into insulation magnesium powder 400, it therefore, should
Contact plane 111, which can be repaired, causes the problem of magnesium powder density reduces in pipe because of bend pipe, guarantees that dry combustion method heating pipe insulation pressure resistance is good
It is good.
Specifically, in conjunction with Fig. 3 and Fig. 4, dry combustion method heating tube further includes plug 500, and plug 500 is sealed at U-tube body
100 tube head 101.After filling magnesium powder, after the processes such as calendering, high temperature blackening process, is sealed, improved with plug 500
Security performance avoids magnesium powder from leaking.
In one embodiment, in conjunction with Fig. 2, Fig. 5 and Fig. 6, dry combustion method heating tube further includes fixing seat, and fixing seat socket is solid
Due to the tube head section of U-tube body 100.Fixing seat can further seal the tube head section of fastening U-tube body 100, improve the dry combustion method
The security performance of heating tube.
In one embodiment, in conjunction with Fig. 5 to Figure 10, fixing seat includes the first fixinig plate 610 and the second fixinig plate
620, the first fixinig plate 610 is equipped with the first mounting hole 611 passed through for U-tube body 100, and the second fixinig plate 620, which is equipped with, is used for U
The periphery of the second mounting hole 621 that type tube body 100 passes through, the first fixinig plate 610 is equipped with flange 612, the week of the second fixinig plate 620
Edge is equipped with body 622, and 622 clamping of body is fixed on flange 612.In this way, the first fixinig plate 610 and the second fixinig plate 620 can
By stamping riveting, so that 612 clamping of flange fixes body 622, enable the first fixinig plate 610 and the second fixinig plate 620
Quickly firm connection.
It can refer to Figure 11, a kind of processing technology of dry combustion method heating tube, comprising the following steps:
S100: the both ends of heating wire 200 are drawn with electric heating to stick 300 and are connected and fixed.Wherein, electric heating draws stick 300 and fever
The optional butt-joint connection of silk 200, butt-joint is simple and efficient to handle, and connectivity robustness is high, can improve the durability of product.Certainly, electric
Heat, which draws stick 300, with heating wire 200 also can choose clamping, is threadedly coupled.
S200: electric heating is drawn into stick 300 and heating wire 200 penetrates in straight tube body, and by the middle bent of straight tube body, so that directly
Tube body bends to U-tube body 100.Straight tube body is more convenient connecting for heating wire 200.The both ends of heating wire 200 are connected with electric heating and draw
Stick 300 draws stick 300 by pullling electric heating, can connect heating wire 200 by straight tube body.
S300: U-tube body 100 is bent into position from the curved end of U-tube body 100 to the tube head section close to U-tube body 100
In conplane double helix disk 110.Assign U-tube body 100 as a straight tube, U-tube body can be bent by bending die simultaneously
100 both sides, are processed into double-helix, simple and easy to do in technique, and two pipes of double helix disk 110, spacing between Guan Yuguan
It is small and uniform, keep heated perimeter closely uniform, effectively improves heating efficiency.
S400: the upward bending of the tube head section of U-tube body 100 is drawn.The upward bending simultaneously of the tube head section of U-tube body 100
It draws, is drawn without bending respectively, reduce process in technique, and keep designed 120 length of cold-zone concisely controllable.
In the processing technology of above-mentioned dry combustion method heating tube, heating wire 200 is located in U-tube body 100, and draws stick by electric heating
300 realizations are connected to external power supply, and use is safe.Electric heating draws stick 300 and heating wire 200 first penetrates U-tube body 100, then U-shaped
Tube body 100 is bent winding escalator helical disk 110 in pairs again, not only conveniently realizes that electric heating draws stick 300 and heating wire 200 is packed into double spiral shells
In capstan 110, and for bending machining at double-helix, process aspect is easily operated simultaneously on the both sides of U-tube body 100.Finally, U
The upward bending of the tube head section of type tube body 100 is drawn, and the tube head section and double helix disk 110 for being just able to achieve U-tube body 100 tilt phase
It hands over.For synthesis, the processing technology of the dry combustion method heating tube is easy to implement, and manufacturing cost is low, obtained dry combustion method heating tube heating surface
Product is big, and heating efficiency is high, has a safety feature.
In one embodiment, further comprising the steps of after step S400:
S500: double helix disk 110 is gone out into a contact plane 111 through oil pressure compensation post-processing.
In one embodiment, further comprising the steps of after step S400:
S600: by 600 stamping riveting of mounting base in the tube head section of U-tube body 100.Specifically, fixing seat includes first solid
Stator 610 and the second fixinig plate 620, the first fixinig plate 610 are equipped with the first mounting hole 611 passed through for U-tube body 100, the
Two fixinig plates 620 are equipped with the second mounting hole 621 passed through for U-tube body 100, and the periphery of the first fixinig plate 610 is equipped with flange
612, the periphery of the second fixinig plate 620 is equipped with body 622, and 622 clamping of body is fixed on flange 612.In this way, the first fixinig plate
610 and second fixinig plate 620 can by stamping riveting, thus 612 clamping of flange fix body 622 so that the first fixinig plate
610 and second fixinig plate 620 quickly can firmly connect.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (9)
1. a kind of dry combustion method heating tube, which is characterized in that the dry combustion method heating tube includes: that U-tube body, heating wire and electric heating draw
Stick, the both ends of the heating wire are respectively connected with the electric heating and draw stick, and the heating wire is located in the U-tube body, the electric heating
The one end for drawing stick is located in the U-tube body, and it is external that the other end extends to the U-tube, and the U-tube body is from the U-tube
The curved end of body to the tube head section close to the U-tube body is coiled into the double helix disk being generally aligned in the same plane, the U-tube body
Tube head section intersects with double helix disk inclination.
2. dry combustion method heating tube according to claim 1, which is characterized in that it is flat that the side of the double helix disk is equipped with contact
Face, the contact plane are used to contradict the surface of heated object.
3. dry combustion method heating tube according to claim 1, which is characterized in that filled out between the U-tube body and the heating wire
Filled with insulation magnesium powder.
4. dry combustion method heating tube according to claim 3, which is characterized in that the dry combustion method heating tube further includes plug, described
Plug is sealed at the tube head of the U-tube body.
5. dry combustion method heating tube according to any one of claims 1 to 4, which is characterized in that the dry combustion method heating tube is also wrapped
Fixing seat is included, the tube head section of the U-tube body is fixed in the fixing seat socket.
6. dry combustion method heating tube according to claim 5, which is characterized in that the fixing seat includes the first fixinig plate and second
Fixinig plate, first fixinig plate are equipped with the first mounting hole passed through for the U-tube body, and second fixinig plate, which is equipped with, to be used
Flange, the week of second fixinig plate are equipped in the periphery of the second mounting hole that the U-tube body passes through, first fixinig plate
Edge is equipped with body, and the body clamping is fixed on the flange.
7. a kind of processing technology of dry combustion method heating tube, which comprises the following steps:
Stick is drawn with electric heating in the both ends of heating wire to be connected and fixed；
The electric heating is drawn into stick and the heating wire penetrates in straight tube body, and by the middle bent of the straight tube body, so that described
Straight tube body bends to the U-tube body；
The U-tube body is bent into from the curved end of the U-tube body to the tube head section close to the U-tube body positioned at same
The double helix disk of plane；
The upward bending of the tube head section of the U-tube body is drawn.
8. processing technology according to claim 7, which is characterized in that the tube head section by the U-tube body is rolled over upwards
It is further comprising the steps of after curved extraction step:
The double helix disk is gone out into a contact plane through oil pressure compensation post-processing.
9. the processing technology according to claim 7 or 8, which is characterized in that the tube head section by the U-tube body to
It is further comprising the steps of after step is drawn in upper bending:
By mounting base stamping riveting in the tube head section of the U-tube body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910023001.0A CN109640420A (en) | 2019-01-10 | 2019-01-10 | Dry combustion method heating tube and its processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910023001.0A CN109640420A (en) | 2019-01-10 | 2019-01-10 | Dry combustion method heating tube and its processing technology |
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| CN109640420A true CN109640420A (en) | 2019-04-16 |
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| CN201910023001.0A Pending CN109640420A (en) | 2019-01-10 | 2019-01-10 | Dry combustion method heating tube and its processing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114446708A (en) * | 2022-01-06 | 2022-05-06 | 苏州工业园区凯恩电子科技有限公司 | Thermal protection switch |
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| CN201858774U (en) * | 2010-09-18 | 2011-06-08 | 华能无锡电热器材有限公司 | Novel double spiral cyclic heating pipe structure of electric heater |
| CN202839535U (en) * | 2012-08-15 | 2013-03-27 | 盱眙白云照明有限公司 | Plane energy-saving lamp suitable for high tube pressure |
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| CN205359167U (en) * | 2015-12-31 | 2016-07-06 | 佛山市顺德区美的电热电器制造有限公司 | Be suitable for electromagnetic heating's interior pot and have its cooking utensil |
| CN205946202U (en) * | 2016-07-01 | 2017-02-08 | 江苏兴泰电器有限公司 | Novel heating tube |
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