CN109633609A - A kind of axle housing polishing intelligent laser range-measurement system and its control method - Google Patents
A kind of axle housing polishing intelligent laser range-measurement system and its control method Download PDFInfo
- Publication number
- CN109633609A CN109633609A CN201910083035.9A CN201910083035A CN109633609A CN 109633609 A CN109633609 A CN 109633609A CN 201910083035 A CN201910083035 A CN 201910083035A CN 109633609 A CN109633609 A CN 109633609A
- Authority
- CN
- China
- Prior art keywords
- robot
- axle housing
- programmable controller
- measurement system
- intelligent laser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/481—Constructional features, e.g. arrangements of optical elements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S17/00—Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
- G01S17/02—Systems using the reflection of electromagnetic waves other than radio waves
- G01S17/06—Systems determining position data of a target
- G01S17/08—Systems determining position data of a target for measuring distance only
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/48—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
- G01S7/497—Means for monitoring or calibrating
Abstract
A kind of axle housing polishing intelligent laser range-measurement system and its control method, intermediate axle shell polishing intelligent laser range-measurement system include robot and programmable controller, and robot connects major loop by the first breaker, and programmable controller and robot, which are linked up, to be interconnected；Laser sensor and the 2nd DeviceNet network module are provided in the robot, the first DeviceNet network module and the analog module for reading laser sensor numerical value are provided on the programmable controller, 2nd DeviceNet network module and the first DeviceNet network module carry out communication interconnection, it realizes the data exchange of compensation numerical quantity, intelligent laser ranging procedure is written on programmable controller；First breaker is connected with voltage-stablizer.The present invention can allow robot to well adapt to the inconsistent axle housing of supplied materials, avoid polishing and measure too large or too small situation, and the product produced more standard is consistent, and reduces production cost, improves production efficiency.
Description
Technical field
The present invention relates to a kind of axle housing grinding apparatus, in particular to a kind of axle housing polishing intelligent laser range-measurement system and its control
Method processed.
Background technique
Traditional axle housing polishing circuit diagram is as shown in Figure 1, it has the disadvantage in that due to lorry axle housing in process of production
The level of skill of employee is inconsistent, causes axle housing supplied materials inconsistent, and robot can not identify supplied materials deviation in the grinding process
Axle housing, lead to have part axle housing polishing amount excessive, axle housing is scrapped, increase production cost, drag down yield；Some axle housing
Polishing amount is too small, and burr does not remove, and technique requirement is not achieved, employee to carry out secondary treatment, spends human and material resources, reduces life
Produce efficiency.
Therefore, it is necessary to be further improved.
Summary of the invention
It is consistent that the purpose of the present invention is intended to provide a kind of product standard that can be effectively ensured, and reduces production cost, improves production
The axle housing polishing intelligent laser range-measurement system and its control method of efficiency；When lorry axle housing polishing supplied materials is inconsistent, can lead to
It crosses laser intelligent distance-measuring system and carries out intelligent compensation, effectively overcome the shortcoming for having showed and having had in technology.
A kind of axle housing polishing intelligent laser range-measurement system designed by this purpose, including robot and programmable controller,
Robot connects major loop by the first breaker, and programmable controller and robot, which are linked up, to be interconnected；It is characterized by: the machine
It is provided with laser sensor and the 2nd DeviceNet network module on device people, is provided with first on the programmable controller
DeviceNet network module and analog module for reading laser sensor numerical value, the 2nd DeviceNet network module with
First DeviceNet network module carries out communication interconnection, realizes the data exchange of compensation numerical quantity, is written on programmable controller
Intelligent laser ranging procedure；First breaker is connected with voltage-stablizer.
This system further includes sequentially connected second breaker, 24V power supply and fuse, and the second breaker connects pressure stabilizing
Device.
This system further includes sequentially connected 5th breaker, filter, frequency converter and motor, the 5th breaker connection master
Circuit is provided with braking resistor on frequency converter.
Integrated power supply, input contact and output contact are provided on the programmable controller；Integrated power supply and input touching
Point is separately connected major loop.
The analog module connects laser sensor by shielding line.
The control method of above-mentioned axle housing polishing intelligent laser range-measurement system, it is characterised in that: the following steps are included:
A, when axle housing feeding, it is worth by the distance between laser sensor robot measurement and axle housing, passes through second
The distance value that DeviceNet network module will test is fed back on programmable controller；
B, the distance value of detection carries out on programmable controller with the standard value set in intelligent laser ranging procedure pair
Than compensation rate is calculated；
C, compensation rate is fed back to by robot by the first DeviceNet network module, robot is controlled according to compensation rate
The amount of feeding of polishing utensil.
When the distance value is greater than standard value, robot reduces the amount of feeding；When the distance value is less than standard value, robot
Increase the amount of feeding.
Measurement point on axle housing has more than one, and the standard value in intelligent laser ranging procedure has more than one, and with survey
Amount point corresponds to.
The present invention increases analog module on programmable controller (PLC), to read laser sensor real-time detection
The distance between robot and workpiece value；The on the first DeviceNet network module on programmable controller and robot
Two DeviceNet network modules compensate the data exchange of numerical quantity；Intelligent laser ranging journey is written on programmable controller
Sequence, to calculate compensation rate and/or control the feeding of robot；Specifically, when axle housing feeding, pass through the laser in robot
Sensor measures the distance value of first point on axle housing, then by the mobile laser sensor of robot to measure on axle housing second
Distance value, the distance value of third point etc. of point, the distance value measured and set related in intelligent laser ranging procedure
Standard value is compared；If contrast number is excessive, excessive numeric feedback to robot, robot reduces the amount of feeding；If right
Ratio is too small, and too small numeric feedback to robot, robot increases the amount of feeding.Pass through the polishing intelligent laser ranging of this axle housing
System can allow robot to well adapt to the inconsistent axle housing of supplied materials, avoid polishing and measure too large or too small situation, production
The more standard of product out is consistent, and reduces production cost, improves production efficiency.
Detailed description of the invention
Fig. 1 is traditional axle housing polishing circuit diagram.
Fig. 2 is the integrated stand composition of one embodiment of the invention.
Fig. 3 is the main loop circuit figure of one embodiment of the invention.
Fig. 4 is the network connection figure of one embodiment of the invention.
Fig. 5 is the circuit diagram of frequency converter in one embodiment of the invention.
Fig. 6 is the electric operation control circuit figure of programmable controller in one embodiment of the invention.
Fig. 7 is the schematic diagram of programmable controller in one embodiment of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Referring to Fig. 1-Fig. 7, this axle housing polishing intelligent laser range-measurement system, including robot 1 and programmable controller 11, machine
Device people 1 is linked up and is interconnected by the first circuit breaker Q F1 connection major loop, programmable controller 11 and robot 1；It is set in robot 1
It is equipped with laser sensor 15 and the 2nd DeviceNet network module 16, the first DeviceNet is provided on programmable controller 11
Network module 12 and analog module 13 for reading 15 numerical value of laser sensor, the 2nd DeviceNet network module 16 with
First DeviceNet network module 12 carries out communication interconnection, realizes the data exchange of compensation numerical quantity, on programmable controller 11
Intelligent laser ranging procedure is written；First circuit breaker Q F1 is connected with voltage-stablizer 6.Pass through this axle housing polishing intelligent laser ranging system
System can allow robot 1 to well adapt to the inconsistent axle housing of supplied materials, avoid polishing and measure too large or too small situation, produce
The product more standard come is consistent, and reduces production cost, improves production efficiency.
Furtherly, this system further includes sequentially connected second circuit breaker Q F2,24V power supply 7 and fuse 8, and second is disconnected
Road device QF2 connection voltage-stablizer 6.
Furtherly, this system further includes sequentially connected 5th circuit breaker Q F5, filter 2, frequency converter 3 and motor 5,
5th circuit breaker Q F5 connection major loop is provided with braking resistor 4 on frequency converter 3.
Furtherly, integrated power supply 11.1, input contact 11.2 and output contact are provided on programmable controller 11
11.3；Integrated power supply 11.1 and input contact 11.2 are separately connected major loop.
Furtherly, analog module 13 connects laser sensor 15 by shielding line.
The control method of above-mentioned axle housing polishing intelligent laser range-measurement system, comprising the following steps:
A, when axle housing feeding, it is worth by the distance between 15 robot measurement 1 of laser sensor and axle housing, passes through second
The distance value that DeviceNet network module 16 will test is fed back on programmable controller 11；
B, the distance value of detection carries out on programmable controller 11 with the standard value set in intelligent laser ranging procedure
Comparison, compensation rate is calculated；
C, compensation rate is fed back to by robot 1 by the first DeviceNet network module 12, robot 1 is according to compensation rate
The amount of feeding of control polishing utensil.
Furtherly, when distance value is greater than standard value, robot 1 reduces the amount of feeding；When distance value is less than standard value, machine
People 1 increases the amount of feeding.
Furtherly, the measurement point on axle housing has more than one, the standard value in intelligent laser ranging procedure have one with
On, and it is corresponding with measurement point.There are three measurement point on the axle housing of the present embodiment, be set in intelligent laser range-measurement system respectively with
Corresponding three standard points of three measurement points.
Above-mentioned is preferred embodiment of the invention, and basic principles and main features and the present invention of the invention have been shown and described
The advantages of.Those skilled in the art should be recognized that the present invention is not limited to the above embodiments, above embodiments and description
Described in merely illustrate the principles of the invention, without departing from the spirit and scope of the present invention the present invention also have it is various
Changes and improvements, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by institute
Attached the spirit and scope of the invention define.
Claims (8)
- The intelligent laser range-measurement system 1. a kind of axle housing is polished, including robot (1) and programmable controller (11), robot (1) Major loop is connected by the first breaker (QF1), programmable controller (11) and robot (1), which are linked up, to be interconnected；It is characterized by: Laser sensor (15) and the 2nd DeviceNet network module (16), the PLC technology are provided on the robot (1) The first DeviceNet network module (12) and the analog quantity mould for reading laser sensor (15) numerical value are provided on device (11) Block (13), the 2nd DeviceNet network module (16) and the first DeviceNet network module (12) carry out communication interconnection, realize The data exchange of numerical quantity is compensated, intelligent laser ranging procedure is written on programmable controller (11)；First breaker (QF1) voltage-stablizer (6) are connected with.
- 2. axle housing is polished intelligent laser range-measurement system according to claim 1, it is characterised in that: further include sequentially connected the Two breakers (QF2), 24V power supply (7) and fuse (8), the second breaker (QF2) connect voltage-stablizer (6).
- 3. axle housing is polished intelligent laser range-measurement system according to claim 2, it is characterised in that: further include sequentially connected the Five breakers (QF5), filter (2), frequency converter (3) and motor (5), the 5th breaker (QF5) connect major loop, frequency converter (3) braking resistor (4) are provided on.
- 4. axle housing polishing intelligent laser range-measurement system according to claim 3, it is characterised in that: the programmable controller (11) integrated power supply (11.1), input contact (11.2) and output contact (11.3) are provided on；Integrated power supply (11.1) and defeated Enter contact (11.2) and is separately connected major loop.
- 5. axle housing polishing intelligent laser range-measurement system according to claim 4, it is characterised in that: the analog module (13) Laser sensor (15) are connected by shielding line.
- 6. the control method of axle housing polishing intelligent laser range-measurement system as described in claim any one of 1-5, it is characterised in that: packet Include following steps:A, when axle housing feeding, it is worth by the distance between laser sensor (15) robot measurement (1) and axle housing, passes through second The distance value that DeviceNet network module (16) will test is fed back on programmable controller (11)；B, the distance value of detection carries out on programmable controller (11) with the standard value set in intelligent laser ranging procedure pair Than compensation rate is calculated；C, compensation rate is fed back to robot (1) by the first DeviceNet network module (12), robot (1) is according to compensation The amount of feeding of amount control polishing utensil.
- 7. the control method of axle housing polishing intelligent laser range-measurement system according to claim 6, it is characterised in that: the distance When value is greater than standard value, robot (1) reduces the amount of feeding；When the distance value is less than standard value, robot (1) increases feeding Amount.
- 8. the control method of axle housing polishing intelligent laser range-measurement system according to claim 6, it is characterised in that: on axle housing Measurement point has more than one, and the standard value in intelligent laser ranging procedure has more than one, and corresponding with measurement point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910083035.9A CN109633609A (en) | 2019-01-26 | 2019-01-26 | A kind of axle housing polishing intelligent laser range-measurement system and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910083035.9A CN109633609A (en) | 2019-01-26 | 2019-01-26 | A kind of axle housing polishing intelligent laser range-measurement system and its control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109633609A true CN109633609A (en) | 2019-04-16 |
Family
ID=66062416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910083035.9A Pending CN109633609A (en) | 2019-01-26 | 2019-01-26 | A kind of axle housing polishing intelligent laser range-measurement system and its control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109633609A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004017194A (en) * | 2002-06-14 | 2004-01-22 | Okamoto Machine Tool Works Ltd | Grinding device and method for automatically making grinding wheel approach work using the same |
| CN103970071A (en) * | 2014-04-30 | 2014-08-06 | 长沙长泰机器人有限公司 | Method for detecting and correcting machining path in casting surface cleaning process |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN204658120U (en) * | 2015-03-23 | 2015-09-23 | 台山核电合营有限公司 | Pipe welding seam milling robot |
| CN105522483A (en) * | 2015-12-28 | 2016-04-27 | 温州大学瓯江学院 | Laser detection device and control system of eccentric shaft and monitoring method |
| CN106112809A (en) * | 2016-08-08 | 2016-11-16 | 泉州装备制造研究所 | Self-adapting intelligent stone grinder system |
| CN106272071A (en) * | 2016-08-24 | 2017-01-04 | 苏州苏铸成套装备制造有限公司 | A kind of laser sensor application process being exclusively used in numerical control grinding machine |
| CN107081677A (en) * | 2017-06-21 | 2017-08-22 | 宁波智畅机器人系统有限公司 | A kind of robot technique for grinding optimization method based on laser detection |
| JP2017183326A (en) * | 2016-03-28 | 2017-10-05 | 株式会社東京精密 | Wafer grinding method and wafer grinding device |
| CN207058251U (en) * | 2017-08-26 | 2018-03-02 | 广东利迅达机器人系统股份有限公司 | A kind of automobile axle housing automates polishing system |
| CN207171819U (en) * | 2017-09-15 | 2018-04-03 | 广东利迅达机器人系统股份有限公司 | A kind of product thickness correction system of sanding and polishing machine |
| CN108188930A (en) * | 2017-12-26 | 2018-06-22 | 广东技术师范学院 | A kind of control system of sand paper apparatus for automatic change |
| CN108481120A (en) * | 2018-04-23 | 2018-09-04 | 宁波汇智恒动自动化科技有限公司 | A kind of flexibility grinding device and flexible polishing system |
| CN108544349A (en) * | 2018-04-23 | 2018-09-18 | 宁波汇智恒动自动化科技有限公司 | A kind of flexible polishing self compensating system |
| CN207900862U (en) * | 2018-02-11 | 2018-09-25 | 鹰普航空零部件（无锡）有限公司 | A kind of laser scanning polishing system |
| CN109176305A (en) * | 2018-09-29 | 2019-01-11 | 东莞市照亮智能装备科技有限公司 | A kind of robot three-dimensional correction positioning device and method |
-
2019
- 2019-01-26 CN CN201910083035.9A patent/CN109633609A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004017194A (en) * | 2002-06-14 | 2004-01-22 | Okamoto Machine Tool Works Ltd | Grinding device and method for automatically making grinding wheel approach work using the same |
| CN103970071A (en) * | 2014-04-30 | 2014-08-06 | 长沙长泰机器人有限公司 | Method for detecting and correcting machining path in casting surface cleaning process |
| CN103978192A (en) * | 2014-04-30 | 2014-08-13 | 长沙长泰机器人有限公司 | Working station for finishing iron casting and iron casting finishing method |
| CN204658120U (en) * | 2015-03-23 | 2015-09-23 | 台山核电合营有限公司 | Pipe welding seam milling robot |
| CN105522483A (en) * | 2015-12-28 | 2016-04-27 | 温州大学瓯江学院 | Laser detection device and control system of eccentric shaft and monitoring method |
| JP2017183326A (en) * | 2016-03-28 | 2017-10-05 | 株式会社東京精密 | Wafer grinding method and wafer grinding device |
| CN106112809A (en) * | 2016-08-08 | 2016-11-16 | 泉州装备制造研究所 | Self-adapting intelligent stone grinder system |
| CN106272071A (en) * | 2016-08-24 | 2017-01-04 | 苏州苏铸成套装备制造有限公司 | A kind of laser sensor application process being exclusively used in numerical control grinding machine |
| CN107081677A (en) * | 2017-06-21 | 2017-08-22 | 宁波智畅机器人系统有限公司 | A kind of robot technique for grinding optimization method based on laser detection |
| CN207058251U (en) * | 2017-08-26 | 2018-03-02 | 广东利迅达机器人系统股份有限公司 | A kind of automobile axle housing automates polishing system |
| CN207171819U (en) * | 2017-09-15 | 2018-04-03 | 广东利迅达机器人系统股份有限公司 | A kind of product thickness correction system of sanding and polishing machine |
| CN108188930A (en) * | 2017-12-26 | 2018-06-22 | 广东技术师范学院 | A kind of control system of sand paper apparatus for automatic change |
| CN207900862U (en) * | 2018-02-11 | 2018-09-25 | 鹰普航空零部件（无锡）有限公司 | A kind of laser scanning polishing system |
| CN108481120A (en) * | 2018-04-23 | 2018-09-04 | 宁波汇智恒动自动化科技有限公司 | A kind of flexibility grinding device and flexible polishing system |
| CN108544349A (en) * | 2018-04-23 | 2018-09-18 | 宁波汇智恒动自动化科技有限公司 | A kind of flexible polishing self compensating system |
| CN109176305A (en) * | 2018-09-29 | 2019-01-11 | 东莞市照亮智能装备科技有限公司 | A kind of robot three-dimensional correction positioning device and method |
Non-Patent Citations (1)
| Title |
|---|
| 王宗跃: "打磨机器人系统控制技术研究", 《中国优秀硕士学位论文全文数据库 信息科技辑》 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104816202B (en) | Flexible Manufacture production line based on Digit Control Machine Tool | |
| CN102463419A (en) | Method and apparatus for the quality inspection of laser welding | |
| CN109633609A (en) | A kind of axle housing polishing intelligent laser range-measurement system and its control method | |
| CN104014887B (en) | A kind of control method of wire cutting machine tool and system | |
| CN103722663A (en) | Precision hardware processing device and processing method | |
| CN205271941U (en) | Pressure control machinery processes platform | |
| CN201143588Y (en) | Trolley walking and wire feeding digital control system | |
| CN111195728A (en) | 3D rapid prototyping scanning remanufacturing and repairing system | |
| CN207171304U (en) | A kind of automatic machinery people's equipment for producing full aluminium furniture | |
| CN110488698A (en) | One kind is open to control integrated secondary developing platform and system | |
| CN202848885U (en) | Automatic correction system for big-wheeled machine of gantry crane | |
| CN206685490U (en) | A kind of lithium-ion electric core laser welding five in one automatic production line | |
| CN205309932U (en) | Be used for numerically controlled fraise machine measuring image gauge head on throne and image measurement system | |
| CN103901821A (en) | Numerical-control transformation method for vertical milling machine | |
| CN103869714A (en) | Digital quantity output board card | |
| CN205581622U (en) | Electric control system of hydraulic pressure revolving stage | |
| CN104731077B (en) | Linear drawing machine and high speed parting machine continuous production integrated apparatus and control method | |
| CN207117474U (en) | A kind of servo-drive switching power circuit | |
| CN206764616U (en) | A kind of anti-deformation thin flange fixture | |
| CN202815952U (en) | Automatic indicating device for production of products | |
| CN206464776U (en) | A kind of band function of measuring automated assembly machine | |
| CN204868362U (en) | Damaged detection device of lathe lathe tool | |
| CN205176623U (en) | Steel pipe make -up machine servo | |
| CN110629606B (en) | Pneumatic control system and control method for rail grinding train | |
| CN208775936U (en) | A kind of granular solids material intelligent discharging device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190416 |
|
| RJ01 | Rejection of invention patent application after publication |