CN204868362U - Damaged detection device of lathe lathe tool - Google Patents
Damaged detection device of lathe lathe tool Download PDFInfo
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- CN204868362U CN204868362U CN201520603862.3U CN201520603862U CN204868362U CN 204868362 U CN204868362 U CN 204868362U CN 201520603862 U CN201520603862 U CN 201520603862U CN 204868362 U CN204868362 U CN 204868362U
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Abstract
The utility model provides a damaged detection device of lathe lathe tool. It includes sensor and processing unit, lathe tool database, data analysis and treatment circuit, control and warning circuit, display element, power, and sensor and processing unit include sensor and treatment circuit, sensor device on the plane of lathe four -axis revolving stage, the all -round outward appearance data of absorbing the lathe lathe tool via the treatment circuit enlargies, handles, data analysis and processing circuit connection sensor and processing unit, lathe tool database, control and warning circuit, display element will sensor and processing unit record lathe lathe tool data be sent to lathe tool database storage, also can transfer the lathe tool database own storage data compare with it, with reaching the whether defective judgement of lathe lathe tool after data analysis, the comparison, the utility model discloses but the wide application is as the defective detection device of lathe lathe tool in the full automatic processing of digit control machine tool.
Description
Technical field
The utility model relates to the automatic manufacture field of lathe, particularly relate to Digit Control Machine Tool automatically process in a kind of lathe lathe tool defect detection apparatus.
Background technology
Tenth Five-Year Plan Period, one of the Ministry of Science and Technology's three large emphasis Digit Control Machine Tool being classified as manufacturing industry information engineering, have arranged " precision manufactureing and numerical control key technology are applied and demonstration " and " numerical control key technology is applied and equipment industrialization support technology and application " project respectively in 863 Program and program for tackling key problems in science and technology.Full-automatic processing breaking automatic identification equipment makes up Digit Control Machine Tool to Tool monitoring defect.Along with the requirement of machining to machining accuracy, processing cost is more and more higher, numerically controlled automatic is more and more occupied an leading position at manufacture field.The Numerically controlled machine carrying tool magazine is more and more applied in enormous quantities, high complexity, high accuracy processing, often occur in reality processing cutter collapse angle, collapse cutter, split off, damaged, in full-automatic processing in enormous quantities, tool damage can not Timeliness coverage, a large amount of defective work can be caused to produce, even lathe badly damaged (fixture, machine tool chief axis, precision etc.).Tiny deep hole is bored, tapping, all than being easier to breaking of rod head, cutter in reality processing, there is no Timeliness coverage after fractureing, and occur a large amount of waste product, cause the increase of rear operation human and material resources (entirely examine, screen, do over again and scrap), greatly increase cost, have a strong impact on quality.
Therefore, solve Digit Control Machine Tool breaking problem, reduce cost loss, breaking recognition device in the full-automatic processing of research and development, the defect of Timeliness coverage cutter, alert also stops lathe running in time, reduces unnecessary waste, improve quality, also can avoid the device damage because tool damage causes, be conducive to realizing random cutter, breaking, the prompting of collapsing cutter report to the police, fundamentally solve this kind of problem, accomplish effective prevention, this trend that is inevitable.Simultaneously along with the developing direction of international CNC, the product that Multi-axis simultaneous machining complex structure, precision are high, with high content of technology, the fracture of Real-Time Monitoring cutter and damage, seem especially essential.
Summary of the invention
Technical problem to be solved in the utility model overcomes the deficiencies in the prior art, a kind of checkout gear of lathe lathe tool defect in providing Digit Control Machine Tool automatically to process.
The technical scheme that the utility model adopts is: a kind of lathe lathe tool defect detection apparatus, and it comprises sensor and processing unit thereof, lathe tool database, data analysis and treatment circuit, control and warning circuit, display unit, power supply, described power supply is this device working power, and described sensor and processing unit thereof comprise sensor and treatment circuit, and described sensor device is in the plane of lathe four axle turntable, and the appearance data of comprehensive picked-up lathe lathe tool is amplified via described treatment circuit, process, described data analysis and treatment circuit connect described sensor and processing unit thereof, lathe tool database, control and warning circuit, display unit, the lathe lathe tool data that described sensor and processing unit thereof can be recorded by described data analysis and treatment circuit are sent to described lathe tool database purchase, also can call oneself storage data of described lathe tool database and compare with it, by data analysis, draw the judgement of lathe lathe tool whether defect more afterwards, in this way, signal imports described control and warning circuit into, display unit, controls lathe and shuts down, report to the police and do relevant display, as no, lathe continues to run, and relevant display is normal.
Described data analysis and treatment circuit comprise CNC circuit board and multiple interface circuit, and described sensor is airtight highly sensitive infrared device, and described sensor and processing unit thereof and described CNC circuit board carry out serial communication by corresponding interface circuit.
Described control and warning circuit connecting machine tool switching on/off circuit, described control and warning circuit comprise buzzer and LED, and described control and warning circuit can control lathe and shut down and send sound and light alarm.
Described power supply is powered by the Secondary Winding of machine tool control transformer, after rectification, export the working power needed for above-mentioned each circuit by three-terminal voltage-stabilizing module.
The input of described display unit connects described data analysis and treatment circuit, the original LCDs output circuit of output connecting machine tool of described display unit.
The beneficial effects of the utility model are: due to the utility model, it comprises sensor and processing unit thereof, lathe tool database, data analysis and treatment circuit, control and warning circuit, display unit, power supply, described power supply is this device working power, and described sensor and processing unit thereof comprise sensor and treatment circuit, and described sensor device is in the plane of lathe four axle turntable, and the appearance data of comprehensive picked-up lathe lathe tool is amplified via described treatment circuit, process, described data analysis and treatment circuit connect described sensor and processing unit thereof, lathe tool database, control and warning circuit, display unit, the lathe lathe tool data that described sensor and processing unit thereof can be recorded by described data analysis and treatment circuit are sent to described lathe tool database purchase, also can call oneself storage data of described lathe tool database and compare with it, by data analysis, draw the judgement of lathe lathe tool whether defect more afterwards, in this way, signal imports described control and warning circuit into, display unit, controls lathe and shuts down, report to the police and do relevant display, as no, lathe continues to run, and relevant display is normal.So the utility model automatically add man-hour at lathe can Timeliness coverage lathe tool defect situation, and alarm shutting down, avoids a large amount of processing work to occur the phenomenon that defective products and waste product and generator bed apparatus damage.
Accompanying drawing explanation
Fig. 1 is the utility model circuit theory block diagram.
Detailed description of the invention
As shown in Figure 1, the utility model it comprise sensor and processing unit thereof, lathe tool database, data analysis and treatment circuit, control and warning circuit, display unit, power supply, described power supply is this device working power, and described sensor and processing unit thereof comprise sensor and treatment circuit, and described sensor device is in the plane of lathe four axle turntable, and the appearance data of comprehensive picked-up lathe lathe tool is amplified via described treatment circuit, process, described data analysis and treatment circuit connect described sensor and processing unit thereof, lathe tool database, control and warning circuit, display unit, the lathe lathe tool data that described sensor and processing unit thereof can be recorded by described data analysis and treatment circuit are sent to described lathe tool database purchase, also can call oneself storage data of described lathe tool database and compare with it, by data analysis, draw the judgement of lathe lathe tool whether defect more afterwards, in this way, signal imports described control and warning circuit into, display unit, controls lathe and shuts down, report to the police and do relevant display, as no, lathe continues to run, and relevant display is normal.
Described data analysis and treatment circuit comprise CNC circuit board and multiple interface circuit, and described sensor is airtight highly sensitive infrared device, and described sensor and processing unit thereof and described CNC circuit board carry out serial communication by corresponding interface circuit.
Described control and warning circuit connecting machine tool switching on/off circuit, described control and warning circuit comprise buzzer and LED, and described control and warning circuit can control lathe and shut down and send sound and light alarm.
Described power supply is powered by the Secondary Winding of machine tool control transformer, after rectification, export the working power needed for above-mentioned each circuit by three-terminal voltage-stabilizing module.
The input of described display unit connects described data analysis and treatment circuit, the original LCDs output circuit of output connecting machine tool of described display unit.Display terminal is shared with this lathe.
The utility model can be widely used in Digit Control Machine Tool automatically process in as a kind of checkout gear of lathe lathe tool defect.
Claims (5)
1. a checkout gear for lathe lathe tool defect, is characterized in that: it comprises sensor and processing unit thereof, lathe tool database, data analysis and treatment circuit, control and warning circuit, display unit, power supply, described power supply is this device working power, described sensor and processing unit thereof comprise sensor and treatment circuit, and described sensor device is at lathe in the plane of four axle turntables, and the appearance data of comprehensive picked-up lathe lathe tool is amplified via described treatment circuit, process, described data analysis and treatment circuit connect described sensor and processing unit thereof, lathe tool database, control and warning circuit, display unit, the lathe lathe tool data that described sensor and processing unit thereof can be recorded by described data analysis and treatment circuit are sent to described lathe tool database purchase, also can call oneself storage data of described lathe tool database and compare with it, by data analysis, draw the judgement of lathe lathe tool whether defect more afterwards, in this way, signal imports described control and warning circuit into, display unit, controls lathe and shuts down, report to the police and do relevant display, as no, lathe continues to run, and relevant display is normal.
2. the checkout gear of lathe lathe tool defect according to claim 1, it is characterized in that: described data analysis and treatment circuit comprise CNC circuit board and multiple interface circuit, described sensor is airtight highly sensitive infrared device, and described sensor and processing unit thereof and described CNC circuit board carry out serial communication by corresponding interface circuit.
3. the checkout gear of lathe lathe tool defect according to claim 1; it is characterized in that: described control and warning circuit connecting machine tool switching on/off circuit; described control and warning circuit comprise buzzer and LED, and described control and warning circuit can control lathe and shut down and send sound and light alarm.
4. the checkout gear of lathe lathe tool defect according to claim 1, is characterized in that: described power supply is powered by the Secondary Winding of machine tool control transformer, after rectification, export the working power needed for above-mentioned each circuit by three-terminal voltage-stabilizing module.
5. the checkout gear of lathe lathe tool defect according to claim 1, is characterized in that: the input of described display unit connects described data analysis and treatment circuit, the original LCDs output circuit of output connecting machine tool of described display unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520603862.3U CN204868362U (en) | 2015-08-12 | 2015-08-12 | Damaged detection device of lathe lathe tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520603862.3U CN204868362U (en) | 2015-08-12 | 2015-08-12 | Damaged detection device of lathe lathe tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204868362U true CN204868362U (en) | 2015-12-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520603862.3U Expired - Fee Related CN204868362U (en) | 2015-08-12 | 2015-08-12 | Damaged detection device of lathe lathe tool |
Country Status (1)
| Country | Link |
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| CN (1) | CN204868362U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106568500A (en) * | 2016-10-12 | 2017-04-19 | 上海大学 | Processing abnormality alarm system based on processing noise |
-
2015
- 2015-08-12 CN CN201520603862.3U patent/CN204868362U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106568500A (en) * | 2016-10-12 | 2017-04-19 | 上海大学 | Processing abnormality alarm system based on processing noise |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20210812 |
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| CF01 | Termination of patent right due to non-payment of annual fee |